Contents Crimping Crimping Crimping 2021630000 Introduction D.2 Overview contacts – tools D.4 Crimping tools for wire end ferrules D.6 Introduction – Crimping tools for other contacts D.14 Crimping tools for other contacts D.16 Pressing tools D.28 Introduction / Mechanical and electro-hydraulic crimping tools D.30 Crimping tools PZ PK 6/70 and PZ RK 6/70 D.31 Crimping tools PZ PK 10/120 and PZ RK 10/120 D.32 Crimping tools MTR 35 D.33 Crimping tools EPG 45 and MTR 110 D.35 Crimping tools MTR 160 and MTR 300 D.39 Crimping tools APG 55 and HPG 55 D.41 Crimping tools APG 80 and HPG 80 D.44 Battery-powered hydraulic cable cutter AKT 50 D.48 Battery / Battery charger D.49 Insertion tool for twisted-pair cable D.51 Disconnect D.52 Tools for polymer optical fibre (POF) D.54 Cable tie tools D.55 D D.1 Introduction Crimping Crimping After stripping, appropriate contacts or wire end ferrules can be crimped to the cable end. Crimping produces a reliable connection between conductor and contact, and has more or less completely replaced soldering. Crimping describes the production of a uniform, non-detachable connection between conductor and connecting element. This should be achieved exclusively by the use of a highquality precision tool. The result is a safe, reliable connection in both electrical and mechanical terms. D Weidmüller offers a wide range of mechanical crimping tools. An integral ratchet mechanism with disengage option guarantees optimum processing quality. Crimp connections produced with Weidmüller tools comply with international standards and specifications. The DIN EN 60352-2 standard recommends that tools and contacts should come from the same manufacturer, since this is the only way to ensure consistently high quality. Otherwise, it is the user who is responsible for the quality. Weidmüller tools are designed to fit with Weidmüller contacts and thus are in full compliance with the DIN EN standard. Note: The AWG cross-section specifications can be compared with the equivalent metric specifications. D.2 Crimping of wire end ferrule: an example of an optimum crimp of different cross-sections. A crimp connection using manual and automatic Weidmüller tools can be seen below. The conductor insulation must be pushed into the plastic collar and the ferrule sleeve must be completely filled by the conductor. Depending on the crosssection, the conductor should protrude approx. 0 … 0.5 mm from the ferrule sleeve. 0…0.5 Cut-away view: Front view: 0.5 mm2 0.75 mm2 2.5 mm2 4.0 mm2 1.0 mm2 The crimping shape may differ from the illustration depending on the crimping tool in use. 1.5 mm2 For cross-sections 6…50 mm2, the crimping shape is approximately the same. 2021630000 Crimping Introduction Faulty crimping connections due to an incorrect combination of cable and wire end ferrule It is not possible for a tool to function reliably with every combination of conductor and crimping material. It is possible that the standard requirements for the crimped product can’t be achieved, although taken on their own, both conductor and crimping material comply with the correspon ding standard. The individual production tolerances of conductor and crimping material do not allow every conductor to be c ombined with every contact. D The combination of conductors, crimping material and crimping tool must be coordinated: this procedure is all the more difficult given the large number of products on the market. This means that the material must be defined and the crimping result tested, ensuring that the test, and later on the tool, satisfy the same conditions. Faults which can occur during crimping: Single conductor squeezed off Single conductor pushed back •Cracks along the sides and die impressions •Splitting of the ferrules •Asymmetrical crimping shape •Extreme burrs formed along the sides •Ferrule not filled by the conductor •Single conductors pushed back protruding from the collar •Single conductors squeezed off •Plastic collar damaged by the crimping jaw •Conductor insulation not pushed into the plastic collar •Ferrule bent longitudinally after crimping Formation of cracks at the sides. Sides split open Formation of cracks at the impressions of the crimping jaw Asymmetrical crimping shape Burr formation on one side Asymmetrical crimping shape Burr formation on one side Note: The ferrule must not split open after it has been connected once in any Weidmüller terminal corresponding to the conductor cross-section (with a torque according to IEC 60947-1) 2021630000 D.3 Overview contacts – tools Crimp type Description Conductor crosssection in mm2 AWG Crimping tool with plastic collar 0,5…2,5 20…14 Stripax Plus 2.5 9020000000 D.6 with / without plastic collar 0,14…6 26…10 PZ 6 roto 9014350000 D.9 0,14…1,5 24…16 PZ 1.5 9005990000 D.7 0,5…4 20…12 PZ 4 9012500000 D.8 with / without plastic collar 0,14…6 26…8 PZ 10 HEX 1445070000 D.10 with / without plastic collar 0,25…6 24…10 PZ 6/5 9011460000 D.8 with / without plastic collar 0,5…6 20…10 PZ 3 0567300000 D.7 26...8 PZ 10 SQR 1445080000 D.10 6…16 10…6 PZ 16 9012600000 D.11 25…50 3…1 PZ 50 9006450000 D.12 0,5…1 20…17 PZ 1.5 9005990000 D.7 0,5…4 20…10 PZ 10 HEX 1445070000 D.10 0,5…2,5 20…14 PZ 4 9012500000 D.8 0,5…4 20…12 PZ 6/5 9011460000 D.8 0,5…4 20…12 PZ 3 0567300000 D.7 0,5…4 20…12 PZ 6 roto 9014350000 D.9 6…16 10…6 PZ ZH 16 9013600000 D.11 Weidmüller DFF series 0,22…2,5 24…12 HTF DFF 9014140000 D.27 Weidmüller ZRV and MKF series 0,2…0,35 / 0,5…1 24…22 / HTF ZRV 9014840000 D.27 Wire end ferrules Crimping Crimp contact D with / without plastic collar Stamped contacts Twin wire end ferrules Twin wire end ferrules Turned contacts page 20…17 Weidmüller FEKO ZRV series 0,2…2,5 24…12 HTF AFK 2.5 9201040000 D.27 Weidmüller RSV and DSTV-HD Systems 0,14…1,5 26…16 HTF RSV 16 9013560000 D.27 2,5 14…12 HTF RSV 12 9013550000 D.27 4…10 12…7 CTX CM 3,6 9018480000 D.20 0,14…4 26...12 CTX CM 1,6/2,5 9018490000 D.20 0,14...6 26...10 CTIN CM 1,6/2,5 9205430000 D.20 1,5...10 16...7 CTIN CM 3,6 9205440000 D.20 Turned HD and HE contacts D.4 Order No. tool Turned HD. HE and HX contacts 2021630000 Crimp contact Crimp type Description Conductor crosssection in mm2 AWG coaxial connectors coaxial connectors coaxial connectors insulated / non-insulated connectors modular plug connectors Order No. tool page HTG 58 9012000000 D.25 HTG 58/59 9012020000 D.25 HTG 59 9012010000 D.25 HTG 174 9012410000 D.25 HTX 138 9012400000 D.25 HTX 188 9011990000 D.25 CTX 500 9006320000 D.26 CTX 501 9006370000 D.26 CTX 502 9006380000 D.26 0,5…2,5 20…14 HTI 15 9014400000 D.18 0,5…6 20...10 CTI 6 9006120000 D.17 0,5…6 20...10 CTI 6 G 9202850000 D.17 0,5…6 20...10 HTN 21 9014610000 D.18 0,5…6 20...10 HTN 21 with end stop 9014100000 D.18 10…25 7…3 CTN 25 D4 9006220000 D.19 10…25 7…3 CTN 25 D5 9006230000 D.19 WE-plug (4, 6 and 8-poles) 0,08…0,25 28…24 TT 864 RS WE 9008120000 D.29 WE-plug (4, 6 and 10-poles) 0,08…0,25 28…24 TT 1064 RS WE 9008190000 D.29 shielded WE-plug, system Hirose 0,08...0,25 28...24 TT8 RS MP8 9202800000 D.28 SUB-D contacts 0,08…0,5 28…20 HTF SUB-D 9013260000 D.26 flat blade connectors and receptacles 0,1…1 (connec. width 2,8) 27…17 HTF 28 9013090000 D.16 0,5…2,5 (connec. width 4,8) 20…14 HTF 48 9013080000 D.16 0,5…2,5 (connec. width 6,3) 20…14 HTF 63 9013400000 D.16 0,5…6 (connec. width 6,3) 20…10 CTF 63 9202860000 D.16 HTX LWL 9011360000 D.21 HTX LWL 9011360000 D.21 insulated connectors Other contacts and plugs Crimping tool non-insulated connectors fibre optic connectors Station 1 (hexagon crimp): Crimping Overview contacts – tools D 3,15 / 6,0 H.- ➝ 3,9 Station 2 (round crimp): 4,85 / 6,0 H.- ➝ 5,5 IP 67 connector 2021630000 IE-CT-SC-GOF 9205320000 D.22 IE-CT-LC-GOF 9205330000 D.22 IE-CT-SC-POF 9205340000 D.22 IE-CT-SC-GOF-P 9205350000 D.22 D.5 Crimping tools for wire end ferrules Crimping Crimping tools for wire end ferrules • 3 functions: cutting, stripping, crimpling • Wire-end ferrules with plastic collars, in compliance with DIN 46228 Part 4 • Ratchet for precise crimping • Efficient operation: laborious change of tools not necessary, resulting in significant time savings • Automatic conveyance of wire-end ferrules • Quick adjustment for different cross-sections • Easy handling of ferrule strips Only strips of linked wire-end ferrules, each containing 50 pieces, from Weidmüller may be processed. The use of wire-end ferrules on reels may lead to destruction. stripax® plus 2.5 0.5...2.5 mm² • ~AWG 20...14 • Processing of strips from linked wire-end ferrules of 0.5...2.5 mm² from Weidmüller D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note Accessories Note D.6 mm² mm² mm² mm² mm g stripax® plus 2.5 Strips of linked wire-end ferrules 0.5...2.5 0.5...0.75 1...1.5 2.5 210 260 Only strip-type products from Weidmüller may be processed. The use of wire-end ferrules on reels may lead to destruction. Type STRIPAX PLUS 2.5 STRIPAX PLUS 2.5 ZERT Qty. 1 1 Order No. 9020000000 9011980000 Type ERSATZMESSER STRIPAX PL Qty. 5 Order No. 9050340000 Additional accessories can be found in chapter J 2021630000 Crimping tools for wire end ferrules • For wire-end ferrules with and without plastic collars, according to DIN 46228 Part 1 and Part 4 • Ratchet for precise crimping • Release option in the event of incorrect operation Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note 2021630000 mm² mm g PZ 1.5 PZ 3 0.14...1.5 mm² 0.5...6 mm² • ~AWG 26...16 • Only one die for the whole cross-section range • Crimp complies with Euro-Norm EN 60947-1 • Wire-end ferrule insertion from the front • ~AWG 21...10 • Only one die for the whole cross-section range • Wire-end ferrule insertion from the front Crimping Crimping tools for wire end ferrules PZ 1.5 Wire-end ferrules with/without plastic collars 0.14...1.5 PZ 3 Wire-end ferrules with/without plastic collars 0.5...6 170 170 200 426 Type PZ 1.5 PZ 1.5 ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9005990000 9017310000 Type PZ 3 PZ 3 ZERT Additional accessories can be found in Chapter J Qty. 1 1 D Order No. 0567300000 9017360000 D.7 Crimping tools for wire end ferrules Crimping Crimping tools for wire end ferrules • For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 • Ratchet for precise crimping • Release option in the event of incorrect operation D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note D.8 mm² mm g PZ 4 PZ 6/5 0.5...4 mm² 0.25...6 mm² • ~AWG 21...12 • Only one crimping station for the whole cross-section range • Wire-end ferrule insertion from the side • ~AWG 24...10 • Crimp complies with Euro-Norm EN 60947-1 • Approval according to VG 95211 (military designation VG 95 236 T 14 B 002) • Five crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side PZ 4 Wire-end ferrules with/without plastic collars 0.5...4 PZ 6/5 Wire-end ferrules with/without plastic collars 0.25...6 0.25...0.5 0.75...1.5 2.5 4 6 200 448 200 423 Type PZ 4 PZ 4 ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9012500000 9017300000 Type PZ 6/5 PZ 6/5 ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9011460000 9017900000 2021630000 Crimping tools for wire end ferrules • For wire-end ferrules with and without plastic collars in accordance with DIN 46228 Part 1 and Part 4 • Rotating crimp insert, lockable • Insert the wire-end ferrules from the side or front • Ratchet for precise crimping • Release option if misused Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note 2021630000 mm² mm g PZ 6 Roto L PZ 6 Roto 0.14–6 mm² 0.14...6 mm² • ~AWG 26...10 • Only one crimp insert for the whole cross-section range • A rotating crimp insert allows for wire-end ferrules to be inserted from the side or front • Lockable die • ~AWG 26...10 • Only one die for the whole cross-section range • Rotating die enables wire-end ferrule insertion from the front or side Crimping Crimping tools for wire end ferrules PZ 6 roto L Wire-end ferrules with/without plastic collars 0.14...6 PZ 6 roto Wire-end ferrules with/without plastic collars 0.14...6 200 428 200 428 Type PZ 6 ROTO L PZ 6 ROTO L ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 1444050000 1527230000 Type PZ 6 Roto PZ 6 ROTO ZERT Additional accessories can be found in Chapter J Qty. 1 1 D Order No. 9014350000 9017440000 D.9 Crimping tools for wire end ferrules PZ 10 HEX PZ 10 SQR 0.14 ... 10 mm² 0.14 ... 10 mm² • ~AWG 26 ... 8 • Only one die for the whole cross-section range of 0.14 ... 10 mm² • Side wire-end ferrule insertion with hexagon crimp shape • ~AWG 26 ... 8 • Only one die for the whole cross-section range of 0.14 ... 10 mm² • Side wire-end ferrule insertion with square crimp shape Crimping Crimping tools for wire end ferrules D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note D.10 mm² mm g Wire-end ferrules with/without plastic collars 0.14...10 Wire-end ferrules with/without plastic collars 0.14...10 195 600 195 600 Type PZ 10 HEX PZ 10 HEX ZERT Qty. 1 1 Order No. 1445070000 1989320000 Type PZ 10 SQR PZ 10 SQR ZERT Qty. 1 1 Order No. 1445080000 1989310000 2021630000 Crimping tools for wire end ferrules • For wire-end ferrules with and without plastic collars, according to DIN 46228 Part 1 and Part 4 • Ratchet for precise crimping • Release option in the event of incorrect operation Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note 2021630000 mm² mm² mm² mm² mm g PZ 16 PZ ZH 16 6...16 mm² Twin wire-end ferrules from 6...16 mm² • ~AWG 10...6 • Crimp complies with Euro-Norm EN 60947-1 • Approval according to VG 95211 (military designation VG 95 236 T 14 B 002) • Three crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side • ~ AWG 10...6 • Three crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side Crimping Crimping tools for wire end ferrules PZ 16 Wire-end ferrules with/without plastic collars 6...16 6 10 16 PZ ZH 16 Twin wire-end ferrules 6...16 6 10 16 200 418 250 730 Type PZ 16 PZ 16 ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9012600000 9017340000 Type PZ ZH 16 PZ ZH 16 ZERT Additional accessories can be found in Chapter J Qty. 1 1 D Order No. 9013600000 9013610000 D.11 Crimping tools for wire end ferrules Crimping Crimping tools for wire end ferrules • For wire-end ferrules with and without plastic collars, according to DIN 46228 T.1 and T.4 • Ratchet for precise crimping • Release option in the event of incorrect operation 25...50 mm² • ~AWG 4...0 • Crimp complies with Euro-Norm EN 60947-1 • Approval according to VG 95211 (military designation VG 95 236 T 14 B 002) • Three crimping stations corresponding to the conductor cross-sections • Wire-end ferrule insertion from the side D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note D.12 PZ 50 mm² mm² mm² mm² mm g PZ 50 Wire-end ferrules with/without plastic collars 25...50 25 35 50 250 730 Type PZ 50 PZ 50 ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9006450000 9017400000 2021630000 Crimping D 2021630000 D.13 Introduction Crimping Crimping tool for custom contacts The crimping technique is one of the most reliable and most versatile connection methods. Extreme quality demands for a variety of different connections require that you use a wide variety of specialised crimping tools which are designed for specific contacts. D D.14 Weidmüller offers the right crimping tool for a wide variety of contact, regardless of whether you are using turned contacts, cable-lug connectors, insulated connectors or coaxial connectors. 2021630000 Crimping Introduction D 2021630000 D.15 Crimping tools for other contacts Crimping Crimping tools for other contacts • Ratchet for precise crimping • Release option in the event of incorrect operation • With end stop for exact positioning of the contacts • Contact and insulation are crimped in one step D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note Ordering data Version Note D.16 HTF 28 / HTF 48 / HTF 63 CTF 63 0.1...2.5 mm² 0.5...6 mm² For flat-blade connectors and flat-blade receptacles with pre-rolled crimp claw For flat-blade connectors and flat-blade receptacles with pre-rolled crimp claw HTF 28 • ~AWG 28...18 • Plug width 2.8 mm, from 0.1...1.0 mm² HTF 48 • ~AWG 21...14 • Plug width 4.8 mm, from 0.5...2.5 mm² HTF 63 • ~AWG 21...14 • Plug width 6.3 mm, from 0.5...2.5 mm² CTF 63 • ~AWG 21...10 • Plug width 6.3 mm, from 0.5...6 mm² mm² mm² mm² mm² mm HTF 28 F-plug / -sleeve 0.1...1 0.1...0.25 0.25...0.5 0.6...1 2.8 HTF 48 F-plug / -sleeve 0.5...2.5 0.5...1 1.5...2.5 HTF 63 F-plug / -sleeve 0.5...2.5 0.5...1 1.5...2.5 4.8 6.3 CTF 63 F-plug / -sleeve 0.5...6 0.5...1 1.5...2.5 2.6...6 6.3 mm g 200 438 200 438 200 438 250 730 Type HTF 28 HTF 28 ZERT HTF 48 HTF 48 ZERT HTF 63 HTF 63 ZERT Additional accessories can be found in Chapter J Qty. 1 1 1 1 1 1 Order No. 9013090000 9017410000 9013080000 9017260000 9013400000 9017240000 Type CTF 63 CTF 63 ZERT Qty. 1 1 Order No. 9202860000 1077010000 Additional accessories can be found in Chapter J 2021630000 Crimping tools for other contacts Crimping tools for other contacts CTI 6 0,5...6 mm² 0,5...6 mm² For PVC-, PC- and polyamide-insulated connectors For PVC-, PC- and polyamide-insulated connectors • ~AWG 21...10 • Parallel crimp profile for crimping contact and insulation in one step • ~AWG 21...10 • Double-crimp profile for crimping contact and insulation in one step Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation • With end stop for exact positioning of the contacts CTI 6 G Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note Ordering data Version Note 2021630000 mm² mm² mm² mm² mm g CTI 6 G Insulated connector 0.5...6 0.5...1.5 1.1...2.5 2.6...6 CTI 6 Insulated connector 0.5...6 0.5...1.5 1.1...2.5 2.6...6 250 747 250 730 Type CTI 6 G CTI 6 G ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9202850000 1292880000 Type CTI 6 CTI 6 ZERT Additional accessories can be found in Chapter J Qty. 1 1 D Order No. 9006120000 9017290000 D.17 Crimping tools for other contacts Crimping Crimping tools for other contacts • Ratchet for precise crimping • Release option in the event of incorrect operation • With end stop for exact positioning of the contacts • Tested according to DIN EN 60352 Part 2 D Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note Ordering data D.18 mm² mm² mm² mm g HTI 15 HTN 21 0.5...2.5 mm² 0.5...6 mm² For PVC-, PC- and polyamide-insulated connectors For uninsulated cable lugs and connectors • ~AWG 21...14 • Double-crimp profile, for crimping contact and insulation in one step • ~AWG 21...10 • Rolled cable lugs, for example acc. to DIN 46234 • Tubular cable lugs • Pin cable lugs • Parallel and serial connectors • Indent crimping • Alternatively available with or without pivoting end stop HTI 15 Insulated connector 0.5...2.5 0.5...1.5 1.1...2.5 HTN 21 Uninsulated connection 0.5...6 0.5...1.5 1.1...2.5 2.6...6 HTN 21 M. AN. Uninsulated connection 0.5...6 0.5...1.5 1.1...2.5 2.6...6 200 434 200 427 200 427 Version Type HTI 15 HTI 15 ZERT Note Additional accessories can be found in Chapter J Without locator Qty. 1 1 Order No. 9014400000 9017430000 Type HTN 21 HTN 21 ZERT HTN 21 M. AN HTN 21 M. AN ZERT Qty. 1 1 1 1 Order No. 9014610000 9017380000 9014100000 9017170000 2021630000 Crimping tools for other contacts Crimping tools for other contacts CTN 25 D 5 10...25 mm² 10...25 mm² For uninsulated cable lugs and connectors For uninsulated cable lugs and connectors • ~AWG 8...4 • Rolled cable lugs, acc. to DIN 46234 • Pin cable lugs • Parallel and serial connectors • Indent crimping • ~AWG 8...4 • Rolled cable lugs, acc. to DIN 46234 • Pin cable lugs • Parallel and serial connectors • Hexagon crimping Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation CTN 25 D 4 Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Plug width Tool data Length Weight Note Ordering data Version Note 2021630000 mm² mm² mm² mm² mm g CTN 25 D4 Uninsulated connection 10...25 10 16 25 CTN 25 D5 Uninsulated connection 10...25 10 16 25 250 730 250 730 Type CTN 25 D4 CTN 25 D4 ZERT Additional accessories can be found in Chapter J Qty. 1 1 Order No. 9006220000 9017350000 Type CTN 25 D5 CTN 25 D5 ZERT Additional accessories can be found in Chapter J Qty. 1 1 D Order No. 9006230000 1292870000 D.19 Crimping tools for other contacts Crimping tools for other contacts CTIN CM 1.6/2.5 / CTIN 3.6 0.14...10 mm² 0.14...10 mm² CTX CM 1.6/2.5 • Turned HD contacts • Turned HE contacts • ConCept M10 and M5 contacts • ~AWG 26...12 • 0.14...4.0 mm² CTIN CM 1.6/2.5 • Turned HD and HE contacts • Turned HX contacts • ConCept M10, M5 and M3 contacts • 4-indent crimp • ~AWG 26...10 • 0.14...6.0 mm² Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation • With end stop for exact positioning of the contacts CTX CM 1.6/2.5 / CTX CM 3.6 D CTX CM 3.6 • Turned HD contacts • ConCept M3 contacts • ~AWG 12...8 • 4.0...10 mm² Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note D.20 CTIN CM 3.6 • Turned HX contacts • ConCept M3 contacts • 4-indent crimp • ~AWG 16...8 • 1.5...10 mm² mm² mm² mm² mm² mm² mm² CTX CM 1.6/2.5 Turned contacts 0.14...4 0.14...0.5 0.75...1 1.5 2.5 4 CTX CM 3.6 Turned contacts 4...10 4 6 10 CTIN CM 1.6/2.5 Turned contacts 0.14...6 0.14...6 CTIN CM 3.6 Turned contacts 1.5...10 1.5...10 mm g 250 730 250 730 230 1220 230 1220 Type CTX CM 1.6/2.5 CTX CM 1.6/2.5 ZERT CTX CM 3.6 CTX CM 3.6 ZERT Qty. 1 1 1 1 Order No. 9018490000 9013690000 9018480000 1270320000 A large selection of contacts can be found in our current Heavy-duty Connectors Catalogue Type CTIN CM 1.6/2.5 CTIN CM 3.6 Qty. 1 Order No. 9205430000 1 9205440000 A large selection of contacts can be found in our current Heavy-duty Connectors Catalogue 2021630000 Crimping tools for other contacts Crimping tools for other contacts HTX LWL Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation For fibre-optical cables with D • Core diameter of 1 mm • Crimping sleeve Ø 5.5 mm Station 1: hexagon crimp Station 2: round crimp (for HP connector) Technical data Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B C D Tool data Length Weight Note Ordering data Version mm mm mm g HTX LWL Fibre-optic connector 3.15 / 6 4.85 / 6 200 415 H. Ø sleeve diameter Type HTX LWL Qty. 1 Order No. 9011360000 Note 2021630000 D.21 Crimping tools for other contacts Crimping tools for other contacts IE-CT-SC-POF / IE-CT-SC-GOF-P Crimping tools for IP 20 + IP 67 connectors Crimping tools for IP 20 + IP 67 connectors • For fibre-optic SC/ST, IP 20 and IP 67 connectors • For fibre-optic LC and IP 67 connectors • For polymer fibre-optic SC/ST, IP 20 and IP 67 connectors • For fibre-optic, Profinet and Mobil cable SC/ST and IP 67 connectors Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation IE-CT-SC-GOF / IE-CT-LC-GOF D Technical data Tool data Length Weight Note Ordering data Version Note Accessories Note D.22 IE-CT-SC-GOF 250 730 IE-CT-LC-GOF 250 730 IE-CT-SC-POF 250 730 IE-CT-SC-GOF-P 250 730 Type IE-CT-SC-GOF IE-CT-LC-GOF Qty. 1 1 Order No. 9205320000 9205330000 Type IE-CT-SC-POF IE-CT-SC-GOF-P Qty. 1 1 Order No. 9205340000 9205350000 Type IE-CTI-LC-GOF IE-CTI-SC-GOF Qty. 1 1 Order No. 9205290000 9205280000 Type IE-CTI-SC-POF IE-CTI-SC-GOF-P Qty. 1 1 Order No. 9205300000 9205310000 A large selection of plugs and connectors can be found in our current Industrial Ethernet Catalogue A large selection of plugs and connectors can be found in our current Industrial Ethernet Catalogue 2021630000 Crimping tools for other contacts Crimping tools for other contacts HTX-IE-POF Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation • With end stop for exact positioning of the contacts • Only one tool needed for all SC-RJ plug processing steps • For processing 1 mm thick polymer optical fibres, especially for the PROFINET and ETHERNET/IP-SC-RJ connectors • For stripping Duplex polymer optical fibres • The plugs are crimped and the POF fibres are separated, all in a single step • Cut surfaces do not need to be polished after cutting • Locator for precise positioning of the SC-RJ plugs • Ergonomic handles • High repeat accuracy D Three steps to produce IP 67 connectors: 1) Strip the polymer optical fibres 2) Crimp and separate 3) Crimp the strain relief Technical data Description of contact Type of contact Tool data Length Weight Note Ordering data Version HTX-IE-POF For 1 mm thick polymer optical fibres mm g 220 450 Type HTX-IE-POF Qty. 1 Order No. 1208870000 Note 2021630000 D.23 Crimping tools for other contacts Crimping tool for other contacts CTF PV WM4 2.5...6 mm² Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation • With locator for exact positioning of the contacts • For Weidmüller WM4 photovoltaic connectors and similar plugs • For Multi-Contact MC4 2.5 mm² to 6 mm² and similar plugs • For Hirschmann SunCon 4 mm² and similar plugs D Technical data Description of contact Type of contact Crimping range Tool data Length Weight Note Ordering data Version mm² CTF PV WM4 F-plug / -sleeve 2.5...6 mm g 250 730 Type CTF PV WM4 Qty. 1 Order No. 1222870000 Note D.24 2021630000 Crimping tools for other contacts Crimping tools for other contacts HTG174 / HTX138 / HTX188 HTG 58 / HTG 59 / HTG 58/59 For coaxial connectors such as BNC, TNC and N plugs For coaxial connectors such as BNC and TNC plugs • HTX 138 For connectors on Twinax coaxial cable • With cable RG 58, RG 59, RG 62, RG 71 Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation D A = Width across flats B = Crimping width C = Ø Outer sleeve of coaxial plug D = Ø Centre contact Technical data Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B C D Tool data Length Weight Note Ordering data Version Note 2021630000 mm mm mm mm mm g HTG 174 Coaxial connector 4.52 / 10 1.72 / 2.3 HTX 138 Coaxial connector 8.24 / 10 1.72 / 2.3 HTX 188 Coaxial connector 3.25 / 10 1.72 / 2.3 HTG 58 Coaxial connector 5.4 / 10 1.72 / 2.3 5.4 2 9.5 2 3.8 2 200 420 200 420 200 420 Type HTG 174 HTX 138 HTX 188 Qty. 1 1 1 Order No. 9012410000 9012400000 9011990000 HTG 59 Coaxial connector 6.48 / 10 1.72 / 2.3 6.2 2 HTG 58/59 Coaxial connector 5.4 / 10 6.48 / 10 1.72 / 2.3 6.2 2 200 420 200 420 200 420 Type HTG 58 HTG 58/59 HTG 59 7.5 2 Qty. 1 1 1 Order No. 9012000000 9012020000 9012010000 D.25 Crimping tools for other contacts Crimping tools for other contacts CTX 500 / 501 / 502 HTF SUB-D For coaxial connectors such as BNC, TNC and N plugs with coaxial cable For SUB-D contacts with open crimping claw Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation D Technical data Description of contact Type of contact Station 1: A / B Station 2: A / B Station 3: A / B C D Tool data Length Weight Note Ordering data Version Note D.26 mm mm mm mm mm g CTX 500 Coaxial connector 10.54 / 12 2.54 / 3.17 CTX 501 Coaxial connector 10.9 / 12 2.45 / 3.17 CTX 502 Coaxial connector 9.3 / 12 1.75 / 2.3 12.2 2.9 12.6 2.8 10.7 2 250 730 250 730 250 730 Type CTX 500 CTX 501 CTX 502 Qty. 1 1 1 • ~AWG 28....20 HTF SUB-D SUB-D 200 438 Order No. 9006320000 9006370000 9006380000 Type HTF SUB-D Qty. 1 Order No. 9013260000 2021630000 Crimping tools for other contacts Crimping tools for other contacts Technical data Description of contact Type of contact Crimping range Crimping range 1 (with multiple crimping positions) Crimping range 2 (with multiple crimping positions) Crimping range 3 (with multiple crimping positions) Crimping range 4 (with multiple crimping positions) Crimping range 5 (with multiple crimping positions) Tool data Length Weight Note Ordering data Version Note 2021630000 HTF ZRV / HTF DFF / HTF AFK 2.5 0.14...2.5 mm² 0.2...2.5 mm² HTF RSV 16 • ~AWG 26...16 HTF RSV 12 • ~AWG 14...12 HTF DFF For contacts from the Weidmüller DFF series • ~AWG 24...14 • 0.22...2.5 mm² HTF ZRV For contacts from the Weidmüller ZRV contact system and for MKF flat contacts from Grote & Hartmann and similar designs • ~AWG 24...17 • 0.2...1.0 mm² HTF AFK 2.5 For FEKO ZRV contacts from Weidmüller‘s ZRV contact system or AFK contacts from Grote & Hartmann and similar designs • ~AWG 24...12 • 0.2...2.5 mm² Crimping • Ratchet for precise crimping • Release option in the event of incorrect operation • With end stop for exact positioning of the contacts • Contact and insulation are crimped in one step HTF RSV 12 / HTF RSV 16 AWG AWG AWG mm g HTF RSV 16 RSV and DSTV-HD 14...12 14 12 HTF RSV 16 WI RSV and DSTV-HD 26...16 26...24 22...20 22...20 16...18 HTF ZRV Weidmüller ZRV 0.2...1 0.2...0.35 0.5...1 HTF DFF Weidmüller DFF 0.22...2.5 0.22...0.35 0.5...1 1.5...2.5 HTF AFK 2.5 Weidmüller FEKO ZRV 0.2...2.5 0.2...3.5 0.5...1 1.5...2.5 205 445 205 445 200 436 205 445 200 438 Type HTF RSV 12 HTF-RSV 12 ZERT HTF RSV 16 WI HTF RSV 16 ZERT Qty. 1 1 1 1 Order No. 9013550000 9017890000 9013560000 9017880000 Type HTF ZRV HTF DFF HTF AFK 2.5 Qty. 1 1 1 D Order No. 9014840000 9014140000 9201040000 D.27 Pressing tools Crimping Pressing tools • Pressing tool for modular plug connectors of the WE system (Western Electric and DEC) • Ratchet for precise crimping • Release option in the event of incorrect operation TT 8 RS MP 8 3 functions: • Pressing of plug connectors • Pressing of enclosure shielding • Crimping of cable shielding For 8-pole shielded RJ45 plugs D • AWG 27...24 Pressing of IDC contacts Pressing of shielded enclosures Crimping of shielded cable Technical data Description of contact No. of poles Tool data Length Weight Note Ordering data D.28 TT 8 RS MP 8 8 mm g 255 1251 Version Type TT 8 RS MP 8 Note A large selection of RJ 45 connectors can be found in our current Industrial Ethernet Catalogue Qty. 1 Order No. 9202800000 2021630000 Pressing tools • Pressing tool for modular plug connectors of the WE system (Western Electric and DEC) • Ratchet for precise crimping • Release option in the event of incorrect operation TT 864 RS WE TT 1064 RS WE For up to 8-pole flat ribbon or flat-oval data cables For up to 10-pole flat ribbon or flat-oval data cables • AWG 28...24 • Connection of: 4-pole WE plugs 6-pole (RJ12) WE plugs 6-pole WE plugs (DEC) 8-pole (RJ45) WE plugs • Triple crimping for RJ45 • For AMP plugs or versions with similar design • Other versions on request • AWG 28...24 • Connection of: 4-pole WE plugs 6-pole (RJ12) WE plugs 6-pole WE plugs (DEC) 10-pole (RJ45) WE plugs • Triple crimping for RJ45 • For AMP plugs or versions with similar design • Other versions on request Crimping Pressing tools 3 functions: • Cutting • Stripping • Crimping strain-relief cable strain-relief wires IDC contacts Technical data Tool data Length Weight Note Ordering data Version mm g TT 864 RS 205 525 D TT 1064 RS 205 531 Type TT 864 RS Qty. 1 Order No. 9008120000 Type TT 1064 RS Qty. 1 Order No. 9008190000 Type ERSATZMESSERSATZ TT864 Qty. 1 Order No. 9008130000 Type ERSATZMESSERSATZ TT864 Qty. 1 Order No. 9008130000 Note Accessories Note 2021630000 D.29 Introduction / Mechanical and electro-hydraulic crimping tools Crimping Mechanical and electro-hydraulic crimping tools The precision tools from Weidmüller are worldwide in use. This is a responsibility Weidmüller takes seriously, offering comprehensive services to support this global use. D D.30 Tools in daily use should always guarantee consistent processing quality even after many working cycles. Weidmüller offers its customers the service of „ToolCertification“. With this technical test procedure Weidmüller guarantees for the functionality and quality of its tools. 2021630000 Crimping tools PZ PK 6/70 and PZ RK 6/70 The cross section can be adjusted by turning the in-built revolving dies. So there is no need of changing dies. Furthermore this tool points by small measurements, light weight, optimized transmission ratio and an extremely high crimping quality due to precisely guided dies. PZ PK 6/70 PZ RK 6/70 Crimping tool for crimping compression cable lugs DIN 46235, compression connectors DIN 46267, aluminium cable lugs and connectors. Crimping tool for crimping tubular cable lugs and connectors of the euro-series Crimping Crimping tool Crimping profile: hexagonal-shape with control embossing Technical data Application range Cu Alu Crimping width Tool data Length Weight Note Ordering data Version Crimping profile: all around WM Style Crimp with control embossing PZ RK 6/70 6...70 mm2 mm PZ PK 6/70 Cu = 6...70 mm2 (K 5 - K 16) Alu = 10...50 mm2 (K 10 - K 16) 5 mm g 515 2000 515 2000 Type PZ PK 6/70 D 5 Qty. 1 Order No. 1500470000 Type PZ RK 6/70 Qty. 1 Order No. 1500440000 Note 2021630000 D.31 Crimping tools PZ PK 10/120 and PZ RK 10/120 Crimping tools PZ PK 10/120 PZ RK 10/120 Crimping tool for crimping compression cable lugs DIN 46235, compression connectors DIN 46267, aluminium cable lugs and connectors Crimping tool for crimping tubular cable lugs and connectors of the euro-series. Furthermore this tool points by small measurements, light weight and an extremely high crimping quality due to WM-crimping. Crimping The cross section can be adjusted by turning the in-built revolving crimp insert. So there is no need of changing crimp inserts. D Crimping profile: hexagonal-shape with control embossing Technical data Application range Cu Alu Crimping width Tool data Length Weight Note Ordering data Version Crimping profile: all around WM Style Crimp with control embossing PZ RK 10/120 10...120 mm2 mm PZ PK 10/120 Cu = 10...20 mm2 (K 6 - K 20) Alu = 10 ..70 mm2 (K 10 - K 18) 5 mm g 660 4100 660 4100 Type PZ PK 10/120 5 Qty. 1 Order No. 1500480000 Type PZ RK 10/120 Qty. 1 Order No. 1500450000 Note D.32 2021630000 Crimping tools MTR 35 • For insulated and uninsulated cable lugs and connectors • Mechanical function ensures safe and manageable operations under different environmental conditions • Precision engineering means a high pressing force with little physical effort • Fast feed helps pre-centreing and extraction of the connecting parts • Ratchet for high-quality, flawless crimping • Release option in the event of incorrect operation • Comprehensive range of standard-compliant crimp inserts MTR 35 6...50 mm² Crimping Crimping tools for connectors • ~AWG 16...0000 • Tubular cable lugs from 6...50 mm² • Wire-end ferrules from 6...50 mm² • Retractable head for easy withdrawal of crimped connection Technical data Description of contact Pressing force / Deviation Crimping range for copper tube connector Crimping range for insulated connectors Crimping range of wire end ferrule Tool data Length / Weight Note Ordering data Version kN/mm mm² mm² mm² mm/kg D MTR 35 25 / 8 6...50 10...25 25...50 270 / 1.3 For more details see crimp inserts on the following pages Type MTR 35 Qty. 1 Order No. 9017500000 Type MTR 35 Qty. 1 Order No. 9017840000 Note Accessories Note 2021630000 Crimping inserts see on the following pages D.33 Crimping inserts – MTR 35 Crimping inserts WM-shape Ordering data Crimping inserts hexagonal-shape Ordering data Indent Crimping inserts Ordering data Crimping inserts Ordering data Crimping inserts square-shape Ordering data Crimping • for crimping cable lugs and connectors of the euro-series D • for crimping compression copper cable lugs DIN 46 235 • compression copper connectors DIN 46 267 part 1 • aluminium and aluminium/ copper cable lugs and connectors • for compression terminals DIN 46234 • pin cable lugs DIN 46230 • connector DIN 46341 part 1 • for insulated compression terminals • for insulated and non insulated wire-end ferrules • crimping width 18 mm D.34 mm2 6 10 16 25 35 50 Code no. 5 6 8 10 12 14 Cu mm2 6 10 16 25 35 50 mm2 6 10 16 25 35 mm2 10 16 25 mm2 6 10 16 25 35 50 Al mm2 – – – 10 16+25 35 Crimp. width mm 5 5 5 5 5 5 Order No. 1500490000 1500500000 1500520000 1500530000 1500540000 1500550000 Crimp. width mm 5 5 5 5 5 5 Order No. 1500580000 1500590000 1500600000 1500620000 1500630000 1500640000 Crimp. width mm 5 7 10 10 10 Order No. 1500650000 1500670000 1500680000 1500690000 1500700000 Crimp. width mm Order No. 7 1500720000 7 1500730000 10 1500740000 Crimp. width mm 18 18 18 18 18 18 Order No. 1500750000 1500770000 1500780000 1500790000 1500800000 1500820000 2021630000 Crimping tools EPG 45 and MTR 110 Battery-powered hydraulic compression hand-crimping tool for crimp cable lugs and connectors up to 150 mm². • extremely quick processing due to a three-stage axial piston pump • wide application range up to 150 mm² • 270° revolving head with quick opening and closing • because of a flap closure easy working also in places with difficult access • automatic pressure limits and monitoring through pressure sensor • engine shutdown and automatic retract after completed pressing • electronic regulation and supervision of the press rocess • manual retract • save of all crimps and error messages on internal memory • selections of all cycles and error messages about USB interface • no uncompleted pressing cycles through ongoing monitoring of the rest battery cargo load • controlled engine drive to the life extension of gearbox, engine and battery • integrated service management and software updates about the USB interface • fast tool return pipe through high return flow volume • sleep-mode; maintenance indication and battery control • integrated, intelligent electronics assembly with multifunctional LED • mini-USB interface for all standard computer systems for: – Crimping force graph and error indicatio – Service Check up • Li-Ion battery with charge level indicator: 18 V 1.5 Ah Technical data Description of contact Press capacity / piston stroke Tool data Length x width x height / weight Note Ordering data Version kN/mm mm/kg EPG 45 6...150 mm² Crimping Hydraulic battery crimping tool 45 kN Included in delivery • Hydraulic tool including 1x battery and 1x battery charger • Manual • Software • USB connection cable • Carrying bag for tool and Crimping inserts EPG 45 45 / 16 370 x 123 x 80 / 2.3 Type EPG 45 EPG 45 120 V Qty. 1 1 Order No. 1500830000 1508780000 D Range of application Crimping inserts WM-shape for euro-series Hexagonal crimping inserts for compression cable lugs (DIN 46235) + connectors (DIN 46267) Mandrel crimping inserts for compression terminals DIN 46234 Crimping inserts for insulated compression terminals Crimping inserts square-shape for insulated and non insulated wire-end ferrules Rounding crimping inserts for rounding sectorshaped copper and aluminium conductors Ø mm2 6 – 150 6 – 150 (K5-K22) 6 – 50 10 – 50 6 – 50 10 – 150 Note Accessories Replacement battery - Li-lon 18 V, 1.5 Ah Note 2021630000 Type AKKU EPG 45 Ladegerät EPG Ladegerät EPG 120 V Qty. 1 1 1 Order No. 1500840000 1509370000 1509380000 D.35 Crimping tools EPG 45 and MTR 110 Crimping Crimping tools for connectors • For insulated and uninsulated cable lugs and connectors • Mechanical function ensures safe and manageable operations under different environmental conditions • Precision engineering means a high pressing force with little physical effort • Fast feed helps pre-centreing and extraction of the connecting parts • Ratchet for high-quality, flawless crimping • Release option in the event of incorrect operation • Comprehensive range of standard-compliant crimp inserts MTR 110 6...120 mm² • ~AWG 16...0000 • Tubular cable lugs from 6...120 mm² • Wire-end ferrules from 6...50 mm² • Retractable head for easy withdrawal of crimped connection D Technical data Description of contact Pressing force / Deviation Crimping range for copper tube connector Crimping range for insulated connectors Crimping range of wire end ferrule Tool data Length / Weight Note Ordering data Version kN/mm mm² mm² mm² MTR 110 55 / 10 6...120 10...16 6...50 mm/kg 420 / 2 For more details see crimp inserts on the following pages Type MTR 110 Qty. 1 Order No. 9018020000 Type MTR 110 Qty. 1 Order No. 9018040000 Note Accessories Note D.36 Crimping inserts see on the following pages 2021630000 Crimping inserts WM-shape • for crimping cable lugs and connectors of the euro-series Ordering data mm2 6 10 / 70 16 / 35 25 / 50 95 120 150* * only EPG 45 Crimping inserts hexagonal-shape • for crimping compression copper cable lugs DIN 46 235 • compression copper connectors DIN 46 267 part 1 • aluminium and aluminium/copper cable lugs and connectors Ordering data Code no. 5 6 / 16 8 /12 10 /14 18 20 22 Cu mm2 6 10 /70 16 /35 25 /50 95 120 150* * only EPG 45 Indent Crimping inserts Ordering data Crimping inserts Ordering data Crimping inserts square-shape Ordering data • for compression terminals DIN 46234 • pin cable lugs DIN 46230 • connector DIN 46341 part 1 • for insulated compression terminals • for insulated and non insulated wire-end ferrules • crimping width 19 mm 2021630000 mm2 6 10 16 25 35 50 70 mm2 10 16 mm2 6 10 16 25 35 50 Al mm2 – – /50 – /16+25 10 /35 70 – Crimp. width mm 7 7/5 7 / 10 12 / 5 5 5 5 Order No. 1500850000 1500870000 1500920000 1500880000 1500890000 1500900000 1994550000 Crimp. width mm 7 7 /5 12 /10 12 /5 5 5 5 Order No. 1500930000 1500940000 1500950000 1500970000 1500980000 1500990000 1994540000 Crimp. width mm 6 8 10 12 12 12 12 Order No. 1501290000 1501320000 1501330000 1501340000 1501350000 1501370000 1501380000 Crimping Crimping inserts – EPG 45 and MTR 110 D Crimp. width mm Order No. 7 1501000000 7 1501020000 Crimp. width mm 19 19 19 19 19 19 Order No. 1501030000 1501040000 1501050000 1501070000 1501170000 1501180000 D.37 Crimping inserts – EPG 45 and MTR 110 Prerounding die sets Crimping • for rounding sector-shaped copper and aluminium conductors crimping width: 12 mm sm = stranded conductors se = solid conductors Ordering data mm2 sm 10 16 25 35 50 70 95 120 mm2 se – – 35 50 70 95 120 150 Crimp. width mm 12 12 12 12 12 12 12 12 Order No. 1501190000 1501200000 1501220000 1501230000 1501240000 1501250000 1501270000 1501280000 D D.38 2021630000 Crimping tools MTR 160 and MTR 300 • For insulated and uninsulated cable lugs and connectors • Mechanical function ensures safe and manageable operations under different environmental conditions • Precision engineering means a high pressing force with little physical effort • Fast feed helps pre-centreing and extraction of the connecting parts • Ratchet for high-quality, flawless crimping • Release option in the event of incorrect operation • Comprehensive range of standard-compliant crimp inserts Technical data Description of contact Pressing force / Deviation Crimping range for copper tube connector Crimping range for insulated connectors Tool data Length / Weight Note Ordering data Version kN/mm mm² mm² mm/kg MTR 160 MTR 300 10...240 mm² 10...300 mm² • ~AWG 8 • Tubular cable lugs from 10...240 mm² • ~AWG 8 • Tubular cable lugs from 10...300 mm² • Retractable head for easy withdrawal of crimped connection • Turntable presses: 25...240 sm; 35...240 se Crimping Crimping tools for connectors MTR 160 100 / 16 D MTR 300 100 / 16 10...300 10...120 540 / 4 540 / 4 For more details see crimp inserts on the following pages sm: sector conductor stranded; se: sector single conductor For more details see crimp inserts on the following pages sm: sector conductor stranded; se: sector single conductor Type MTR 160 Qty. 1 Order No. 9017250000 Type MTR 300 Qty. 1 Order No. 9021390000 Type MTR 160 Qty. 1 Order No. 9017270000 Type MTR 300 Qty. 1 Order No. 9021420000 Note Accessories Note 2021630000 Crimping inserts see on the following pages Crimping inserts see on the following pages D.39 Crimping inserts – MTR 160 and MTR 300 Crimping MTR 160 D Code to Cross-section DIN 48083 [mm2] Die sets for copper tube cable lugs and connectors DIN 46235 10 6 16 8 25 10 35 12 50 14 70 16 95 18 120 20 150 22 185 25 240 28 Crimping width [mm] 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 Crimping width Cross-section [mm] [mm2] Die sets for copper tube cable lugs and connectors standard Types 10/25 9,8 16/35 9,8 50 8,0 70 8,0 95 8,0 120 8,0 150 8,0 185 8,0 240 8,0 Cross-section [mm2] Die sets for insulated cable lugs and connectors, DIN 46234, DIN 46230 10 16 25 35 50 70 95 120 150 with control mark Order No. 9020900000 9020910000 9020920000 9020930000 9020940000 9020950000 9020960000 9020970000 9020980000 9020990000 9021000000 Order No. 9021750000 9021760000 9021770000 9021780000 9021790000 9021800000 9021810000 9021820000 9021830000 Order No. 9021300000 9021310000 9021320000 9021330000 9021340000 9021350000 9021360000 9021370000 9021380000 MTR 300 Code to Cross-section DIN 48083 [mm2] Die sets for copper tube cable lugs and connectors DIN 46235 10 6 16 8 25 10 35 12 50 14 70 16 95 18 120 20 150 22 185 25 240 28 300 32 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 7,0 Crimping width Cross-section [mm] [mm2] Die sets for copper tube cable lugs and connectors standard Types 10/25 9,8 16/35 9,8 50 8,0 70 8,0 95 8,0 120 8,0 150 8,0 185 8,0 240 8,0 Order No. 9021430000 9021440000 9021450000 9021460000 9021470000 9021480000 9022290000 9022300000 9022310000 9022320000 9022330000 9022340000 Order No. 9024010000 9024400000 9024410000 9024420000 9024430000 9025210000 9025220000 9025230000 9028020000 Cross-section [mm2] Stamp and dies for copper cable lugs and connectors, DIN 46234, DIN 46230 2-way die 16/35 10/70 25/50 Stamp 10 - 70 Single die 95 120 150 Stamp 95-150 Order No. Cross-section [mm2] Die sets for insulated cable lugs and connectors, DIN 46231, 46237 10 16 25 35 50 70 Order No. Prerounding die sets Cu/Al for sectored cable 25 sm/35 se 35 sm/50 se 50 sm/70 se 70 sm/95 se 95 sm/120 se 120 sm/150 se 150 sm/185 se 185 sm/240 se D.40 Crimping width [mm] 9022360000 9022350000 9022370000 9022990000 9022380000 9022390000 9022400000 9023110000 9016180000 9016190000 9016200000 9016210000 9016220000 9016230000 9016260000 9016270000 9016280000 9016290000 9016370000 9016380000 9016390000 9016440000 2021630000 Crimping tools APG 55 and HPG 55 Battery-powered hydraulic compression tool for crimping cable lugs and connectors up to 240 mm2. • extremely quick processing due to a two-stage hydraulic pump • 270° revolving head with quick opening and closing • integrated pressure relief valve, false pressings cause no damage at tool nor dies • Pressure-relief-button in one-hand operation is able to press from both sides. (for right-and left handed persons) • integrated overpressure valve, in case of wrong pressings, no damage of tools or inserts • lithium-ion-battery without memory effect, self discharges very low • high capacity due 3.0 Ah battery • fastening eye for balance and carrying strap available • ergonomic handle with a balanced weight distribution for sure work free of tiredness • case, handle shell and pressure discharge key completely from isolated and push-firm plastic material • universal usage: dies for all versions of cable lugs and connectors are available • integrated electronic module for: – permanent accumulator-loading state control – supervision of the working process and state announcement – announcement of the next service intervall – mistake announcement at possible disturbances Technical data Description of contact Press capacity Operating voltage Battery charger Time of loading Tool data Length x width x height / weight Note Ordering data Version kN Volt mm/kg APG 55 6...240 mm² Crimping Battery-powered compression tool APG 55 Included in delivery • Battery-powered compression tool with battery and battery charger • supporting loop for transport and safety • transport plastic case D APG 55 approx. 55 14.4 220–240V 50–60Hz 7.2-18V approx. 50 minutes 95 x 350 x 310 mm / 3.6 kg (incl. battery) Type APG 55 APG 55 120 V Qty. 1 1 Order No. 1501390000 1508790000 Note Accessories Replacement battery - Li-lon 18 V, 1.5 Ah Note 2021630000 Type Ersatz Akku APG Ladegerät APG Ladegerät APG 120 V Qty. 1 1 1 Order No. 1502140000 1502170000 1509390000 D.41 Crimping tools APG 55 and HPG 55 Hand-operated hydraulic crimping tool HPG 55 Crimping Hand-operated hydraulic crimping tool for crimping cable lugs and connectors up to 240 mm2. HPG 55 6...240 mm² • extremely quick processing due to a two-stage hydraulic pump • because of a flap closure easy working also in places with difficult access • extremely light, handy and compact construction form • integrated pressure relief valve, false pressings cause no damage at tool nor dies • universal usage: dies for all versions of cable lugs are available • delivery completely transport plastic case • 180° revolving head with quick opening and closing D Technical data Description of contact Press capacity / piston stroke Tool data Length / Weight Note Ordering data Version kN/mm HPG 55 approx. 55 mm/kg 400 / 2.6 Type HPG 55 Qty. 1 Order No. 1501400000 Note Accessories Type Qty. Order No. Note D.42 2021630000 Crimping inserts WM-shape Ordering data Crimping inserts hexagonal-shape Ordering data • for crimping cable lugs and connectors of the euro-series • for crimping compression copper cable lugs DIN 46 235 • compression copper connectors DIN 46 267 part 1 • aluminium and aluminium/copper cable lugs and connectors mm2 6 10 / 70 16 / 35 25 / 50 95 120 150 185 240 Code no. 5 6 / 16 8 / 12 10 / 14 18 20 22 25 Cu mm2 6 10 / 70 16 / 35 25 / 50 95 120 150 185 Indent Crimping inserts Ordering data Crimping inserts Ordering data Crimping inserts square-shape Ordering data • for compression terminals DIN 46234 • pin cable lugs DIN 46230 • connector DIN 46341 part 1 • for insulated compression terminals • for insulated and non insulated wire-end ferrules • crimping width 19 mm 2021630000 mm2 6 10 16 25 35 50 70 95 120 mm2 10 16 25 35 50 70 mm2 6 10 16 25 35 50 70 95 120 Al mm2 – – / 50 – / 16+25 10 / 35 70 – 95+120 150 Crimp. width mm 7 7/5 7/5 12 / 5 5 5 5 5 5 Order No. 1501420000 1501430000 1501440000 1501450000 1501470000 1501480000 1501490000 1501500000 1501520000 Crimp. width mm 7 7/ 5 12/ 5 12/ 5 5 5 5 5 Order No. 1501530000 1501540000 1501550000 1501570000 1501580000 1501590000 1501600000 1501620000 Crimp. width mm 6 8 10 12 12 12 12 12 12 Order No. 1501630000 1501640000 1501650000 1501670000 1501680000 1501690000 1501700000 1501720000 1501730000 Crimp. width mm 7 7 10 10 10 7 Order No. 1501740000 1501750000 1501770000 1501780000 1501790000 1502250000 Crimp. width mm 19 19 19 19 19 19 19 19 19 Order No. 1502270000 1502280000 1502290000 1502300000 1502320000 1502330000 1502340000 1502370000 1502380000 Crimping Crimping inserts – APG 55 and HPG 55 D D.43 Crimping tools APG 80 and HPG 80 Battery-powered compression tool APG 80 Crimping Battery-powered hydraulic compression tool for crimping cable lugs and connectors up to 300 mm2. D • extremely quick processing due to a two-stage hydraulic pump • wide application range up to 300 mm2 • 360° revolving head with quick opening and closing • Pressure-relief-button in one-hand operation is able to press from both sides. (for right-and left handed persons) • suitable for cutting cables up to 28 mm outside diameter • integrated overpressure valve, in case of wrong pressings, no damage of tools or inserts • lithium-ionen-battery without memory effect, selfdischarges very low • high capacity due to 3.0 Ah-battery • fastening eye for balance and carrying strap available • ergonomic handle with a balanced weight distribution for sure work free of tiredness • case, handle shell and pressure discharge key completely from isolated and push-firm plastic material • universal usage: dies for all versions of cable lugs and connectors are available • integrated electronic module for: – permanent accumulator-loading state control – supervision of the working process and state announcement – announcement of the next service intervall – mistake announcement at possible disturbances Technical data Description of contact Press capacity Operating voltage Battery charger Time of loading Tool data Dimensions (wxlxh) / Weight Note Ordering data Version kN mm/kg APG 80 6...300 mm² Included in delivery • Battery-powered compression tool with battery and battery charger • supporting loop for transport and safety • transport plastic case APG 80 approx. 80 14.4 Volt 220–240 V, 50–60 Hz, 7.2-18 V approx. 50 minutes 95 x 406 x 310 / 5.4 (incl. battery) Type APG 80 APG 80 120 V Qty. 1 1 Order No. 1502390000 1508820000 Note Accessories Note D.44 Type Ersatz Akku APG Ladegerät APG Ladegerät APG 120 V Qty. 1 1 1 Order No. 1502140000 1502170000 1509390000 2021630000 Crimping tools APG 80 and HPG 80 Hand-operated hydraulic compression tool HPG 80 hand-operated hydraulic compression tool for crimping cable lugs and connectors up to 300 mm2. HPG 80 6...300 mm² Crimping • extremely quick processing due to a two-stage hydraulic pump • wide application range up to 300 mm2 • 360° revolving head with quick opening and closing • integrated pressure relief valve, false pressings cause no damage at tool nor dies • universal usage: dies for all versions of cable lugs are available Included in delivery • transport plastic case Technical data Description of contact Press capacity Tool data Dimensions (Length) / Weight Note Ordering data Version kN APG 80 approx. 80 mm/kg 550 / 5.3 Type APG 80 D Qty. 1 Order No. 1502420000 Note Accessories Type Qty. Order No. Note 2021630000 D.45 Crimping inserts – APG 80 and HPG 80 Crimping inserts WM-shape Ordering data Crimping inserts hexagonal-shape Ordering data Indent Crimping inserts Ordering data Crimping inserts Ordering data Crimping • for crimping cable lugs and connectors of the euro-series D • for crimping compression copper cable lugs DIN 46 235 • compression copper connectors DIN 46 267 part 1 • aluminium and aluminium/copper cable lugs and connectors • for compression terminals DIN 46234 • pin cable lugs DIN 46230 • connector DIN 46341 part 1 • for insulated compression terminals D.46 mm2 6 10 16 25 35 50 70 95 120 150 185 240 300 Code no. 5 6 8 10 12 14 16 18 20 22 25 28 32 34 Cu mm2 6 10 16 25 35 50 70 95 120 150 185 240 300 – mm2 6 10 16 25 35 50 70 95 120 150 185 240 mm2 10 16 Al mm2 – – – 16 25 35 50 70 – 95 + 120 150 185 240 300 Crimp. width mm 7 7 7 12 12 12 12 12 12 5 5 7 7 Order No. 1502430000 1502440000 1502470000 1502480000 1502490000 1502500000 1502520000 1502530000 1502540000 1502550000 1502570000 1502580000 1502590000 Crimp. width mm 7 7 12 12 12 12 12 10 10 5 5 5 7 13 Order No. 1502600000 1502620000 1502630000 1502640000 1502650000 1502670000 1502680000 1502690000 1502700000 1502720000 1502730000 1502740000 1502750000 1502780000 Crimp. width mm 6 8 10 11 11 16 16 16 16 16 8 8 Order No. 1502820000 1502830000 1502840000 1502850000 1502870000 1502880000 1502890000 1502900000 1502790000 1502800000 1501800000 1501820000 Crimp. width mm 7 7 Order No. 1501830000 1501840000 2021630000 Crimping inserts square-shape Ordering data Prerounding die sets Ordering data • for insulated and non insulated wire-end ferrules • crimping width 24 mm (10...120 mm2) crimping width 38 mm (150...240 mm2) • for rounding sector-shaped copper and aluminium conductors crimping width: sm = stranded conductors se = solid conductors 2021630000 mm2 10 16 25 35 50 70 95 120 150 185 240 mm2 sm 10 16 25 35 50 70 95 120 150 185 240 mm2 se – – 35 50 70 95 120 150 185 240 300 Crimp. width mm 24 24 24 24 24 24 24 24 38 38 38 Order No. 1502000000 1502020000 1502030000 1502040000 1502050000 1502070000 1502080000 1502090000 1502100000 1502120000 1502130000 Crimp. width mm 16 16 16 16 16 16 16 16 16 16 16 Order No. 1501850000 1501870000 1501880000 1501890000 1501900000 1501920000 1501930000 1501940000 1501970000 1501980000 1501990000 Crimping Crimping inserts – APG 80 and HPG 80 D D.47 Battery-powered hydraulic cable cutter AKT 50 Battery-powered hydraulic cable cutter AKT 50 Crimping for cut of fine wiring aluminium and copper cables (without steel insertion) up to 50 mm outside diameter D • extremely quick processing due to a two-stage hydraulic pump • 360° revolving head with quick opening and closing • Pressure-relief-button in one-hand operation is able to press from both sides. (for right-and left handed persons) • lithium-ionen-battery without memory effect, selfdischarges very low • high capacity due to 3.0 Ah-battery • fastening eye for balance and carrying strap available • ergonomic handle with a balanced weight distribution for sure work free of tiredness • case, handle shell and pressure discharge key completely from isolated and push-firm plastic material • integrated electronic module for: – permanent accumulator-loading state control – supervision of the working process and state announcement – announcement of the next service intervall – mistake announcement at possible disturbances Technical data Description of contact Cutting force Operating voltage Battery charger Time of loading Tool data Dimensions (wxlxh) / Weight Note Ordering data Version kN mm/kg AKT 50 Ø 6 ... 50 mm Included in delivery • cable cutter, Battery, battery charger • supporting loop for transport and safety • transport plastic case AKT 50 approx. 60 14,4 Volt 220–240 V, 50–60 Hz, 7,2-18 V approx. 50 minutes 95 x 465 x 310 / 4,9 (incl. battery) Type AKT 50 Qty. 1 Order No. 1502190000 Note Accessories Type Qty. Order No. Note D.48 2021630000 Battery / Battery charger BATTERY CHARGER APG Technical data Replacement battery - Li-lon Weight Ordering data Type Battery APG 14.4 V, 3.0 Ah 0.56 kg Qty. 1 Order No. 1502140000 Standard-battery charger Voltage range Time of loading Weight Ordering data Type Ladegerät APG Ladegerät APG 120 V 220–240 V 50–60 Hz 7.2–18 V approx. 50 minutes 0.55 kg Qty. 1 1 Crimping AKKU APG Order No. 1502170000 1509390000 D AKKU EPG 45 BATTERY CHARGER EPG Replacement battery - Li-lon for EPG 45 Weight Ordering data Type AKKU EPG 45 2021630000 18 V, 1,5 Ah 0,41 kg Qty. 1 Order No. 1500840000 Standard-Battery charger Voltage range Time of loading Weight Ordering data Type Ladegerät EPG Ladegerät EPG 120 V 220–240 V 50–60 Hz 7.2–18 V approx. 50 minutes 0.55 kg Qty. 1 1 Order No. 1509370000 1509380000 D.49 Crimping D D.50 2021630000 Insertion tool for twisted-pair cable Insertion tool for twisted-pair cable PDT Crimping For connecting twisted-pair cable to terminal rails with IDC contacts e.g. in main and floor distributors, and in modular wall junction boxes for structured building cabling. The punch-down tool has the following features: • Mechanism made from metal components • Adjustable pressing force for conductor sizes AWG 20 to AWG 28 • Different blades for connector blocks of type 110 from AT&T, type 66, type LSA Plus from Krone (standard and scissors cutting function) as well as for telephone outlets 630A6 • Incision blades with 2 functions: incision or incision with cutting off of remaining conductor • Storage compartment for one blade D A = PD blade 110 B = PD blade 66 C = PD blade 630 D = PD blade Krone LSA (standard) E = PD blade Krone LSA (scissors) Technical data Length / Width / Height Weight Note Ordering data mm g PUNCH DOWN TOOL PDT 160 / 37 / 29 142 Version Type PUNCH DOWN TOOL PDT Note (without blade) Accessories Note 2021630000 Type ERME LSA PLUS SCHERE ERME 110 PDT ERME 630 PDT ERME 66 PDT ERME LSA PLUS STANDARD Qty. 1 Order No. 9013970000 Qty. 1 1 1 1 1 Order No. 9014050000 9013960000 9013990000 9013980000 9014000000 D.51 Disconnect Removal Tool CM3, CM5, HD Crimping Removal Tool HD CM3 Removal Tool Contact release tool for freeing crimp contacts in the Concept CM3 module CM5 Removal Tool Contact release tool for freeing crimp contacts in the Concept CM5 module HD Removal Tool Contact release tool for freeing crimp contacts in the Concept CM10 module Removal Tool CM20 Removal Tool CM 20 Contact release tool for freeing crimp contacts in the Concept CM20 module Ordering data Type REMOVAL TOOL HD Removal Tool CM 3 Removal Tool CM 5 Ordering data Type Removal Tool CM 20 Qty. 1 1 1 Order No. 1866730000 1866710000 1866720000 Qty. 1 Order No. 1866740000 Qty. 1 Order No. 1866750000 Qty. 1 Order No. 9004530000 Qty. 1 Order No. 9014210000 Qty. 1 Order No. 1866760000 D Removal Tool HE Removal Tool HE Contact release tool for the ConCept HE module and for releasing crimp contacts in the ConCept CM4 module HDC-DW RSV 1.6 Contact release tool for the ConCept module, or for dismantling stamped HD pin and socket contacts of type CB/CS and GB/GS DFF-C Disengaging tool for removing crimp contacts clipped in BLAC enclosures Removal Tool AFK Contact release tool for removing FEKO ZRV contacts. D.52 Ordering data Type Removal Tool HE Ordering data Type DW RSV 1.6 Ordering data Type DFF-C ENTRIEGELUNGSWZ. Ordering data Type Removal Tool AFK 2021630000 Disconnect Ordering data Type HUELSE REMOVAL TOOL HD HÜLSE REMOVAL TOOL CM 3 HÜLSE REMOVAL TOOL CM 5 Qty. 5 5 5 Order No. 1044100000 1044080000 1044090000 Crimping Replacement sleeve for contact release tool D 2021630000 D.53 Tools for polymer optical fibres Ordering data HTX-HDC/POF Crimping POF crimping Type HTX-HDC/POF Crimping of „polymer optical fibre“ (POF) fibre-optical contacts. • For plug and socket • Ratchet for precise crimping • Unlocks in case of incorrect operation • Locator for precise contact positioning Technical data Length Weight Ordering data POF polishing Type PB LWL/POF PS LWL/POF For processing the cut surface of fibre-optic cables with polymer optical fibre (POF). • Buffing disc (PS LWL/POF) • Buffing sheet (PB LWL/POF) Ordering data AM LWL/POF POF stripping Stripping fibre-optic cables. Fibre-optic cable with polymer optical fibres (POF). • Longitudinal stop with scale is built into the tool • Stripping direction is lengthwise to the fibre • No damage to the optical fibre Stripping and cutting tool for plastic fibre-optic cables with 1 mm diameter inner conductor • Stripping length adjustable via end stop • Automatic opening of the clamping jaws after stripping Technical data Max. stripping performance Cable type Conductor diameter Stripping length, max. Tool data Length Weight Note Type AM LWL/POF Ordering data LWL-stripax D.54 Order No. 9010950000 Qty. 1 1 Order No. 9020400000 9020390000 Qty. 1 Order No. 9020360000 Qty. 1 Order No. 9003750000 200 mm 438 g Contacts: • Fibre-optic cable HD contact socket for Ø1.0 mm POF • Fibre-optic cable HD contact pin for Ø 1.0 mm POF PB LWL/POF / PS LWL/POF D Qty. 1 – – mm g Type M-D-STRIPAX LWL M-D-STRIPAX LWL POF conductor with an inner conductor of 1 mm Ø …1 7.5 135 110 POF: polymer optical fibre 2021630000 Cable tie tools RT 1 WSM Tool For plastic cable ties with widths of 2.5...4.8 mm and a thickness of up to 1.6 mm. • Tensioning and separating of cable ties in one step • The tensioning force can be adjusted over a wide range to cover small to standard cable ties. • For cable bundles of 1.6 mm to 100 mm diameter For steel cable ties with a width of 4.6 mm • Tensioning and automatic separation of projecting cable ties in one step • For steel cable ties, e.g., Weidsteel from Weidmüller Crimping Cable tie tools Technical data Length Weight Note Ordering data Version mm g KABELBINDERZANGE RT-1 160 260 Type KABELBINDERZANGE RT-1 D WSM TOOL AUTOMATIK 275 579 Qty. 1 Order No. 1296000000 Type WSM TOOL AUTOMATIK Qty. 1 Order No. 1774470000 Note 2021630000 D.55 Cable tie tools WSM Tool Crimping Cable tie tools For steel cable ties, 4.6 mm wide • For pulling the steel cable ties tight; afterwards the cable tie can be removed by turning it 90°. D Technical data Length Weight Note Ordering data Version mm g WSM TOOL MANUELL 220 633 Type WSM TOOL MANUELL Qty. 1 Order No. 1774480000 Note D.56 2021630000