© Siemens AG 2016 Flow Measurement SITRANS F C Transmitter SITRANS FCT030 • Food & Beverage: dairy products, beer, wine, soft drinks, °Brix/°Plato, fruit juices and pulps, bottling, CO2 dosing, CIP/SIP-liquids, mixture recipe control • Automotive: fuel injection nozzle & pump testing, filling of AC units, engine consumption • Oil & Gas: filling of gas bottles, furnace control, test separators • Hydrocarbon processing: oil refining, derivatives manufacturing, polymerisation • Water & Waste Water: dosing of chemicals for water treatment ■ Overview The multiple outputs and bus communication mean that all of the process information can be read either instantaneously (10 ms update) or periodically as plant operation requires. ■ Benefits FCT030 is based on the latest developments within digital signal processing technology – engineered for high measuring performance, fast response to step changes in flow, fast dosing applications, high immunity against process noise, easy to install commission and maintain. The FCT030 transmitter delivers true multi-parameter measurements i.e. massflow, volumeflow, corrected volumeflow, density, temperature and fraction. The FCT030 IP67 transmitter can be remote connected or compact mounted with all sensors of type FCS400, sizes DN 15 to DN 80. Fraction The transmitter FCT030 can be set up at works to measure and report various fraction concentrations of two-part mixtures or solutions. Where a discrete relationship exists between concentration and density at particular temperatures a calculation is performed and the percentage concentration by volume or mass of Part A or Part B (100 % minus Part A) is measured. For solutions and some mixtures the total mass, or dry weight, is also available. In some industries, a selection of standard density scales has been adopted to represent the density or relative density of the process fluid. If "Standard fractions" option is chosen at ordering, the following fraction or standard density scales can be selected in the setup menu: • API number • Balling • °Baumé light • °Baumé heavy • °Brix • °Oeschlé° • Plato • Specific Gravity • °Twaddell • %HFCS42 • %HFCS55 • %HFCS90 • Ethanol-Water 0 % to 20 % • Ethanol-Water 15 % to 35 % • Ethanol-Water 30 % to 55 % • Ethanol-Water 50 % to 100 % ■ Application SITRANS FC430 mass flowmeters are suitable for applications within the entire process industry where there is a demand for accurate flow measurement. The meter is capable of measuring both liquid and gas flow. Coriolis flowmeters can be applied in all industries, such as: • Chemical & Pharma: detergents, bulk chemicals, acids, alkalis, paint mixing systems, solvents and resins, pharmaceuticals, blood products, vaccines, insulin production Flow calculation and measurement • Dedicated mass flow calculation with DSP technology • Fast dosing and flow step response with maximum 10 ms response time. • 100 Hz update rate to all outputs • Maximum data age from pickup to output is 20 ms (two update cycles) • Independent low flow cut-off settings for mass and volume flowrates • Automatic zero-point adjustment on command from discrete input or host system • Empty pipe monitoring Operation and display • User-configurable operation display - Full graphical display 240 x 160 pixels with up to 6 programmable views - Self-explaining alarm handling/log in clear text - Help text for all parameters appears automatically in the configuration menu - Keypad can be used for controlling dosing as start/stop/ hold/reset • SensorFlash technology stores production specific system documentation and provides removable memory of all flowmeter setups and functions - Calibration certificates - Pressure and material test certificates (as ordered) - Non-volatile memory backup of operational data - Transfer of user configuration to other flowmeters Alarms and safety • Advanced diagnosis and service menu enhances troubleshooting and meter validation • Configurable upper and lower alarm and warning limits for all process values • Alarm handling can be selected between Siemens and NAMUR standard configurations • Designed from the ground up and certified for integrated safety in accordance with IEC 61508 and IEC 61511. - SIL 2 (single-channel operation) - SIL 3 (dual-channel operation) Unlike many systems which are certified in practice, the SITRANS FC430 system is certified in design, which is a higher qualification and more robust for secure implementation of safety systems. Outputs and control • Built-in dosing controller with compensation and monitoring comprising 3 built-in totalizers • Multi-parameter outputs, individually configurable for massflow, volumeflow, corrected volumeflow, density, temperature or fraction flow such as °Brix or °Plato Siemens FI 01 · 2016 3/175 3 © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter SITRANS FCT030 Up to four I/O channels are configured as follows: SensorFlash Channel 1 SensorFlash is a standard, 1 GByte micro SD card with the ability to be updated by PC. It is supplied with each sensor with the complete set of certification documents including calibration report. Material, pressure test, factory conformance certificates are optional at ordering. Channel 1 is 4 to 20 mA analog output with HART 7.2 which can be validated and setup for safety critical applications (SIL 2). The current signal can be configured for massflow, volumeflow or density. Channel 2 3 Channel 2 is a signal output which can be freely configured for any process variable. • Analog current (0/4 to 20 mA) • 3 stage analog valve dosing control • Frequency or pulse • Discrete one or two-valve dosing control in combination with channel 3 or 4 • Operational and alarm status Channels 3 and 4 Channels 3 and 4 can be ordered with signal (freely configured for any process variable) or relay outputs, or signal input. Signal Signal output can be user configured to: • Analog current (0/4 to 20 mA) • 3 stage analog valve dosing control • Frequency or pulse • Redundant frequency or pulse (linked to Channel 2) • Discrete one or two-valve dosing control • Operational and alarm status Relay Relay output(s) can be user configured to: • Discrete one or two-valve dosing control • Operation status including flow direction • Alarm status Signal input Signal input can be user-configured for • Dosing control • Totalizer reset functions • Force or freeze output(s) • Inititate automatic zero point adjustment Signal outputs and inputs are individually ordered as active or passive. During service and maintenance all outputs can be forced to a preset value for simulation, verification or calibration purposes. Approvals and certificates The FC430 coriolis flowmeter program was designed from the ground up to comply with or exceed the requirements of international standards and regulations. ■ Design The transmitter SITRANS FCT030 is designed in an IP67/NEMA 4X aluminum enclosure with corrosion resistant coating. It can be remote connected or compact mounted with an FCS400 sensor of size DN 15, DN 25, DN 50 or DN 80. FCT030 is available as standard with one current, HART 7.2 output and can be ordered with additional input/output functions. The transmitter has a modular design with discrete, replaceable electronic modules and connection boards to maintain separation between functions and facilitate field service. All modules are fully traceable and their provenance is included in the transmitter setup. 3/176 Siemens FI 01 · 2016 The Siemens SensorFlash memory unit offers the following features and benefits: • Automatically program any similar transmitter in seconds to the operation standard • Transmitter replacement in less than 5 minutes • True "plug & play" provided by integrated cross-checking data consistency and HW/SW version verification • Permanent database of operational and functional information from the moment that the flowmeter is switched on • New firmware updates can be downloaded from the SIEMENS internet portal for Product Support and placed onto SensorFlash (unmounted from the transmitter and inserted into a PC’s SD card slot). The firmware is then inserted into the existing flowmeter and the complete system upgraded. ■ Function The following functions are available: • Mass flowrate, volume flowrate, density, process temperature, fraction flow • Up to four output/input channels selected at ordering • Outputs can be individually configured with mass, volume, density etc. • Three built-in totalizers which can count positive, negative or net flows • Low flow cut-off, adjustable • Density cut-off or empty pipe cut-off, adjustable • Flow direction adjustable • Alarm system consisting of alarm-log, alarm pending menu • Internal data logger is updated each 10 minutes with operational data such as system health, totalizer values, all configurations and data needed for custody transfer requirements to OIML R 117 and NTEP • Display of operating time with real-time clock. Daylight saving time is not implemented • Uni/bidirectional flow measurement • Flowrate outputs are freely configurable between maximum negative and maximum positive flows according to the sensor capacity • Limit switches programmable for flow, density, temperature or fraction process values. Limit points can be graded as warning and alarm for values both above and below nominal process conditions • Process noise filter for optimization of measurement performance under non-ideal application conditions. 5-stage pumping filter compensates for flow fluctuations caused by e.g. single acting piston pumps • Full dosing controller with 5 user-configurable recipes • Automatic zero adjustment menu, with zero point evaluation display • Full service menu for effective and straight forward application and meter troubleshooting • Precise temperature measurement ensures optimum accuracy on massflow, density and fraction flow. • Fraction flow computation is based on a 5th-order algorithm matching known applications. All standard fraction calculations fit within 0.1% of the true value. © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter SITRANS FCT030 ■ Technical specifications Process media • Fluid Group 1 (suitable for dangerous fluids) • Aggregate state: Paste/light slurry, liquid and gas Number of process variables 7 Measurement of • Mass flow • Volume flow Ambient temperature Operation • Transmitter -40 ... +60 °C (-40 ... +140 °F), (humidity max. 95 %) • Display -20 ... +60 °C (-4 ... +140 °F) Storage • Transmitter -40 ... +70 °C (-40 ... +158 °F) (Humidity max. 95 %) • Process media temperature • Display -20 ... +70 °C (-4 ... +158 °F) • Corrected volume flow Communication HART 7.2 • Reference density Enclosure • Density • Fraction A flow Material Aluminum • Fraction B flow Rating IP67/NEMA 4X to IEC 529 and DIN 40050 (1 mH2O for 30 min.) Mechanical load 18 ... 400 Hz random, 3.17 g RMS, in all directions • Fraction A % • Fraction B % Current output Supply voltage Current 0 ... 20 mA or 4 ... 20 mA (Channel 1 only 4 ... 20 mA) Load < 500 per channel Time constant 0 ... 100 s adjustable Digital output1) Supply 20 ... 27 V DC ± 10%; 100 ... 240 V AC ± 10 %, 47 ... 63 Hz Fluctuation No limit Power consumption 7.5 W/15 VA Pulse 41.6 µs ... 5 s pulse duration EMC performance Frequency 0 ... 10 kHz, 50 % duty cycle, 120 % overscale provision Emission EN 55011/CISPR-11 (Class A) Immunity EN/IEC 61236-1 (Industry) Time constant 0 ... 100 s adjustable NAMUR Active 0 ... 24 V DC, 110 mA, short-circuit-protected Passive 3 ... 30 V DC, max. 110 mA Within the value limits according to "General requirements" with error criteria A in accordance with NE 21 Relay Type Change-over voltage-free relay contact Load 30 V AC/100 mA Functions Alarm level, alarm number, limit, flow direction Environment Environmental conditions acc. to IEC/EN/UL 61010-1 • Altitude up to 2000 m • Pollution degree 2 Maintenance The flowmeter has a built-in error log/pending menu which should be inspected on a regular basis. Cable glands Cable gland are available in Nylon, Nickel plated brass or stainless steel (316L/W1.4404) in the following dimensions: • M20 • ½" NPT Cable Standard industrial signal cable up to 200 m long with 2 x screened pairs or 4-wire overall screen can be laid between the sensor and transmitter. Siemens offers cables in a selection of precut lengths and prepared for either gland or plug connection. Digital input Voltage 15 ... 30 V DC (2 ... 15 mA) Functionality Start/stop/hold/continue dosing, reset totalizer 1 and 2, force output, freeze output Galvanic isolation All inputs and outputs are galvanically isolated, isolation voltage 500 V. Cut-off Low-flow 0 ... 9.9 % of maximum flow Limit function Mass flow, volume flow, fraction, density, sensor temperature Totalizer Three eight-digit counters for forward, net or reverse flow Display • Background illumination with alphanumerical text, 3 20 characters to indicate flow rate, totalized values, settings and faults. • Time constant as current output 1 • Reverse flow indicated by negative sign Zero point adjustment Via keypad or remote via digital input 1) With 300 internal impedance. For coil switching use the passive output option. Siemens FI 01 · 2016 3/177 3 © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter SITRANS FCT030 Approvals Certificates Hazardous area • ATEX, IECEx, EAC Ex, FM, CSA, NEPSI, INMETRO Safety Integration Level (applies only to compact versions) - Zone 1: Ex d e ia [ia Ga] IIC T6 Gb - Zone 21: Ex tb [ia Da] IIIC T85°C Db CE mark • Pressure equipment • Low voltage directive Pressure equipment • RoHS Regional certifications • C-TICK (Australia and New Zealand EMC) • NTEP for US and Canada • EAC (Belarus, Armenia, Kazakhstan, Russia) • PED • KCC (South Korea) • CRN Hygienic applications • EHEDG for hygienic variant sensors • 3A for hygienic variant sensors • External cleanability satisfies EHEDG and 3A rules ■ Dimensional drawings 200 (7.87) 118 (4.65) 155 (6.1) 250 (9.84) SITRANS FCT030, compact version, dimensions in mm (inch) 307 (12.09) 216 (8.5) 3 • WEEE - Class I+II+III, Div. 1 (US only): Grp. A, B, C, D, E, F, G, H • OIML R 117 type approval to a wide variety of liquids other than water • SIL 2 for hardware • SIL 3 for redundant hardware systems • FM Custody transfer • SIL 3 for software SITRANS FCT030, remote version, dimensions in mm (inch) 3/178 Siemens FI 01 · 2016 200 (7.87) © Siemens AG 2016 Flow Measurement SITRANS F C Flowmeter - Accessories/Spare parts Accessories Description Article No. Description CT plug Tamper cover for CT locking. Fits over the M12 plug at both sensor and transmitter ends of the remote system cable (2 pcs.) A5E31478498 Standard cable (Ex) with M12 plugs, PO insulation and PUR sleeve, blue, -40 ... +80 °C (-40 ... +176 °F) Bag of glands (metric) in black plastic1) A5E03907414 Bag of glands, (metric) in gray plastic Ex e/i1) A5E03907424 Bag of glands (metric) in AISI 316 SS Ex e/i1) A5E03907429 Bag of glands (metric) in Ni-plated brass Ex e/i1) A5E03907430 Bag of glands (NPT) in black plastic2) Bag of glands (NPT) in gray plastic Ex e/i2) Article No. •5m A5E03914929 • 10 m A5E03914962 • 25 m A5E03914995 • 50 m A5E03915004 • 75 m A5E03915074 • 150 m A5E03915088 3 Standard cable (Ex) for termination, PO insulation and PUR sleeve, blue, -40 ... +80 °C (-40 ... +176 °F) A5E03907435 A5E03907451 Bag of glands (NPT) in AISI 316 SS Ex e/i2) A5E03907467 Bag of glands (NPT) in Ni-plated brass Ex e/i2) A5E03907473 Standard cable (non-Ex) with M12 plugs, PO insulation and PUR sleeve, gray, -40 ... +80 °C (-40 ... +176 °F) • 5 m (16.4 ft) A5E03914805 • 10 m (32.8 ft) A5E03914850 • 25 m (82 ft) A5E03914853 • 50 m (164 ft) A5E03914859 • 75 m (246 ft) A5E03914861 • 150 m (492 ft) A5E03914874 •5m A5E03914945 • 10 m A5E03914973 • 25 m A5E03914984 • 50 m A5E03915015 • 75 m A5E03915057 • 150 m A5E03915100 Suitcase for comprehensive sales support and training for FC430 It comes in a special suitcase with a fan implemented that allows the flowmeter to demonstrate airflow. A5E31467598 Suitcase for comprehensive sales support and training for FC410. It comes in a special suitcase with an S7-1200 PLC and HMI touch-screen display. The operating code is open-source and can be copied to customers to assist with system integration. A5E33219071 Service toolkit for field maintenance of transmitter and sensor components. Contains all hand tools necessary for maintenance. Other tools may be required for installation. A5E03722877 Standard cable (non-Ex) for termination, PO insulation and PUR sleeve, gray, -40 ... +80 °C (-40 ... +176 °F) • 5 m (16.4 ft) A5E03914833 • 10 m (32.8 ft) A5E03914849 • 25 m (82 ft) A5E03914854 • 50 m (164 ft) A5E03914856 • 75 m (246 ft) A5E03914864 • 150 m (492 ft) A5E03914873 Siemens FI 01 · 2016 3/179 © Siemens AG 2016 Flow Measurement SITRANS F C Flowmeter - Accessories/Spare parts Article No. Description Heating Jacket, indoor use, 0 ... 200 °C (32 ... 392 °F) max. temperature. Complete with 5 m (16.4 ft) high temperature cable fitted. Dedicated plug connection to included controller Description Dimension Article No. DN 10 FDK:085U1016 DN 15 FDK:085U1017 DN 25 FDK:085U1019 DN 32 FDK:085U1020 DN 40 FDK:085U1021 DN 50 FDK:085U1022 DN 65 FDK:085U1023 25 mm FDK:085U1029 40 mm FDK:085U1031 50 mm FDK:085U1032 DN 10 FDK:085U1006 DN 15 FDK:085U1007 DN 25 FDK:085U1009 DN 32 FDK:085U1010 DN 40 FDK:085U1011 DN 50 FDK:085U1012 DN 65 FDK:085U1013 Mating parts for hygienic fittings DIN 11851 Includes: • 2 unions • 2 mating parts (for welding in) • 2 EPDM gaskets • 230 V AC 3 - DN 15 electric A5E33035287 - DN 25 electric A5E33035324 - DN 50 electric A5E33035325 - DN 80 electric A5E33035336 • 115 V AC - DN 15 electric A5E32877520 - DN 25 electric A5E32877556 - DN 50 electric A5E32877557 - DN 80 electric A5E32877561 Heating jacket controller, IP65. Digital display for 0 ... 200 °C (32 .. 392 °F) control setpoint • 230 V AC A5E03839193 • 115 V AC A5E03839194 1) 2 pcs M20; 1 pce M25 with single and dual cable inserts 2) 2 pcs ½" NPT; 1 pce ½" NPT with single and dual cable inserts Mating parts for hygienic clamp ISO 2852 Includes: • 2 clamps • 2 mating parts • 2 EPDM gaskets 2 EPDM gaskets with collar for mounting set DIN 11851 3/180 Siemens FI 01 · 2016 © Siemens AG 2016 Flow Measurement SITRANS F C Flowmeter - Accessories/Spare parts Spare parts - transmitter FCT030 Article No. Description Article No. Display and keypad assembly with firewire connection to the transmitter module1) A5E03548971 Mounting bracket - FCT030; in painted aluminum for pipe or wall mounting of transmitter FCT030 remote version. Including lock ring, pressure pads and seal cap A5E03906091 Sensor interface (Compact). Front end flow calculator and process detection. SIL 3 approved1) A5E03549142 M12 option for sensor housing in stainless steel. Prewired and potted to replace M12 socket in DSL housing A5E03906095 A5E03549098 M12 option - remote - in painted aluminum. Prewired and potted replacement M12 connection for FCT030 transmitter remote version A5E03906104 Sensor interface (Remote); barrier unit for high speed digital communication and Ex ib power supply to remote front end DSL module Remote terminal house M20 A5E03906112 Display lid in painted aluminum with Ex glass plate and o-ring seal A5E03549344 Remote terminal house NPT - in painted aluminum for sensor cable termination at FCT030 transmitter remote version. Pre-wired and potted A5E03906130 Transmitter cassette (active) with SIL approved 4 ... 20 mA output and HART 7.21) A5E03549357 Transmitter cassette (passive) with SIL approved 4 ... 20 mA output and HART 7.21) A5E03549383 Bag of loose spare parts; including cable strain relief components, mounting tool, seals and gasket, assorted screws and washers, hex cap nut, blind plugs, and o-rings A5E03549396 Power supply 240 V AC, 47 ... 63 Hz 24 ... 90 V DC A5E03549413 Blind lid in painted aluminum with o-ring seal A5E03549429 Description 3 Spare parts - sensor FCS400 I/O assembly Advise Order code F00 to F97 from Selection and Ordering data2) A5E03939114 SensorFlash (micro SD card) A5E03915258 Description Article No. Blind lid in painted aluminum with o-ring seal A5E03549295 Frontend cassette Spare part frontend cassette for remote version of FC430 and cassette for FC4101) A5E03549191 Sensor housing metric A5E03549313 Sensor housing NPT in painted aluminum A5E03906080 Bag of loose parts for sensor; including cable strain relief components, washer, seals, o-rings, and assorted screws A5E03549324 1) The system firmware bundle must be stated in the "Remark" field when ordering, to ensure compatibility of the system. The FW revision is found on the product label for FC430 and FC410. Further for FC430 the firmware bundle can be found in the local display in the menu items 3.1.10. e.g. "2.02.01-02" 2) The I/O configuration must be stated in the "Remark" field. The I/O configuration is found in the F option of the ordering code. e.g. code “F40” for ordering Ch2 Active Current/Freq/Pulse, Ch3 Active Current/Freq/Pulse, Ch4 Active Input Siemens FI 01 · 2016 3/181