WDFN-6 2x2 Cool 506AN Dual MOSFET Board Level Notes

AND8345/D
WDFN6 2x2 mCoolt 506AN
Dual MOSFET Package Board
Level Application Notes
and Thermal Performance
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Prepared by: Anthony M. Volpe
ON Semiconductor
APPLICATION NOTE
Introduction
Figure 3 depicts a minimum recommended pad pattern
that confines an improved thermal area of drain connections
(pins 3, 6) to the basic footprint. Increased drain copper areas
assist in directing the power dissipation path through the
copper lead−frame and into the board. The addition of vias
to other board layers further enhances device performance.
An evaluation board containing the minimum recom−
mended pad pattern and aforementioned vias is shown in
Figure 4 of the subsequent section.
New ON Semiconductor mCoolt MOSFETs in a
WDFN6 2x2 506AN package are thermally enhanced and
remarkably small to exclusively address power
management challenges in portable devices such as
synchronous buck and boost circuits, high and low side load
switches, and lithium−ion battery charging circuits.
This technical note discusses the dual site WDFN6
506AN device package overview, pad patterns, evaluation
board layout and thermal performance.
Package Overview
The WDFN6 platform offers a versatility which allows
either a single or dual semiconductor device to be
implemented within a leadless package. Figure 1 illustrates
a dual site WDFN6 semiconductor device package and
pin−out description. A half etch lead−frame complements
mold lock features allowing this leadless package to provide
exposed drain pads for excellent thermal conduction and
reduced electrical parasitics. This low profile (< 0.8 mm)
compact design is similar to the popular DFN/QFN package
allowing for an easy fit in thin environments. Suggested
guidelines for mounting criteria on a printed circuit board
are outlined in application note AND8211/D, “Board Level
Application Notes for DFN and QFN Packages”.
6
1
Figure 2. Basic Pad Layout
STYLE 1:
PIN 1. SOURCE 1
2. GATE 1
3. DRAIN 2
4. SOURCE 2
5. GATE 2
6. DRAIN 1
Figure 1. The Underside of a Dual−Chip 6 Pin
WDFN Package
Basic Pad Patterns
A recommended solder−mask defined mounting footprint
is defined in Figure 2. mCoolt MOSFET 2 mm x 2 mm
footprint dimensions are the same as a standard SC−88 and
SC−70−6 package. However, the underside of this WDFN6
package offers an added feature of exposed flags acting as
drain contacts and heat dissipation paths to promote
operation at a lower junction temperature. This correlation
is further explained in the thermal response section.
© Semiconductor Components Industries, LLC, 2008
November, 2008 − Rev. 0
Figure 3. Minimum Recommended Pad Pattern
1
Publication Order Number:
AND8345/D
AND8345/D
Evaluation Board
The evaluation board, shown in Figure 4, measures 0.6 x
0.5 inch. The board contains 1 oz copper thickness on
top−side and 1 oz copper thickness on the underside. Vias are
added through to the underside of the board where contact
is made with a copper pad area of approximately 0.198
square inch. On top−side, the copper pad areas surrounding
the two drain leads are each increased to approximately
0.034 square inch.
Front of Board
Figure 5. Mounted Device
Back of Board
Figure 4. Evaluation Board
This 6−pin DIP design allows the use of sockets to assist
in testing. Figure 5 represents a WDFN6 506AN package
mounted on the evaluation board with and without test
sockets. A quick thermal analysis of this board is conducted
by inducing a saturation current in Q1 while keeping Q2 off.
The saturation current of 815 mA is induced by using a 5 W
source−load, shorting gate to source and holding the drain
potential at a constant 5.082 V. This delivers an approximate
4.1 W to Q1 which yields a junction temperature of 85.4°C
and a board temperature of 52.8°C. Figure 6 shows a thermal
image of this board under the aforementioned conditions.
Figure 6. Thermal Image of Mounted Device
Further results from the measured thermal performance of
this package are described in the subsequent section. Testing
included a thermal analysis of the package surface mounted
on a FR4 board using one−inch square pad size and the
minimum recommended pad size.
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AND8345/D
Thermal Performance
Assumptions and Definitions
The number designation associated with “foot” in the
subscript of each Y (read psi) term corresponds to the pin
identification number as shown in Figure 7.
The subsequent sections outline the thermal performance
of a WDFN6 506AN package. All values and equations are
obtained from simulations and pertain to the Theta(DC)
matrix with both MOSFETs operating at maximum power
unless otherwise specified. A 10% duty cycle is arbitrarily
chosen to evaluate various thermal responses. Refer to
Figure 11 for thermal responses at varying duty cycles. The
simulation models used to derive the results in this section
are modeled around results obtained from physical testing
and are considered reliable. Table 1 defines a set of
parameters used throughout this section.
Table 1. Thermal Analysis Parameters
Symbol
TJn
TAMB
PDn
Definition
Figure 7. Foot and Junction Identification
Junction Temperature of MOSFET “n”
Figures 8 and 9 represent Cauer and Foster Ladders
respectively. This technical note assumes the reader has a
general understanding of these networks. Please refer to the
documentation cited under references for detailed
descriptions of thermal RC networks. In this section, the
Foster network is used to calculate various thermal
characteristics. For example, as seen in Figure 9, a particular
thermal resistance occurs between junction “n” and some
location “L” (denoted here as YJn−L). Let the thermal
resistance, at the C1/C2 node, be measured from Junction
“n” to foot “n”. Then, that resistance is called a
junction−to−foot thermal reference (YJn−Fn). Therefore, in
the case of junction−to−C2/C3 node, the junction−to−
ambient thermal resistance (Rq−JnA) is measured as the sum
of thermal references such that,
Ambient Temperature
Power Dissipation of MOSFET “n”
PTOTAL
Total Power Dissipation
Rq−JnL
Thermal Resistance from Junction “n” to
Location “L”
R(u)EFF
Effective (maximum) Thermal Resistance of
Package
YQXQY
Thermal Resistance of FET “x” due to FET “y”
YFn−L
Thermal Reference between Foot “n” and
location “L”
YJn−L
Thermal Reference between Junction “n” and
location “L”
R q−JnA + Y Jn−Fn ) Y Fn−A
Figure 8. Grounded Capacitor Thermal Network (“Cauer” Ladder)
Figure 9. Non−Grounded Capacitor Thermal Network (“Foster” Ladder)
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(eq. 1)
AND8345/D
Junction−to−Foot / Foot−to−Ambient
Junction−to−Ambient
The Foster Network junction−to−foot thermal references
and foot−to−ambient thermal references are outlined in
Table 2.
The thermal response of this package is parameterized by
thermal interactions between adjacent MOSFETS.
Switching one device OFF, such as Q1, alters the junction
temperature and thermal resistance of each FET. Heat from
Q2 will transfer to Q1 causing Q1 to exhibit an added
thermal resistance equivalent to a factor of YQ1Q2. The
following matrix equation illustrates the aforementioned
relationships for a junction−to−ambient thermal response;
Table 2. Thermal Reference Parameters
Junction−to−Foot
10% Duty Cycle
Min−pad Size
1 in sq. Pad
Copper Area
30 mm2 [2 oz]
1.127 in2 [2 oz]
YJ1−F2
30.2
°C/W
27.8
°C/W
YJ1−F3
94.7
°C/W
69.3
°C/W
NJ Nj ƪ
T J1
T J2
Foot−to−Ambient
10% Duty Cycle
Min−pad Size
1 in sq. Pad
Copper Area
30 mm2 [2 oz]
1.127 in2 [2 oz]
YF2−A
209.7
°C/W
80.4
°C/W
YF3−A
145.2
°C/W
38.9
°C/W
+
ƫNJ Nj
R q−J1A Y Q1Q2
Y Q2Q1 R q−J2A
P D1
P D2
) T AMB
(eq. 4)
Using data from Table 3, this matrix allows various
junction temperatures and, in turn, the package R(u)EFF to be
calculated at assumed ambient temperatures. R(u)EFF is
defined as,
R(u) EFF + ƪT MAX * T AMBƫ ń P TOTAL
Where R(u)EFF is a function of either direct current or a
transient response and TMAX is the maximum junction
temperature between TJ1 and TJ2. Table 3 outlines the
junction−to−ambient thermal analysis of the WDFN6
506AN package surface mounted on an FR4 board. Notice
that Rq−J1A = Rq−J2A and YQ1Q2 = YQ2Q1 due to
symmetrical die sizes. Furthermore, Quick reference steady
state matrices are located in the Appendix.
Note: * Refer to the Appendix for Theta(t) matrix equations.
A relationship for the thermal resistance (Rq−JnA) of each
device is established by using either of the following
relationships,
R q−J1A + Y J1−F2 ) Y F2−A
(eq. 2)
R q−J1A + Y J1−F3 ) Y F3−A
(eq. 3)
(eq. 5)
Substituting appropriate values, from Table 2, into the above
equations yields Rq−J1A = Rq−J2A = 108.2°C/W for the
one−inch square pad size and Rq−J1A = Rq−J2A = 239.9°C/W
for min pad size. In both cases the thermal resistances of
each device are directly proportional to each other due to
symmetrical die sizes.
Table 3. Junction−to−Ambient Thermal Response
Steady State
10% Duty Cycle
1 in sq. Pad
Copper area
in2
1.127
[2 oz]
Pulsed Time = 5 seconds
Min−pad Size
30
mm2
1 in sq. Pad
1.127 in2 [2 oz]
[2 oz]
PD1 = PD2
1.50 W
0.71 W
2.3 W
TAMB
25.0°C
25.0°C
25.0°C
Rq−J1A = Rq−J2A
108.21°C/W
239.94°C/W
108.21°C/W*
YQ1Q2 = YQ2Q1
51.85°C/W
158.8°C/W
51.85°C/W*
TJ1
TJ2
TJ (single pulse)
393.1°C*
265.1°C
308.1°C
228.4°C
TJ (pulsed)
244.8°C
R(DC)EFF
80.0°C/W
R(t)EFF
80.0°C/W
199.4°C/W
44.2°C/W*
Junction−to−Board
A matrix equation defining junction temperatures for assumed board temperatures is defined by Equation 6.
NJ Nj ƪ
T J1
T J2
+
Y J1−F2 (Y Q1Q2 * Y F3−A)
(Y Q2Q1 * Y F3−A) Y J1−F2
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4
ƫNJ Nj
P D1
P D2
) T BOARD
(eq. 6)
AND8345/D
Data from Table 2 and Table 3 can be used with Equation 6 to calculate various junction temperatures at assumed board
temperatures. Table 4 outlines the junction-to-board thermal analysis of a WDFN6 506AN package surface mounted on an FR4
board. Furthermore, Quick reference steady state matrices are located in the Appendix.
Table 4. Junction−to−Board Thermal Response
Steady State
Pulsed Time = 5 seconds
10% Duty Cycle
1 in sq. Pad
Min−pad Size
1 in sq. Pad
Cu area
1.127 in2 [2 oz]
30 mm2 [2 oz]
1.127 in2 [2 oz]
PD1 = PD2
1.50 W
0.71 W
1.50 W
TAMB
25.0°C
25.0°C
25.0°C
TBOARD (DC)
204.0°C
277.0°C
204.0°C
TBOARD (t)*
223.4°C
286.7°C
138.3°C
265.1°C
308.1°C
R(DC)EFF(BOARD)
59.7°C/W
177.5°C/W
59.7°C/W
R(t)EFF(BOARD)*
66.1°C/W
184.3°C/W
37.8°C/W
TJ (single pulse)
TJ (pulsed)
157.6°C
168.4°C
Summary
Figure 10 illustrates a steady state plot of the change in thermal resistance and max power dissipation that occurs with a
change in the amount of copper spread across a given area. Evaluating the plots at the minimum recommended pad size and
one−inch square pad size yields the following maximum values;
Table 5. Maximum Ratings from Figure 10
10% Duty Cycle
Cu area
Min−pad Size
30
mm2
[1 oz]
1 in sq. Pad
30
mm2
[2 oz]
1.127
in2
[1 oz]
1.127 in2 [2 oz]
Rq−J1A
279.1°C/W
239.9°C/W
132.7°C/W
108.2°C/W
Max Power
0.448 W
0.521 W
0.942 W
1.16 W
Figure 11 illustrates the packages change in effective
thermal resistance with respect to pulse time. The plot
reflects data sampled at a minimum recommended pad size
(2 oz. Cu). Under steady state conditions the plot yields
R(t)EFF = 199.38°C/W. Maintaining steady state conditions
and increasing the copper area to 1.0 square inch, 2 oz Cu,
will yield R(t)EFF = 79.99°C/W. These results show that this
package exhibits more efficient thermal characteristics than
the aforementioned SC−88 package. Although a SC−88
package carries the same footprint dimensions as a WDFN6
506AN, the minimum recommended pad size plot evaluated
under steady state conditions yields R(t)EFF = 328.0°C/W.
The decreased thermal resistance of a WDFN6 506AN
package is attributed to the exposed flags acting as drain
contacts and heat dissipation paths.
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AND8345/D
330
1.3
Power curve with PCB cu thk 2.0 oz
280
1.1
1
230
0.9
0.8
T_ambient 25°C
180
Max Power (W)
Power curve with PCB cu thk 1.0 oz
RqJA (°C/W)
1.2
0.7
Theta JA curve with PCB cu thk 1.0 oz
0.6
130
0.5
Theta JA curve with PCB cu thk 2.0 oz
0.4
80
0
100
200
300
400
500
600
700
800
COPPER HEAT SPREADER AREA (mm2)
Figure 10. Self Heating Thermal Characteristics as
a Function of Copper Area on the PCB
1000
100
@50% Duty Cycle
20%
10%
R(t)EFF (°C/W)
10
5%
2%
1%
1
0.1
Single Pulse
0.01
Psi LA(t)
0.001
0.000001 0.00001
0.0001
0.001
0.01
0.1
PULSE TIME (sec)
1
Figure 11. Thermal Response Minimum Pad Size
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10
100
1000
AND8345/D
REFERENCES
1. R.P. Stout, D.T. Billings, “How to Extend a
Thermal−RC−Network Model (Derived From
Experimental Data) to Respond to an Arbitrarily
Fast Input,” On Semiconductor, 2006.
2. R.P. Stout, “Thermal RC Ladder Networks;
Packaging Technology Development,”
On Semiconductor, 2006.
3. R.P. Stout, “General Thermal Transient RC
Networks,” On Semiconductor, 2006.
APPENDIX
Steady State Junction−to−Ambient Quick Reference
Matrix (2 oz. Cu), 10% DC
NJ Nj
T J1
T J2
Steady State Junction−to−Board Quick Reference
Matrix (2 oz. Cu), 10% DC.
Min Pad Size
ƫNJ0.71
0.71Nj ) T
ƪ
239.94 158.82
+ 158.82 239.94
NJ Nj
T J1
T J2
NJ Nj
51.85
1.5
ƪ108.21
51.85 108.21ƫNJ1.5Nj ) T
T J1
T J2
Junction−to−Ambient Theta(t) Matrix Equations
ȍ Y(tn)J−A
n+1
ȍ R(tn)q−J1A
n+1
NJ Nj ƪ
T J1
T J2
+
One−inch square Pad
ƫNJ1.5
1.5Nj ) T
ƪ
80.4 38.91
+ 38.91 80.4
BOARD
m
[1 * exp(−t pulseńt n)]
YȀ QXQY +
(eq. 7)
m
RȀ q−J1A +
BOARD
Junction−to−Board Theta(t) Matrix Equations
m
YȀ QXQY +
209.7 145.24
+ 145.24 209.7
NJ Nj
AMB
ƫNJ0.71
0.71Nj ) T
ƪ
T J1
T J2
AMB
One−inch Square Pad
+
Min Pad Size
ȍ Y(tn)J−A
n+1
[1 * exp(−t pulseńt n)]
(eq. 10)
m
[1 * exp(−t pulseńt n)]
ƫNJ Nj
RȀ q−J1A YȀ Q1Q2
YȀ Q2Q1 RȀ q−J2A
P D1
P D2
) T AMB
RȀ q−J1A +
(eq. 8)
ȍ Y(tn)F2−A
n+1
NJ Nj ƪ
T J1
T J2
(eq. 9)
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+
[1 * exp(−t pulseńt n)]
ƫNJ Nj
RȀ q−J1A YȀ Q1Q2
YȀ Q2Q1 RȀ q−J2A
P D1
P D2
(eq. 11)
) T BOARD (eq. 12)
AND8345/D
PACKAGE DIMENSIONS
WDFN6 2x2
CASE 506AN−01
ISSUE C
D
NOTES:
1. DIMENSIONING AND TOLERANCING PER
ASME Y14.5M, 1994.
2. CONTROLLING DIMENSION: MILLIMETERS.
3. DIMENSION b APPLIES TO PLATED
TERMINAL AND IS MEASURED BETWEEN
0.15 AND 0.20mm FROM TERMINAL.
4. COPLANARITY APPLIES TO THE EXPOSED
PAD AS WELL AS THE TERMINALS.
A
B
ÍÍÍ
ÍÍÍ
ÍÍÍ
E
PIN ONE
REFERENCE
DIM
A
A1
A3
b
D
D2
E
E2
e
K
L
J
0.10 C
2X
2X
0.10 C
A3
0.10 C
MILLIMETERS
MIN
MAX
0.70
0.80
0.00
0.05
0.20 REF
0.25
0.35
2.00 BSC
0.57
0.77
2.00 BSC
0.90
1.10
0.65 BSC
0.25 REF
0.30
0.20
0.15 REF
A
6X
0.08 C
A1
C
D2
D2
6X
e
L
1
SEATING
PLANE
SOLDERMASK DEFINED
MOUNTING FOOTPRINT
4X
3
2.30
6X
0.43
2X E2
6X
0.35
1
6X
K
6
6X
4
J
BOTTOM VIEW
b
0.65
PITCH
6X
0.10 C A
0.05 C
B
NOTE 3
0.25
2X
0.72
1.05
DIMENSIONS: MILLIMETERS
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AND8345/D