NCS5650 2 Amp PLC Line Driver The NCS5650 is a high efficiency, Class A/B, low distortion power line driver. Its design is optimized to accept a signal from a Power Line Carrier modem. The output stage is designed to drive up to 2 A peak into an isolation transformer or simple coil coupling to the mains. At output current of 1.5 A, the output voltage is guaranteed to swing within 1 V or less of either rail giving the user improved SNR. Power supply options are single−sided 6 V to 12 V and dual balanced $3.0 V to $6.0 V. The input stage contains an operational amplifier which can be configured as a unity gain follower buffer or used to provide the first stage of a 4−pole low pass filter. In addition the NCS5650 offers a current limit programmable with a single resistor, R−Limit, together with a current limit flag. The device provides two independent thermal flags with hysteresis: a thermal warning flag to let the user know the internal junction temperature has reached a user programmable thermal warning threshold and a thermal error flag that indicates the internal junction temperature has exceeded 150°C. In shutdown mode the NCS5650 output goes into a high−impedance state. The NCS5650 comes in a 20 lead QFN package (4x4x1mm) with an exposed thermal pad for enhanced thermal reliability. Features • • • • • • • • • • Rail−to−Rail Drop of Only $1 V with Iout = 1.5 A VCC: Single−Sided (6 V to 12 V) or Dual−Balanced $6.0 V Flexible 4th−Order Filtering Current−Limit Set with One Resistor Diagnostic Flags Level Shifted to V_c to Simplify Interface with External MCU ♦ Thermal Warning Flag with Flexible Threshold Setting ♦ Thermal Error flag and Shutdown ♦ Overcurrent Flag Enable/Shutdown Control Extended Junction Temperature Range: −40°C to +125°C Small Package: 20−pin 4x4x1mm QFN with Exposed Thermal Pad Optimized for Operation in the Cenelec A to D Frequency Band This is a Pb−Free Device http://onsemi.com MARKING DIAGRAM 20 1 1 20 QFN20 CASE 485E NCS 5650 ALYWG G A = Assembly Location L = Wafer Lot Y = Year W = Work Week G = Pb−Free Package (*Note: Microdot may be in either location) ORDERING INFORMATION Device NCS5650MNTXG Package Shipping QFN20 3000 / Tape & Reel (Pb−Free) †For information on tape and reel specifications, including part or orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. Typical Applications • Power Line Communication Driver in AMM and AMR Metering Systems • Valve, Actuator, and Motor Driver • Audio © Semiconductor Components Industries, LLC, 2011 September, 2011 − Rev. 1 1 Publication Order Number: NCS5650/D NCS5650 Exposed Pad 20 19 18 17 16 1 15 2 14 3 13 NCS5650 4 12 5 11 6 7 8 9 10 (Top View) NOTE: The Exposed Pad (EP) on package bottom must be attached to a heat−sinking conduit. The Exposed Pad must be electrically connected to VEE. Figure 1. Pin Connections AIN+ + AOUT AIN− − VC EN To Amplifiers Status Flags Enable Temp Warn TWARN VWARN Volt Warn Therm SHDN TSHDN VCOM Bias ILIMIT ILIM EN BIN− GNDC − BOUT BIN+ + EN + − RLIM VCC VEE FLAG Figure 2. NCS5650 Block Diagram http://onsemi.com 2 NCS5650 PIN DESCRIPTION Pin# Symbol 1 Enable Pin Function 2 Vcom Virtual Common at (VCC − VEE)/2; not to be used as a reference. (See Note 1 Below) 3 AIN+ Positive (+) Input of Op Amp A 4 AIN− Negative (−) Input of Op Amp A 5 Amp A Out 6 VCC Positive supply for amplifiers 7 VCC Positive supply for amplifiers 8 Amp B Out Output of Op Amp B 9 Amp B Out Output of Op Amp B 10 VEE Negative supply for amplifiers 11 VEE Negative supply for amplifiers 12 BIN− Negative (−) Input of Op Amp B 13 BIN+ Positive (+) Input of Op Amp B 14 V−Warn Thermal Warming Temp is set by a voltage determined by the ratio of two resistors (see Figure 8). 15 R−Limit Output B Current Limit Set Resistor (R−Limit) to Pin 10, VEE + 1.92 V 16 ILIM flag Current Limit Flag (High indicates Output Current w limit set by R−Limit) 17 TSD flag Thermal Shutdown Flag (High indicates Junction Temperature w 150°C) 18 TW flag Thermal Warning Flag (High indicates Junction Temperature w threshold set by V−Warn) 19 Vc Digital supply for logic flag thresholds 20 GNDc Digital ground for logic flag thresholds 21 Exposed Pad Enable/ Shutdown Input (Low = Enable) Output of Op Amp A The exposed pad should be connected to the lowest voltage potential in the circuit. 1. The principal purpose of pin 2 is to facilitate the implementation of the 4th−order lowpass filter when operating on single−sided supply by providing a virtual common at mid−supply. When operating on dual balanced supplies, Pin 2 must be left floating and the external common of the dual supplies should be used for the filter implementation. MAXIMUM RATINGS Symbol VS VICR Rating Supply Voltage (VCC to VEE) Input Common Mode Voltage Range TJ Maximum Junction Temperature (Operating Range −40°C to 125°C) Tstg Storage Temperature Mounting Temperature (Infrared or Convection − 30 sec) Value Unit 13.2 V (VEE − 0.3 V, VCC + 0.3 V) < Vs V 160 °C −65 to 165 °C 260 MSL Moisture Sensitivity Level JA Thermal Resistance 20−Pin QFN with Exposed Thermal Pad (With exposed thermal pad soldered to 9 in2 of 2 oz Cu PCB area (62 mil thick board) using 14 vias each with an 18 mil diameter and 1.5 mils Cu walls. See Application Information.) Level 1 33 °C/W Logic control pins 5.5 V Enable, RLIMIT, ILIM, TSD, TW, Vc Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. http://onsemi.com 3 NCS5650 ELECTRICAL CHARACTERISTICS VS = 12 V All limits apply over the temperature range, TJ = –40°C to +125°C, unless otherwise noted. Total supply VS = VCC − VEE. NCS5650 Parameter Symbol Condition Min Typ Max Units INPUT OPERATIONAL AMPLIFIER (Op Amp A) Offset Voltage Input Offset Voltage Offset vs Power Supply VOS VCC = +12 V, VEE = 0 V ±3 ±10 mV PSRR VCC = +6 V, VEE = −6 V 25 150 uV/V f = 1 kHz, VIN = GND, BW = 131 kHz 250 Input Bias Current (Note 2) IB Input Voltage Noise Density en nA nV/√Hz Input Voltage Range Common−Mode Voltage Range VCM Common−Mode Rejection Ratio CMRR VEE − 0.1 VEE − 0.1 v VCM v VCC − 3 70 VCC − 3 V 85 dB 0.2 | 1.5 G | pF 0.2 | 3 G | pF 100 dB 80 MHz 1.5 MHz 60 V/s G = +1, RL = 500 , VO = 8 VPP, f = 1 kHz, Cin = 220 F, Cout = 330 F 0.015 % G = +1, RL = 50 , VO = 8 VPP, f = 100 kHz, Cin = 220 F, Cout = 330 F 0.023 Input Impedance Differential Common−Mode Open−Loop Gain (Note 2) RL = 500 80 Frequency Response Gain Bandwidth Product GBW Full Power Bandwidth (Note 2) Slew Rate G = +5, Vout = 11 VPP 200 SR Total Harmonic Distortion + Noise THD+N Output Voltage Output Swing from Rail VCC = +12 V, VEE = 0 V From Positive Rail VOH RL = 500 VCC From Negative Rail VOL RL = 500 VCC Short−Circuit Current ISC Output Impedance Z0 Capacitive Load Drive Closed Loop G = +4, f = 100 kHz CLOAD 0.3 1 0.3 1 V V 280 mA 0.25 100 pF OUTPUT OPERATIONAL AMPLIFIER (Op Amp B) Offset Voltage Input Offset Voltage Offset vs Power Supply VOS VCC = +12 V, VEE = 0 V ±3 ± 10 mV PSRR VCC = +12 V, VEE = 0 V 25 150 V/V 1 nA Input Bias Current (Note 2) IB Input Voltage Noise Density en f = 1 kHz, VIN = GND, BW = 131 kHz 125 nV/√Hz Input Voltage Range Common−Mode Voltage Range VCM Common−Mode Rejection Ratio CMRR VEE − 0.1 VEE − 0.1 v VCM v VCC − 3 2. Guaranteed by characterization or design. 3. Formula accuracy requires a resistor with $1% tolerance. http://onsemi.com 4 70 VCC − 3 85 V dB NCS5650 ELECTRICAL CHARACTERISTICS VS = 12 V All limits apply over the temperature range, TJ = –40°C to +125°C, unless otherwise noted. Total supply VS = VCC − VEE. NCS5650 Parameter Symbol Condition Min Typ Max Units OUTPUT OPERATIONAL AMPLIFIER (Op Amp B) Input Impedance Differential 0.2 | 11 G | pF Common−Mode 0.2 | 22 G | pF 100 dB 60 MHz Open−Loop Gain (Note 2) RL = 5 80 Frequency Response Gain Bandwidth Product GBW Full Power Bandwidth (Note 2) Slew Rate G = +2, Vout = 11 VPP 200 400 kHz 70 V/s G = +1, RL = 50 , VO = 8 VPP, f = 1 kHz 0.015 % G = +1, RL = 50 , VO = 8 VPP, f = 100 kHz 0.067 SR Total Harmonic Distortion + Noise THD+N Output Voltage Output Swing from Rail VCC = +12 V, VEE = 0 V From Positive Rail VOH Iout = 1.5 A to Mid−Supply 0.7 1 V From Negative Rail VOL Iout = 1.5 A to Mid−Supply 0.4 1 V Voltage Output Swing from Rail VCC = +6 V, VEE = −6 V From Positive Rail VOH Iout = 1.5 A to GND 0.7 1 V Negative Rail VOL Iout = 1.5 A to GND 0.4 1 V Z0 Closed Loop G = +1, f = 100 kHz Output Impedance Enabled Mode Shutdown Mode Capacitive Load Drive CLOAD 0.065 12 M 500 nF +160 °C BOTH AMPLIFIERS COMBINED Junction Temperature TJ At Shutdown (Note 2) +150 +135 °C Thermal Warning Tolerance Twarning is determined by the ratio of two resistors (see Figure 8) (Note 3) ±10 °C Current Limit Tolerance I−Limit is determined by a single resistor (see Figure 5 text) (Note 3) ±50 mA Single−Supply Operation (VEE Tied to System Common) 6 to 12 Dual Balanced−Supply operation ±3.0 to ±6.0 At Recovery from Shutdown Power Supply Operating Voltage Range Quiescent Current Enabled Mode Shutdown Mode VCOM VS IQ VCC = +6 V, VEE = −6 V VCC = 12 V, VEE = 0 V Internal resistor divider. Bypass purposes only. 2. Guaranteed by characterization or design. 3. Formula accuracy requires a resistor with $1% tolerance. http://onsemi.com 5 5.8 13.2 V 20 120 40 150 mA A 6.0 6.2 V NCS5650 ELECTRICAL CHARACTERISTICS VS = 12 V All limits apply over the temperature range, TJ = –40°C to +125°C, unless otherwise noted. Total supply VS = VCC − VEE. NCS5650 Symbol Condition Min Logic/flag Supply Range V_c Logic/flag supply for operation with external MCU 3.0 Reference Point for GND_c Vgc With Single−Sided Power Supply VEE (Pins 10 and 11) Connected to System Common With Dual−Balanced Power Supply Common of Dual Supply Connected to System Common Parameter Typ Max Units 5.5 V LOGIC INPUT/OUTPUT Shutdown Input Mode Output Enabled Ve/s LOW E/S Pin Open or Forced LOW Vgc − 0.4 Vgc + 0.8 V Output Shutdown Ve/s HIGH E/S Pin Forced HIGH Vgc +2 V_c V Output Enabled Ie/s LOW E/S Pin LOW 0.1 A Output Shutdown Ie/s HIGH E/S Pin HIGH 10 A Output Shutdown Time 60 ns Output Enable Time (Note 2) 5 10 s All Flag Outputs HIGH State V Vgc +2 LOW State Vgc + 0.8 2. Guaranteed by characterization or design. 3. Formula accuracy requires a resistor with $1% tolerance. http://onsemi.com 6 V NCS5650 APPLICATIONS INFORMATION Exposed Thermal Pad Bypassing The NCS5650 is capable of delivering 1.5 A, into a reactive load. Output signal swing should be kept as high as possible to minimize internal heat generation to keep the internal junction temperature as low as possible. The NCS5650 can swing to within 1 V of either rail without adding distortion. An exposed thermal pad is provided on the bottom of the device to facilitate heat dissipation. Application Note AND8402/D provides considerable details for optimizing the soldering down of the exposed pad. A very good example of the exposed pad implementation is provided in the layout information included with the NCS5650 Demo Board. The demo board implements 14 vias, each with an 18 mil diameter and 1.5 mils Copper walls. Optimal stability and noise rejection will be implemented with power−supply bypassing placed as physically close to the device as possible. A parallel combination of 10 F and 0.01 F is recommended (ceramic and tantalum, respectively) for each sensitive point. For either single−supply operation or split supply operation, bypass should be placed directly across VCC to VEE. In addition add bypass from VC to GNDc. Reference Figure 4. VCOM VCC 2 6 − 7 Multi−Feedback Filter (MFB) VO CENELEC EN 50065−1 is a European standard for signaling on low−voltage electrical installations in the frequency range 3 kHz to 148. 5 kHz. More specifically Part 1 of that specification deals with frequency bands and electromagnetic disturbances introduced into the electrical mains. A practical solution to meet this requirement is to place a 4th−order filter between the output of the modem and the isolation transformer connected to the mains. In this datasheet a MFB filter topology is proposed to help meet the requirements of the CENELEC standard. Four (4) pole filters require two op amps for implementation. The NCS5650 has an input pre−amplifier and an output power amplifier. Therefore only passive components (R’s and C’s) need to be added. In addition the NCS5650 has a mid−supply virtual common at pin 2 (Vcom) to facilitate implementation of the filter topology when powered from a single−sided power supply. Figure 3 below shows the frequency response for each stage and the overall filter. + 10 VC VEE Figure 4. Current Limit (R−Limit) The 2 A output current of the NCS5650 can be programmed by the simple addition of a resistor (RLimit) from pin 15 to the lowest potential in the circuit: VEE for balanced supplies, and GND for single supplies (see Figure 5). If the load current tries to exceed the set current limit, the ILIM flag will go logic High signaling the user to take any necessary action. When the current output recovers, the ILIM flag will return to logic Low. The curve in Figure 5 is tolerance typically to ±50 mA. Unlike traditional power amplifiers the NCS5650 current limits functions both when sourcing and sinking current. To calculate the resistance required to program a desired current limit the following equation can be used: 16 14 AMP OUT (dbV) 12 10 Total Gain AmpA Gain I LIM + 1.215 R CL 8 6 4 19 11 AmpB Gain − 2 VO 0 −2 0.1 8197 + 1 10 FREQUENCY (kHz) 100 15 11 1000 Figure 3. Amplifier Voltage vs. Frequency VEE Figure 5. http://onsemi.com 7 NCS5650 Figure 6 graphically illustrates the required resistance in ohms to program the current limit. VCC R9 20 − 14 RLimit (k) 15 VO + R10 10 VEE Figure 7. 5 3 0 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2.75 2 2.5 CURRENT LIMITS (A) Figure 6. VTW 2.25 Thermal Shutdown and Thermal Warning Flag 2 1.75 In the event load conditions cause internal over−heating the amplifier will go into shutdown to prevent damage. Under these conditions pin 17 the TSD flag (Thermal Shut Down) will go logic High. Thermal shutdown takes place at an internal junction temperature of approximately 160°C; the amplifier will recover to the Enabled mode when the junction temperature cools back down to approximately 135°C. The user has the option to avoid entering into the TSD mode by monitoring the junction temperature via the Thermal Warning feature. Figure 8 shows how the user can select any junction temperature (Twarn) in the range 105°C to 145°C by applying the appropriate voltage to pin 14. A simple way to implement this feature is by setting the ratio of a voltage divider between VCC (pins 6,7) and VEE (the negative supply, pin 10 or 11). The voltage ratio required to program the thermal warning of the NCS5650 can be calculated using the following equation: VTW = 6.665 x 10−3 (TJ) + 1.72 Figure 8 illustrates the linearity of the internal junction temperature to the required voltage on pin 14 (Twarn). 1.5 1.25 1 −40 −20 0 20 40 60 TJ (°C) 80 100 120 140 Figure 8. Virtual Common (Vcom) The principal purpose of Vcom is to provide a convenient virtual common for implementing the 4th−order CENELEC filter when operating on single−sided power supply. When operating on balanced split supplies it is recommended to use the power supply common for the filter implementation and to leave Vcom floating. Digital Power Supply GND−Reference and Translators In many mixed signal applications analog GND and digital GND are not always at the same potential. To minimize GND loop issues, the NCS5650 has a separate GND pin (pin 20) which should be used to reference the digital supply and the warning flags (pins 16, 17, and 18). In most applications this would be the same GND reference used for the PLC modem. Please note that at some point in the application digital GND and analog GND must be tied together. http://onsemi.com 8 NCS5650 PACKAGE DIMENSIONS QFN20, 4x4, 0.5P CASE 485E−01 ISSUE B A B D PIN ONE REFERENCE 2X 0.15 C ÉÉÉ ÉÉÉ ÉÉÉ A3 ÇÇ ÉÉ EXPOSED Cu E NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMENSION b APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.15 AND 0.30 MM FROM THE TERMINAL TIP. 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. MOLD CMPD A1 DETAIL B ÉÉ ÇÇ ÇÇ DIM A A1 A3 b D D2 E E2 e K L L1 OPTIONAL CONSTRUCTIONS 2X 0.15 C L L TOP VIEW (A3) DETAIL B L1 A 0.10 C DETAIL A OPTIONAL CONSTRUCTIONS 0.08 C A1 SIDE VIEW C SEATING PLANE SOLDERING FOOTPRINT* 4.30 0.10 C A B D2 DETAIL A 20X 20X 0.58 L 6 MILLIMETERS MIN MAX 0.80 1.00 --0.05 0.20 REF 0.20 0.30 4.00 BSC 2.60 2.90 4.00 BSC 2.60 2.90 0.50 BSC 0.20 REF 0.35 0.45 0.00 0.15 2.88 0.10 C A B 11 1 E2 1 K 2.88 4.30 20 e 20X b 0.10 C A B 0.05 C PKG OUTLINE NOTE 3 BOTTOM VIEW 20X 0.35 0.50 PITCH DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. 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