New Product Digital Counter H7CZ Easy to Use and Easy to Read. Basic Features • Character height of 10 mm for better readability. • Operation is simplified by the Up Key for each digit. Safety and Reliability • Power supply circuit and input circuits are isolated inside the Counter. • Set value limit function prevents unexpected operation of output devices caused by setting mistakes. • Output counter function helps in managing the service life of the Counter or the load. Other Features • Waterproof, dust-proof structure (UL508 Type 4X and IP66). • Key protection. Refer to Safety Precautions on page 17. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Features Set Value Limit Basic Features You can set an upper limit for the set value to prevent unexpected operation of output devices caused by setting mistakes. Better Readability Character Height of 10 mm with a Wide Viewing Angle. Easy to read from the top, bottom, and sides. 10 mm (actual size) Clear Confirmation Setting the upper limit of the set value enables worry-free operation. The Easiest Operation Operation is simplified by the Up Key for each digit. For 1,000 pieces No overflow Output Counter Safety and Reliability Isolated Power Supply and Input Circuits Power supply circuit and input circuits are isolated inside the Counter. Previous non-isolated counters had wiring restrictions and could be damaged if wired incorrectly. The H7CZ removes these worries. The output counter counts the number of times the output turns ON (alarms can be displayed and the count can be monitored in increments of 1,000 operations). This counter is useful in managing the service life of the Counter or the load. Other Features Waterproof, Dust-proof Structure (UL508 Type 4X and IP66) Worry-free application is possible in locations subject to water. Note: When the Y92S-29 Waterproof Packing is used. Key Protection Select from any of seven protection patterns. Use the best one for the application. 1 H7CZ Model Number Structure Model Number Legend H7CZ-L@@ 1 2 1. External connections 2. Supply voltage Symbol Meaning Symbol Meaning 8 8-pin socket None 100 to 240 VAC at 50/60 Hz D1 12 to 24 VDC/24 VAC at 50/60 Hz Ordering Information List of Models Type H7CZ Configuration External connections Settings Display digits 8-pin socket 1-stage 6 digits Power supply voltage Outputs 100 to 240 VAC • 1-stage preset counter Model H7CZ-L8 Contact output (SPDT) 12 to 24 VDC/24 VAC H7CZ-L8D1 Note: The functions that are provided depend on the model. Check detailed specifications before ordering. Accessories (Order Separately) Soft Cover Model Page Y92A-48F1 9 Hard Cover Model Page Y92A-48 9 Flush Mounting Adapter Model Page Y92F-30 9 Waterproof Packing Model Page Y92S-29 9 Connection Sockets Model Type Remarks P2CF-08 Front-connecting Socket --- P2CF-08-E Front-connecting Socket (Finger-safe Type) Round crimp terminals cannot be used on Finger-safe Sockets. Use forked crimp terminals. P3G-08 Back-connecting Sockets A Y92A-48G Terminal Cover can be used with the Socket to create a finger-safe construction. Terminal Covers for P3G-08 Back-connecting Socket 2 Model Page Y92A-48G 10 Page 10 H7CZ H7CZ Multifunction Preset Counter Specifications Ratings Item Models Configuration Ratings H7CZ-L8 H7CZ-L8D1 1-stage preset counter Power supply voltage *1 100 to 240 VAC, 50/60 Hz Operating voltage fluctuation range 85% to 110% of rated supply voltage (12 to 24 VDC: 90% to 110%) Power consumption Approx. 9.4 VA at 100 to 240 VAC, Approx. 7.2 VA/4.7 W at 24 VAC/12 to 24 VDC 24 VAC, 50/60 Hz or 12 to 24 VDC Mounting method Flush mounting or surface mounting External connections 8-pin socket Degree of protection IEC IP66, UL508 Type 4X (indoors) for panel surface only and only when Y92S-29 Waterproof Packing is used. Input signals Counter Count, Reset Maximum counting speed 30 Hz or 10 kHz (switchable) (ON/OFF ratio 1:1) Input mode Increment, Decrement Output mode N, F, C, R, K-1, P, Q, and A. One-shot output time 0.01 to 99.99 s Reset system External (minimum reset signal width: 1 ms or 20 ms, selectable), Manual, and Automatic reset (internal according to C, R, P, and Q mode operation) Prescaling function Yes (0.001 to 99.999) Decimal point adjustment Yes (rightmost 3 digits) Sensor waiting time 290 ms max. (Control output is turned OFF and no input is accepted during sensor waiting time.) Input method No-voltage inputs: ON impedance: 1 kΩ max. (Leakage current: 12 mA at 0 Ω) ON residual voltage: 3 V max. OFF impedance: 100 kΩ min. Control output 3 A at 250 VAC/30 VDC, resistive load (cosφ=1), Minimum applied load: 10 mA at 5 VDC (failure level: P, reference value) Display *2 LCD Character height Count value: 10 mm Set value: 6 mm Digits 6 digits −99999 to 999999 (−5 digits to +6 digits) Memory backup EEPROM (overwrites: 100,000 times min.) that can store data for 10 years min. Operating temperature range −10 to 55°C (−10 to 50°C if Counters are mounted side by side) (with no icing or condensation) Storage temperature range −25 to 70°C (with no icing or condensation) Operating humidity range 25% to 85% Front panel color Light gray (5Y7/1) *1. Do not use the output from an inverter as the power supply.The ripple must be 20% maximum for DC power. *2. The display is lit only when the power is ON. Nothing is displayed when power is OFF. 3 H7CZ Insulation resistance 100 MΩ min. (at 500 VDC) between current-carrying terminals and exposed noncurrent-carrying metal parts, and between non-continuous contacts Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between current-carrying metal parts and non-currentcarrying metal parts 2,000 VAC, 50/60 Hz for 1 min between power supply and input circuit (1,000 VAC for 24 VAC/12 to 24 VDC) 1,000 VAC, 50/60 Hz for 1 min between control output, power supply, and input circuit (2,000 VAC) 1,000 VAC, 50/60 Hz for 1 min between non-continuous contacts 3.0 kV between power terminals (1.0 kV for models with 24 VAC/12 to 24 VDC) Impulse withstand voltage 4.5 kV between current-carrying terminals and exposed non-current-carrying metal parts (1.5 kV for models with 24 VAC/12 to 24 VDC) Noise immunity ±1.5 kV between power terminals ±600 V between input terminals Square-wave noise by noise simulator (pulse width: 100 ns/1 μs, 1-ns rise) Static immunity Malfunction: 8 kV Destruction: 15 kV Vibration resistance 10 to 55 Hz with 0.75-mm single amplitude each in three directions for 2 h each Malfunction 10 to 55 Hz with 0.35-mm single amplitude each in three directions for 10 min each Shock resistance Destruction 300 m/s2 each in three directions 700 500 300 30 VDC (cosφ=1) 250 VAC (cosφ=1) 70 50 0 1 2 100 m/s each in three directions Weight Approx. 100 g (Counter only) * Refer to the Life-test Curve. Applicable Standards cULus (or cURus): UL508/CSA C22.2 No. 14 *1 EN 61010-1 (IEC 61010-1): Pollution degree 2/overvoltage category II B300 PILOT DUTY 1/4 HP 120 VAC, 1/3 HP, 240 VAC, 3 A resistive load VDE0106/P100 (finger protection) EN61326-1 *2 EN 55011 Group 1 class A EN 55011 Group 1 class A EN61326-1 *2 EN 61000-4-2: 4 kV contact discharge; 8 kV air discharge Immunity RF-interference: EN 61000-4-3: 10 V/m (Amplitude-modulated, 80 MHz to 1 GHz); 10 V/m (Pulse-modulated, 900 MHz ±5 MHz) Immunity Conducted Disturbance: EN 61000-4-6: 10 V (0.15 to 80 MHz) Immunity Burst: EN 61000-4-4: 2 kV power-line; 1 kV I/O signal-line Immunity Surge: EN 61000-4-5: 1 kV line to lines (power and output lines); 2 kV line to ground (power and output lines) Immunity Voltage Dip/Interruption: EN 61000-4-11: 0.5 cycle, 100% (rated voltage) (EMI) Emission Enclosure: Emission AC mains: (EMS) Immunity ESD: 1,000 700 500 300 30 VDC (L/R=7 ms) 100 250 VAC (cosφ=1) 70 50 0 1 Reset • Resets present value and outputs.*2 • Counting cannot be performed during reset input. • Reset indicator is lit while reset input is ON. Outputs OUT Outputs signals according to the specified output mode when a set value is reached. *1. For information on operation of I/O functions, refer to page 14 and page 15. *2. In elapsed time mode, the present value returns to 0; in remaining time mode, the present value returns to the set value. • The following table shows the delay from when the reset signal is input until the output is turned OFF. (Reference values) 4 Minimum reset signal width Output delay time 1 ms 0.8 to 1.2 ms 20 ms 15 to 25 ms 3 4 A current of 0.15 A max. can be switched at 125 VDC (cosφ=1) and current of 0.1 A max. can be switched if L/R=7 ms. In both cases, a life of 100,000 operations can be expected. Using as a Counter *1 Inputs 2 Load current (A) I/O Functions • Reads counting signals. • Increment and decrement inputs accepted. 4 Inductive load *1. The following safety standards apply to H7CZ. cUL (Listing): Applicable when an OMRON P2CF(-E) Socket is used. cUR (Recognition): Applicable when any other socket is used. *2. Industrial electromagnetic environment (EN/IEC 61326-1 Table 2) Count 3 Load current (A) No. of operations ( ×103) Mechanical: 10,000,000 operations min. Electrical: 100,000 operations min. (3 A at 250 VAC, resistive load, ambient temperature condition: 23°C)* EMC 1,000 2 Life expectancy Approved safety standards Resistive load 100 Destruction Malfunction Life-test Curve (Reference Values) No. of operations ( ×103) Characteristics H7CZ Connections Block Diagram Input Circuits Count and Reset Input (Basic insulation) Power supply circuit Output circuit (Basic insulation) No-voltage Inputs (NPN Inputs) (Basic insulation) Display circuit Internal control circuit Input circuits +14V 1 kΩ Key switch circuit Internal circuit IN Terminal Arrangement Confirm that the power supply meets specifications before use. H7CZ-L8/L8D1 1-stage Contact Output Internal circuit Count Reset Contact Output 0V (−) (+) Input Connections The inputs of the H7CZ-L8@ are no-voltage (short-circuit or open) inputs. No-voltage Inputs (NPN Inputs) Open Collector Voltage Output PLC or sensor Contact Input DC Two-wire Sensor 3 4 Note: Operates with transistor ON. 1 3 4 Note: Operates with transistor ON. 1 3 4 Note: Operates with relay ON. 1 3 Count input Reset input 0 V for inputs Count input Reset input 0 V for inputs Count input Reset input 0 V for inputs Reset input 0 V for inputs 1 Count input Sensor 4 Note: Operates with transistor ON. No-voltage Input Signal Levels No-contact input Short-circuit level (transistor ON) • Residual voltage: 3 V max. • Impedance when ON: 1 kΩ max. (The leakage current is approx. 12 mA when the impedance is 0 Ω.) Open level (transistor OFF) • Impedance when OFF: 100 kΩ min. Contact input Applicable Two-wire Sensor • Leakage current: 1.5 mA max. • Switching capacity: 5 mA min. • Residual voltage: 3 VDC max. • Operating voltage: 10 VDC Use contacts which can adequately switch 5 mA at 10 V. Note: The DC voltage must be 30 VDC max. 5 H7CZ Nomenclature Display Section Operation Keys 4 1. Key Protect Indicator 6. Mode Key (Changes modes and setting items.) 1 2. Control Output Indicator 2 3 3. Reset Indicator 5 6 4. Present Value (Main Display) 8. Up Keys 1 to 6 8 7 (Character height: 10 mm) 7. Reset Key 5. Set value (Sub-display) 6th digit Switches 1st digit (Character height: 6 mm) 9. Key-protect Switch Character Size for Main Display ON (Enable) (Default setting) OFF (Disable) 9 Character Size for Sub-display 6 mm 10 mm Dimensions (Unit: mm) Counters H7CZ-L8/-L8D1 (Flush Mounting/Surface Mounting Models) 48 × 48 6 63.7 Panel Cutouts Panel cutouts are as shown below. (according to DIN43700). 14.2 60 min. 45+0.6 0 44.8×44.8 45+0.6 0 15 min. 60 min. Dimensions with Flush Mounting Adapter H7CZ-L8/-L8D1 (Adapter and Waterproof Packing Ordered Separately) Y92S-29 (order separately) Panel Y92F-30 (order separately) P3G-08 (order Waterproof Packing Flush Mounting Adapter separately) Back-connecting Socket 58 (51) 48 7.5 Note: 1. The mounting panel thickness should be 1 to 5 mm. 2. To allow easier operation, it is recommended that Adapters be mounted so that the gap between sides with hooks is at least 15 mm (i.e., with the panel cutouts separated by at least 60 mm). 3. It is possible to horizontally mount Timers side by side. Attach the Flush Mounting Adapters so that the surfaces without hooks are on the sides of the Timers. If they are mounted side-by-side, waterresistance will be lost. 84.8 n Units mounted side by side A A=(48n−2.5) +1 −0 With Y92A-48F1 attached. A={48n−2.5+(n−1)×4} +1 −0 With Y92A-48 attached. A=(51n−5.5) +1 −0 Dimensions with Front Connecting Socket * 92.3 H7CZ -L8@ 90 P2CF-08(-E) (order separately) Front Connecting Socket * These dimensions depend on the kind of DIN Track. (Reference value) 6 H7CZ Accessories (Order Separately) Note: Depending on the operating environment, the condition of resin products may deteriorate, and may shrink or become harder. Therefore, it is recommended that resin products are replaced regularly. Soft Cover Hard Cover Waterproof Packing Y92A-48F1 Y92A-48 Y92S-29 Protecting the Counter in Environments Subject to Oil The H7CZ's panel surface is water-resistive (conforming to IP@6, UL Type 4X) and so even if drops of water penetrate the gaps between the keys, there will be no adverse effect on internal circuits. If, however, there is a possibility of oil being present on the operator's hands, use the Soft Cover. The Soft Cover ensures protection equivalent to IP54F against oil. Do not, however, use the H7CZ in locations where it would come in direct contact with oil. Order this Waterproof Packing separately if it is required. The Waterproof Packing can be used to achieve IP66 protection. The Waterproof Packing will deteriorate, harden, and shrink depending on the application environment. To ensure maintaining the IP@6, UL Type 4X waterproof level, periodically replace the Waterproof Packing. The periodic replacement period will depend on the application environment. You must confirm the proper replacement period. Use 1 year or less as a guideline. If the Waterproof Packing is not replaced periodically, the waterproof level will not be maintained. It is not necessary to mount the Waterproof Packing if waterproof construction is not required. Flush Mounting Adapter Y92F-30 Order this Flush Mounting Adapter separately if it is required. 7 H7CZ Connection Sockets Front Connecting Socket Model Terminal arrangement and internal connections Dimensions P2CF-08 Mounting hole dimensions 20.3 max. 50 max. Two, 4.5-dia. holes 70 max. 35.4 4 6 Eight, M3.5 x 7.5 sems screws 5 4 3 Two, M4 or 4.5-dia. holes 7.8 3 P2CF-08-E (Finger Safe Terminal) 4.5 21.5 max. Two, 4.5-dia. holes 6 5 4 40±0.2 20.3 50 max. 40±0.2 19 7 1 2 (Top View) 3 3 8 P2CF-08-E 70 max. 1.3 35.4 10A250VAC RESISTIVE 7 8 1 2 4 7.8 Eight, M3.5 x 7.5 set screws 5 4.5 Note: Round crimp terminals cannot be used on Finger-safe Sockets. Use forked crimp terminals. Back-connecting Sockets Model Terminal arrangement and internal connections Dimensions P3G-08 27 dia. 3 4 5 6 2 1 8 7 45 (Bottom View) 4.9 45 17 Note: A Y92A-48G Terminal Cover can be used with the Socket to create a finger-safe construction. Terminal Covers for P3G-08 Back-connecting Socket Model Dimensions Y92A-48G Twelve, 6.4-dia. holes 34 Y92A-48G UP 47.7 × 47.7 48 × 48 P C 16.5 24.6 27.6 47.4 Note: The Terminal Cover can be used with a Back-mounting Socket (P3G-08) to create a finger-safe construction. 8 Note: The Socket can also be mounted to DIN track. H7CZ Optional Products for Track Mounting Mounting Track PFP-100N PFP-50N 7.3±0.15 4.5 35±0.3 15 25 10 25 1,000 (500)* 25 10 15 (5)* 25 1 * The values shown in parentheses are for the PFP-50N. Mounting Track PFP-100N2 27±0.15 16 4.5 35±0.3 27 15 25 10 25 1,000 25 25 1 15 1.5 10 End Plate PFP-M 10 29.2 24 6.2 M4 × 8 pan head screw 50 1.8 1 35.5 35.3 1.8 11.5 10 M4 spring washer Spacer 1.3 4.8 16 12 5 PFP-S 34.8 44.3 16.5 Note: Order Spacers in increments of 10. 9 H7CZ Operating Procedures Setting Procedure Guide Change to Function Setting Mode. Power ON For details on operations and display in run mode, refer to page 13. The display depends on the selected configuration. 3 s min. *1 Function setting mode Run mode 3 s min. *2 *1. If the mode is switched to the function setting mode during operation, operation will continue. *2. Changes made to settings in function setting mode are enabled for the first time when the mode is changed to run mode. Also, when settings are changed, the counter is reset (present value initialized and output turned OFF) on returning to run mode. The characters displayed in reverse video are the default settings. Input mode (CNTM) • Set the input mode using the U Key. down up (UP) Output mode (OUTM) • Set the output mode using the U Key. n (N) Output time (OTIM) (DOWN) f c (F) (C) r (R) k-1 (K-1) p (P) q (Q) a (A) • Set each digit using the individual U Key. 0.01 0.50 99.99 (0.01 s) (0.50 s) (99.99 s) Note: Displayed only when the output mode is C, R, K-1, P, Q, or A. Function Setting Mode Counting speed (CNTS) • Set the counting speed using the U Key. 30hz (30 Hz) Reset input signal width (IFLT) Decimal point position (DP) (5 kHz) * * The display shows 5 kHz, but the maximum counting speed is 10 kHz. • Set the Reset input signal width using the U Key. 20ms 1ms (20 ms) (1 ms) • Set the decimal point position using the U Key. (No decimal point) Prescale value (PSCL) From next page 10 To next page (One digit after decimal point) (Two digits after decimal point) • Set each digit using the individual U Key. 0.001 1.000 99.999 (0.001) (1.000) (99.999) (Three digits after decimal point) H7CZ To previous From previous page page Function Setting Mode Set value upper limit (SL-H) Key protect level (KYPT) • Set each digit using the individual U Key. 1 999999 ( 1) (999999) • Set the key protect level using the U Key. kp-1 kp-2 kp-3 kp-4 kp-5 kp-6 kp-7 (KP-1) (KP-2) (KP-3) (KP-4) (KP-5) (KP-6) (KP-7) *3 Output ON count alarm set value/monitor value *3. Set each digit using the individual U Key. Output ON count alarm set value Output ON count monitor value 0 9999 (0 × 1000 times) (9999 × 1000 times) Note: The monitor value is only displayed. It cannot be set. 11 H7CZ Explanation of Functions Set Value Upper Limit (sl-h) Input Mode (cntm) Set increment mode (UP) or decrement mode (DOWN) as the input mode. Output Mode (outm) Set the way that control output for the present value is output. The possible settings are N, F, C, R, K-1, P, Q, and A. One-shot Output Time (otim) Set the one-shot output time (0.01 to 99.99 s) for control output. One-shot output can be used only when C, R, K-1, P, Q, or A is selected as the output mode. Counting Speed (cnts) Set the maximum counting speed (30 Hz/5 kHz) for count inputs. Reset Input Signal Width (iflt) Set the reset input signal width (20 ms/1 ms) for reset inputs. If contacts are used for the input signal, set the input signal width to 20 ms. Processing to eliminate chattering is performed for this setting. Decimal Point Position (dp) Decide the decimal point position for the present value. Prescale Value (pscl) Pulses input to the counter are converted according to the specified prescale value. (Setting range: 0.001 to 99.999 for 6-digit models.) Example: To display the feed distance for systems that output 25 pulses for a feed length of 0.5 m in the form @@.@@ m: 1. Set the decimal point position to 2 decimal places. 2. Set the prescale value to 0.02 (0.5 ÷ 25). 0.5 m 25 pulses Encoder • Observe the following points when setting a prescale value. Set the set value to a value less than {Maximum countable value − Prescale value}. Example: If the prescale value is 1.25 and the counting range is 0.000 to 999.999, set the set value to a value less than 998.749 (= 999.999 − 1.25). If the set value is set to a value greater than this, output will not turn ON. • Output will turn ON, however, if a present value overflow occurs (FFFFFF). Note: If the prescale value setting is incorrect, a counting error will occur. Check that the settings are correct before using this function. 12 Set the upper limit for the set value when it is set in run mode. The setting can be made from 1 to 999999 for 6-digit models. Key Protect Level (kypt) Set the key protect level. Refer to Key Protect Level on page 16. Output ON Count Alarm Set Value (on-a) Set the alarm value for the output ON count. The limit can be set to between 0 × 1000 (0 times) and 9999 × 1000 (9,999,000 times). Only the underlined values are set. The alarm will be disabled if 0 is set. If the total ON count of the output exceeds the alarm set value, e3 will be displayed on the Timer to indicate that the output ON count alarm value was exceeded. Refer to Self-diagnostic Function on page 16 for information on the e3 display. Output ON Count Monitor Value (on-c) The monitor value is only displayed. It cannot be set. The output ON count will be 1,000 times the displayed value. H7CZ Operation in Run Mode • Set values for each digit as required using the U Key. Present value Set value • Present Value Shows the present count value. • Set Values Set the set values. When the present value reaches the set value, a signal is output according to the specified output mode. Input Modes and Present Value I/O Functions for Counter Operation UP (Increment) Mode DOWN (Decrement) Mode H H Count input Count input L L n n−1 4 3 Present value n−2 Present value n−3 n−4 2 1 0 0 0 * Counting starts when the count input is turned ON after turning ON the power. Note: 1. The meaning of the H and L symbols in the tables is explained below. Symbol Input method No-voltage input (NPN input) H Short-circuit L Open 13 H7CZ Input/Output Mode Settings (The one-shot output time can be set in the range 0.01 to 99.99s.) Self-holding One-shot output Input mode UP DOWN Operation after count completion Reset 999999 Set value N The outputs and present value display are held until reset is input. 0 OUT Reset 999999 Set value F 0 The present value display continues to increase/decrease. The outputs are held until reset is input. OUT Reset 999999 Output mode setting Set value C 0 OUT As soon as the count reaches SV, the present value display returns to the reset start status. The present value display does not show the present value upon countup. The outputs repeat oneshot operation. Reset 999999 Set value R 0 The present value display returns to the reset start status after the one-shot output time. The outputs repeat oneshot operation. OUT Reset 999999 K-1 Set value 0 OUT 14 The present value display continues to increase/decrease. H7CZ (The one-shot output time can be set in the range 0.01 to 99.99s.) Self-holding One-shot output Input mode UP Reset 999999 Set value P 0 OUT Reset 999999 Output mode setting Set value Q 0 OUT DOWN Operation after count completion The present value display does not change during the one-shot output time period, but the actual count returns to the reset start status. The output will return to one-shot mode. The outputs repeat one-shot operation. The present value continues to increase/ decrease for the oneshot output time, but returns to the reset start status after the one-shot output time has elapsed. The outputs repeat one-shot operation. Reset 999999 Set value A 0 The present value display and OUT selfholding output is held until reset is input. OUT Note: 1. 2. 3. 4. When the present value reaches 999999, it returns to 0. Counting cannot be performed during reset input. If reset is input while one-shot output is ON, one-shot output turns OFF. If there is power failure while output is ON, output will turn ON again when the power supply has recovered. For one-shot output, output will turn ON again for the duration of the output time setting once the power supply has recovered. 5. Do not use the counter function in applications where the count may be completed (again) while one-shot output is ON. 6. The setting range is 0 to 999,999. 15 H7CZ Key Protect Level It is possible to prevent setting errors by prohibiting the use of certain operation keys by specifying the key protect level (KP-1 to KP-7) when the key-protect switch is set to ON. The key protect level is set in the function setting mode. The key protect indicator is lit when the key-protect switch is ON. OFF * (Disabled) ON (Enabled) * Factory-set to OFF Key protect indicator Level Details Description Changing modes* Reset Key Up Keys KP-1 (default setting) Invalid Valid Valid KP-2 Invalid Invalid Valid KP-3 Invalid Valid Invalid KP-4 Invalid Invalid Invalid KP-5 Invalid Invalid Invalid KP-6 Invalid Valid Valid KP-7 Invalid Invalid Valid * Changing mode to function setting mode. Self-diagnostic Function The following displays will appear if an error occurs. Main display Description Output status Correction method Set value after reset No change No change ----- *1 No change Present value underflow *2 No change Either press the Reset Key or turn ON reset input. fffff *1 No change Present value overflow No change Either press the Reset Key or turn ON reset input. e1 Not lit CPU error OFF Either press the Reset Key or reset the power supply. No change e2 Not lit Memory error (RAM) OFF Turn ON the power again. No change OFF Reset Key e2 e3 *1. *2. *3. *4. Sub-display sum *4 No change Memory error (EEPROM) *3 Output Counter Overflow No change Reset Key *5 Factory setting No change Display flashes.(1-second cycles) This occurs if the present value or total count value falls below −99999. This includes times when the life of the EEPROM has expired. The normal display and e3 will appear alternately. When the Reset Key is pressed, e3 will not be displayed even if the alarm set value is exceeded. (Monitoring is possible, however, because the counter will continue without the output ON count being cleared.) *5. This is displayed if the alarm value setting for either of the two outputs is exceeded if a model with two outputs is used.The total ON count will not be cleared by using the Reset Key. 16 H7CZ Safety Precautions for All H7CZ Series (Common) CAUTION Do not allow pieces of metal, wire clippings, or fine metallic shavings or fillings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction. Minor injury due to explosion may occasionally occur. Do not use the Counter where subject to flammable or explosive gas. Fire may occasionally occur. Tighten the terminal screws to the rated torque. P2CF Socket terminals: 4.4 lb-in (0.5 N·m) • Internal elements may be destroyed if a voltage outside the rated voltage range is applied. • Be sure that polarity is correct when wiring the terminals. • Separate the Counter from sources of noise, such as devices with input signals from power lines carrying noise, and wiring for I/O signals. • Do not connect more than two crimp terminals to the same terminal. • Up to two wires of the same size and type can be inserted into a single terminals. • Use the specified wires for wiring. Applicable Wires: AWG 18 to AWG 22, solid or twisted, copper • Install a switch or circuit breaker that allows the operator to immediately turn OFF the power, and label it to clearly indicate its function. • Approximately 14 V is output from the input terminals. Use a sensor that contains a diode. Minor injury due to electric shock may occasionally occur. Do not touch any of the terminals while power is being supplied. Be sure to mount the terminal cover after wiring. Sensor Diode 0V The life expectancy of the output relay varies considerably according to its usage. Use the output relay within its rated load and electrical life expectancy. If the output relay is used beyond its life expectancy, its contacts may become fused or there may be a risk of fire. Also, be sure that the load current does not exceed the rated load current and when using a heater, be sure to use a thermal switch in the load circuit. Minor electric shock, fire, or malfunction may occasionally occur. Do not disassemble, modify, or repair the Counter or touch internal components. Precautions for Safe Use • The panel surface of the H7CZ is water-resistant (conforming to NEMA4, IP66, UL Type 4X (Indoor Use Only). To protect the internal circuits from water penetration through the space between the H7CZ and operating panel, waterproof packing is included. Attach the Y92F-30 Adapter with sufficient pressure with the reinforcing screws so that water does not penetrate the panel. Input • Use a switch, relay, or other contact so that the rated power supply voltage will be reached within 0.1 seconds. If the power supply voltage is not reached quickly enough, the Counter may malfunction or outputs may be unstable. • Use a switch, relay, or other contact to turn the power supply OFF instantaneously. Outputs may malfunction and memory errors may occur if the power supply voltage is decreased gradually. • When changing the set value during operation, because the H7CZ uses a constant read-in system, output will turn ON if the set value is equal to the present value. • When changing the comparison value during operation, because the H7CZ uses a constant read-in system, the output status will change if the comparison value is changed to a value on the other side of the present value. • Do not use organic solvents (such as paint thinners or benzine), strong alkali, or strong acids. They will damage the external finish. • Confirm that indications are working normally, including the LCD. The indicator, LCD, and resin parts may deteriorate more quickly depending on the application environment, preventing normal indications. Periodic inspection and replacement are required. • The waterproof packing may deteriorate, shrink, or harden depending on the application environment. Periodic inspection and replacement are required. 0.5 to 1 mm It is recommended that the space between the screw head and the Adapter be 0.5 to 1 mm. • When mounting the Counter to a panel, tighten the two mounting screws alternately, a little at a time, so as to keep them at an equal tightness. If the panel screws are tightened unequally, water may enter the panel. • Store the Counter at the specified temperature. If the Counter has been stored at a temperature of less than −10°C, allow the Counter to stand at room temperature for at least 3 hours before use. • Mounting the Counter side-by-side may reduce the life expectancies of internal components. • Use the Counter within the specified ranges for the ambient operating temperature and humidity. • Do not use in the following locations: • Locations subject to sudden or extreme changes in temperature. • Locations where high humidity may result in condensation. • Do not use the Counter outside of the rated ranges for vibration, shock, water exposure, and oil exposure. • Do not use this Counter in dusty environments, in locations where corrosive gasses are present, or in locations subject to direct sunlight. • Install the Counter well away from any sources of static electricity, such as pipes transporting molding materials, powders, or liquids. 17 H7CZ Precautions for Correct Use Conformance to EN/IEC Standards • An inrush current of approx. 10 A will flow for a short time when the power supply is turned ON. If the capacity of the power supply is not sufficient, the Counter may not start. Be sure to use a power supply with sufficient capacity. • Maintain voltage fluctuations in the power supply within the specified operating voltage range. • When turning the power ON and OFF, input signal reception is possible, unstable, or impossible as shown in the diagram below. • When conforming to EMC standards, refer to the information provided in this datasheet for cable selection and other conditions. • This is a class A product. In residential areas it may cause radio interference, in which case the user may be required to take adequate measures to reduce interference. • Basic insulation is provided between power supply and input terminals, between power supply and output terminals, and between input and output terminals. • When double insulation or reinforced insulation is required, apply double insulation or reinforced insulation as defined in IEC 60664 that is suitable for the maximum operating voltage with clearances or solid insulation. • Connect the input and output terminals to devices that do not have any exposed charged parts. Power ON supply OFF 200 ms 0 to 90 ms Input Impossible Unstable 5 ms Possible 0 to 1 s Unstable Impossible • Inrush current generated by turning ON or OFF the power supply may deteriorate contacts on the power supply circuit. Turn ON or OFF to a device with the rated current of more than 10 A. • If the prescale value setting is incorrect, a counting error will occur. Check that the settings are correct before using this function. • Make sure that all settings are appropriate for the application. Unexpected operation resulting in property damage or accidents may occur if the settings are not appropriate. • Do not leave the Counter for long periods at a high temperature with output current in the ON state. Doing so may result in the premature deterioration of internal components (e.g., electrolytic capacitors). • EEPROM is used as backup memory when the power is interrupted. The write life of the EEPROM is 100,000 writes. The EEPROM is written at the following times: • When the power supply is turned OFF • When switching from Configuration Selection Mode or Function Setting Mode to Run Mode • Dispose of the product according to local ordinances as they apply. 18 Warranty and Application Considerations Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2009 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_7_4_1115 Printed in Japan Cat. No. M082-E1-01 0709