4-A DC Motor Driver TLE 4203 Overview Bipolar IC Features • • • • • Integrated free-wheeling diodes Outputs short-circuit proof to VS and ground Thermal overload protection Blocking of the output stages upon undervoltage Final push-pull stage free of cross-over P-TO220-7-1 P-TO220-7-2 Type Ordering Code Package TLE 4203 Q67000-A8121 P-TO220-7-1 TLE 4203 S Q67000-A9101 P-TO220-7-2 Description The integrated circuit TLE 4203 is a versatile double power driver of up to 4 A output current which is particularly suitable as a driver for DC motors in reversible operation. The push-pull power output stages operate in the switching mode and can be combined to a full-bridge configuration. The drive of the input stage is implemented using digital logic. The device contains a temperature protection logic, output stages protected against short-circuit and integrated free-wheeling diodes. Typical applications are for follow-up control, servo drives, servo motors, drive mechanisms, etc. Semiconductor Group 1 1998-02-01 TLE 4203 . 1 2 3 4 5 6 7 VS1 GND VS2 Q2 IST2 IST1 Q1 AEP00618 Figure 1 Pin Configuration (top view) Pin Definition and Functions Pin No. Symbol Function 1 IST1 Control input for channel 1 (TTL/CMOS-compatible), of non-inverting effect on the channel output. 2 VS1 Channel 1 supply voltage; externally connected with the supply voltage pin for channel 2 (pin 6). 3 Q1 Short-circuit protected push-pull C output channel 1 for currents up to 6 A. Free-wheeling diodes are integrated on chip for inductive loads. 4 GND 1, 2 Ground; track should be designed for the max. short-circuit current (2 x 6 A). 5 Q2 Short-circuit protected push-pull C output channel 2 for currents up to 6 A. Free-wheeling diodes are integrated on chip for inductive loads. 6 VS2 Channel 2 supply voltage; externally connected with the supply voltage pin for channel 1 (pin 2). 7 IST2 Control input for channel 2 (TTL/CMOS-compatible), of non-inverting effect on the channel output. Semiconductor Group 2 1998-02-01 TLE 4203 Supply Voltage VS 6 2 Protection Circuit 1 Control Input 1 1 3 Control Input 2 7 5 Output 1 Output 2 Protection Circuit 2 4 GND Figure 2 AEB00628 Block Diagram Semiconductor Group 3 1998-02-01 TLE 4203 Application In industrial and automotive electronics, power full-bridge DC motor drivers are mostly used for bidirectional motor drives. The two TTL and CMOS-compatible control inputs act on the output as follows: Status Input 1 Input 2 Output 1 Output 2 1 L L 2 L H 3 H L 4 H H VQL VQL VQH VQH VQL VQH VQL VQH VQL means: Lower power unit conducting; upper power unit blocked. VQH means: Upper power unit conducting; lower power unit blocked. The following examples illustrate the operation: Status 1: Motor is slowed down Status 2: Motor turns right Status 3: Motor turns left Status 4: Motor is slowed down Semiconductor Group 4 1998-02-01 TLE 4203 Circuit Description Input Circuit The control inputs consist of TTL and CMOS-compatible Schmitt triggers with hysteresis. Buffer amplifiers, controlled from these stages, convert the logic signal into the form required for driving the power output stages. Output Stages The output stages consist of two push-pull C stages. Using protective circuits for limiting the power dissipation makes the outputs short-circuit proof to ground and to supply voltage throughout the entire operating range. Positive and negative voltage peaks, which occur when switching inductive loads, are limited by integrated power diodes. Monitoring and Protecting Functions The IC is protected against thermal overloads by a temperature protecting circuit. In addition an internal circuit ensures that all output transistors are blocked for supply voltages below operating range. A monitoring stage logic for each output stage transistor detects whether the relevant transistor is active and in this case for sink operation (source operation) prevents the corresponding source transistor (sink transistor) from being turned on. Direct cross-over currents are effectively prevented with this method. Semiconductor Group 5 1998-02-01 TLE 4203 Absolute Maximum Ratings TC = – 40 to 125 °C Parameter Symbol Limit Values Unit min. max. VS VI 1, 2 – 0.3 – 45 45 45 V V IS – 12 12 A IQ 1, 2 –6 6 A IGND – 12 12 A Junction temperature Storage temperature range Tj Tstg – – 50 150 150 °C °C Thermal resistances system - case system - ambient Rth SC Rth SA – – 3 65 K/W K/W VS VI 1, 2 TC 5 – 10 20 40 V V – 40 125 °C Voltages Supply voltage Logic input voltages Currents Supply current TC ≤ 85 °C Output current TC ≤ 85 °C Ground current TC ≤ 85 °C Temperatures Operating Range Supply voltage Logic input voltage Case temperature Tj ≤ 150 °C Semiconductor Group 6 1998-02-01 TLE 4203 Characteristics VS = 8 to 18 V, Tj = – 25 to 125 °C (typ. VS = 12 V; Tj = 25 °C) Parameter Symbol Limit Values Unit Test Condition min. typ. max. Iq Iq – – 70 180 100 230 mA mA VI1 = VI2 > VIH VI1 = VI2 < VIL VIH VIL ∆VI 2.8 – – – – 0.7 – 1.2 – V V V – – – IIH – IIL – – – – 10 10 µA µA VI = 5 V VI = 0.5 V General Characteristics Quiescent current Quiescent current Logic Control inputs H-input voltage L-input voltage Hysteresis of input voltage H-input current L-input current VS = 8 to 18 V, TC = – 25 to 125 °C Switching Stages Saturation voltages to + VS to + VS to + VS to ground to ground to ground VQSato VQSato VQSato VQSatu VQSatu VQSatu – – – – – – 1.1 1.5 2.5 0.3 0.6 1.6 1.3 1.8 3.5 0.6 1 3.2 V V V V V V VI 1, 2 > VIH; IQ = – 1 A 1) VI 1, 2 > VIH; IQ = – 2 A 1) VI 1, 2 > VIH; IQ = – 4 A 1) VI 1, 2 < VIL; IQ = 1 A VI 1, 2 < VIL; IQ = 2 A VI 1, 2 < VIL; IQ = 4 A – VQFo – VQFo – VQFo – VQFu – VQFu – VQFu – – – – – – 0.95 1.05 1.30 0.95 1 1.20 1.3 1.5 1.8 1.3 1.5 1.8 V V V V V V VI 1/ 2 > VIH; IQ = 1 A 1) VI 1/ 2 > VIH; IQ = 2 A 1) VI 1/ 2 > VIH; IQ = 4 A 1) VI 1/ 2 < VIL; IQ = – 1 A VI 1/ 2 < VIL; IQ = – 2 A VI 1/ 2 < VIL; IQ = – 4 A Forward Voltages Diode to + VS Diode to + VS Diode of + VS Diode to ground Diode to ground Diode to ground 1) measured to + VS Semiconductor Group 7 1998-02-01 TLE 4203 Ι q, Ι S 470 nF 6 2 Ι Ι1 1 VS 4700 µF 63 V 3 Ι Q1 TLE 4203 Ι Ι2 7 VΙ1 VΙ2 RL 5 Ι Q2 VQ2 4 VQ1 ΙM AES00620 Figure 3 Test Circuit VΙ 1 = VΙ 2 t r = t f <_ 100 ns VΙ H VΙ L t td Ι Q2 td 0t tt 4A -4 A t AET00621 Figure 4 Timing Diagram Semiconductor Group 8 1998-02-01 TLE 4203 + VS = 12 V 220 nF 1000 µF 1Ω 6 2 220 nF 1 Control Inputs 3 TLE 4203 7 M 5 220 nF 4 1Ω AES00622 Figure 5 Application Circuit Semiconductor Group 9 1998-02-01 TLE 4203 Saturation Voltage versus Output Current ΙQ Short-Circuit Current versus Output Voltage VA = VQ for sink operation VA = VS – VQ for source operation AED00623 250 ΙQ VS =12 V R L=2.4 Ω mA AED00625 6 A 5 200 TC = 25 ˚C VΙ 1/2 < V Ι L 4 150 3 VΙ 1 = V Ι 2 100 2 VΙ 1/2 > V Ι H 50 1 0 -50 0 50 100 0 150 ˚C 200 0 10 20 30 V Tj 40 VQ Diode Forward Voltage versus Output Current Saturation Voltage versus Output Current AED00624 3.0 AED00626 1.4 VQ VQ Fo VQ TC = 25 ˚C V V VQ Fu 1.0 VQ Sato 2.0 0.8 1.5 TC = 25 ˚C 0.6 VQ Satu 1.0 0.4 0.5 0.0 0.2 0 1 2 3 4 A 0.0 5 1 2 3 4 A 5 ΙQ ΙQ Semiconductor Group 0 10 1998-02-01 TLE 4203 Package Outlines P-TO220-7-1 (Plastic Transistor Single Outline) 10 +0.4 10.2 -0.2 1 x 45˚ +0.1 1.27 +0.1 8.6 ±0.3 0.4 +0.1 1.27 0.6 +0.1 1) 4.5 ±0.4 0.6 M 7x 8.4 ±0.4 1) 0.75 -0.15 at dam bar (max 1.8 from body) 1) 0.75 -0.15 im Dichtstegbereich (max 1.8 vom Körper) Sorts of Packing Package outlines for tubes, trays etc. are contained in our Data Book “Package Information”. Semiconductor Group 15.4 ±0.3 8.8 -0.2 2.6 7 10.2 ±0.3 1 16 ±0.4 19.5 max 2.8 3.75 4.6 -0.2 11 GPT05108 Dimensions in mm 1998-02-01 TLE 4203 P-TO220-7-2 (Plastic Transistor Single Outline) 10 +0.4 10.2 -0.2 1 x 45˚ +0.1 1.27 +0.1 7 0.4 +0.1 0.6 +0.1 1) 0.6 M 7x 1) 0.75 -0.15 at dam bar (max 1.8 from body) 1) 0.75 -0.15 im Dichtstegbereich (max 1.8 vom Körper) Sorts of Packing Package outlines for tubes, trays etc. are contained in our Data Book “Package Information”. 12 2.6 GPT05257 1.27 Semiconductor Group 15.4 13 1 11 8.8 -0.2 2.8 3.75 4.6 -0.2 Dimensions in mm 1998-02-01