INTEGRATED CIRCUITS DATA SHEET TDA7056AT 3 W mono BTL audio amplifier with DC volume control Product specification File under Integrated Circuits, IC01 1998 Feb 23 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT FEATURES GENERAL DESCRIPTION • DC volume control The TDA7056AT is a mono Bridge-Tied Load (BTL) output amplifier with DC volume control. It is designed for use in TVs and monitors, but is also suitable for battery-fed portable recorders and radios. The device is contained in a 20-lead small outline package. • Few external components • Mute mode • Thermal protection • Short-circuit proof A Missing Current Limiter (MCL) is built in. The MCL circuit is activated when the difference in current between the output terminal of each amplifier exceeds 100 mA (300 mA typ.). This level of 100 mA allows for Single-Ended (SE) headphone applications. • No switch-on or switch-off clicks • Good overall stability • Low power consumption • Low HF radiation • ESD protected on all pins. QUICK REFERENCE DATA SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT VP supply voltage 4.5 − 18 V Po output power VP = 12 V; RL = 16 Ω 3 3.5 − W Gv(max) maximum total voltage gain VP = 12 V; RL = 16 Ω 34.5 35.5 36.5 dB ∆Gv voltage gain control range 75 80 − dB Iq(tot) total quiescent current VP = 12 V; RL = ∞ − 8 16 mA THD total harmonic distortion Po = 0.5 W − 0.3 1 % ORDERING INFORMATION PACKAGE TYPE NUMBER NAME DESCRIPTION VERSION TDA7056AT SO20 plastic small outline package with 20 leads; body width 7.5 mm SOT163-1 1998 Feb 23 2 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT BLOCK DIAGRAM handbook, full pagewidth positive input DC volume control VP n.c. 1 to 3, 8 to 13, 16, 18 to 20 4 TDA7056AT I + i 14 + I − i 17 − + 7 − + Vref STABILIZER TEMPERATURE PROTECTION 6 15 MGM576 signal ground Fig.1 Block diagram. 1998 Feb 23 positive output 5 3 power ground negative output Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT PINNING SYMBOL PIN DESCRIPTION n.c. 1 not connected n.c. 2 not connected n.c. 3 not connected VP 4 positive supply voltage VI 5 positive input GND1 6 VC n.c. handbook, halfpage n.c. 1 20 n.c. n.c. 2 19 n.c. signal ground n.c. 3 18 n.c. 7 DC volume control VP 4 17 OUT− 8 not connected VI 5 16 n.c. TDA7056AT n.c. 9 not connected GND1 6 15 GND2 n.c. 10 not connected VC 7 14 OUT+ n.c. 11 not connected n.c. 8 13 n.c. n.c. 12 not connected n.c. 13 not connected n.c. 9 12 n.c. OUT+ 14 positive output n.c. 10 11 n.c. GND2 15 power ground n.c. 16 not connected OUT− 17 negative output n.c. 18 not connected n.c. 19 not connected n.c. 20 not connected 1998 Feb 23 MGM577 Fig.2 Pin configuration. 4 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT The maximum gain of the amplifier is fixed at 35.5 dB. The DC volume control stage has a logarithmic control characteristic. FUNCTIONAL DESCRIPTION The TDA7056AT is a mono BTL output amplifier with DC volume control. It is designed for use in TVs and monitors but is also suitable for battery-fed portable recorders and radios. The total gain can be controlled from +35.5 to −44 dB. If the DC volume control voltage is below 0.3 V, the device switches to the mute mode. In conventional DC volume circuits the control or input stage is AC-coupled to the output stage via external capacitors to keep the offset voltage low. In the TDA7056AT the DC volume control stage is integrated into the input stage so that no coupling capacitors are required. With this configuration, a low offset voltage is still maintained and the minimum supply voltage remains low. The amplifier is short-circuit proof to ground, VP and across the load. A thermal protection circuit is also implemented. If the crystal temperature rises above +150 °C the gain will be reduced, thereby reducing the output power. Special attention is given to switch-on and switch-off clicks, low HF radiation and a good overall stability. The BTL principle offers the following advantages: • Lower peak value of the supply current Power dissipation • The frequency of the ripple on the supply voltage is twice the signal frequency. Assume VP = 12 V; RL = 16 Ω. The maximum sine wave dissipation is 1.8 W. Consequently, a reduced power supply with smaller capacitors can be used which also results in cost reductions. For portable applications there is a trend to decrease the supply voltage, resulting in a reduction of output power at conventional output stages. Using the BTL principle increases the output power. The Rth vj-a of the package is 60 K/W. Therefore Tamb(max) = 150 − 60 × 1.8 = 42 °C. LIMITING VALUES In accordance with the Absolute Maximum Rating System (IEC 134). SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT VP supply voltage − 18 V V5, 7 input voltage pins 5 and 7 − 5 V IORM repetitive peak output current − 1.25 A IOSM non-repetitive peak output current − 1.5 A Ptot total power dissipation − 1.5 W Tamb operating ambient temperature −40 +85 °C Tstg storage temperature −55 +150 °C Tvj virtual junction temperature − 150 °C tsc short-circuit time − 1 h Tcase < 60 °C THERMAL CHARACTERISTICS SYMBOL Rth(j-a) 1998 Feb 23 PARAMETER CONDITIONS thermal resistance from junction to ambient 5 in free air VALUE UNIT 60 K/W Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT CHARACTERISTICS VP = 12 V; VDC = 1.4 V; f = 1 kHz; RL = 16 Ω; Tamb = 25 °C; unless otherwise specified (see Fig.14). SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT Supply VP supply voltage Iq(tot) total quiescent current RL = ∞; note 1 4.5 − 18 V − 8 16 mA Maximum gain (V7 = 1.4 V) Po output power THD = 10%; RL = 16 Ω 3 3.5 − W THD total harmonic distortion Po = 0.5 W − 0.3 1 % Gv(max) maximum total voltage gain 34.5 35.5 36.5 dB Vi(rms) input signal handling (RMS value) 0.5 0.65 − V VVC = 0.8 V; THD < 1% Vn(o)(rms) noise output voltage (RMS value) f = 500 kHz; note 2 − 210 − µV B bandwidth at −1 dB − 0.02 to 300 − kHz SVRR supply voltage ripple rejection note 3 38 46 − dB ∆VOS DC output offset voltage V17 − v14 − 0 150 mV Zi input impedance (pin 3) 15 20 25 kΩ − −44 − dB note 4 − 20 30 µV VVC ≤ 0.3 V; VI = 600 mV; note 4 − 35 45 µV 75 80 − dB 60 70 80 µA Minimum gain (V7 = 0.5 V) Gv voltage gain Vo(n)(rms) noise output voltage (RMS value) Mute position Vo(mute) output voltage in mute position DC volume control ∆Gv voltage gain control range IVC control current VVC = 0 V Notes 1. With a load connected to the outputs the quiescent current will increase, the maximum value of this increase being equal to the DC output offset voltage divided by RL. 2. The noise output voltage (Vn(o)(rms)) at f = 500 kHz, is measured with Rs = 0 Ω and B = 5 kHz. 3. The ripple rejection is measured with Rs = 0 Ω and f = 100 Hz to 10 kHz. The ripple voltage (Vripple = 200 mV RMS) is applied to the positive supply rail. 4. The noise output voltage (Vn(o)(rms)) is measured with Rs = 5 kΩ unweighted. 1998 Feb 23 6 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT MGM578 20 MGM579 12 THD (%) 10 handbook, halfpage handbook, halfpage Iq (mA) 16 8 12 6 8 4 4 2 (1) 0 0 4 8 12 16 0 10−1 20 VP (V) V5 = 1.4 V; no load. Fig.3 1 10 Po (W) VDC = 1.4 V. (1) VP = 12 V; RL = 16 Ω. Quiescent current as a function of the supply voltage. Fig.4 THD as a function of output power. MGM580 8 MGM581 100 handbook, halfpage handbook, halfpage RR (dB) THD (%) 80 6 (1) 60 (2) 4 40 (3) 2 20 (1) 0 10 102 103 104 f (Hz) 0 10 105 103 104 f (Hz) 105 VP = 12 V; RL = 16 Ω; Vr = 200 mV. (1) V7 = 0.3 V; Rs = 5 kΩ. (2) V7 = 1.4 V; Rs = 0 Ω. (3) V7 = 1.4 V; Rs = 5 kΩ. VP = 12 V, Po = 0.5 W, VDC = 1.4 V. (1) RL = 16 Ω. Fig.5 THD as a function of frequency. 1998 Feb 23 102 Fig.6 Ripple rejection as a function of frequency. 7 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT MGM583 MGM582 1000 Vn (µV) handbook,40 halfpage handbook, halfpage gain (dB) 20 800 0 600 −20 400 −40 200 −60 −80 0 0 0.4 0.8 1.2 1.6 2.0 0 0.4 1.2 0.8 2.0 1.6 V7 (V) V7 (V) Measured with Rs = 5 kΩ unweighted; f = 22 Hz to 22 kHz. Fig.7 Gain control as a function of DC volume control. Fig.8 Noise output voltage as a function of DC volume control. MGM585 MGM584 5 1000 Vi handbook, halfpage handbook, halfpage Po (W) (mV) 800 4 600 3 400 2 200 1 (1) 0 0 4 8 12 16 0 4 8 12 16 20 VP (V) Measured at THD = 10%. The maximum output power is limited by the maximum power dissipation and the maximum available output current. (1) RL = 8 Ω. (2) RL = 16 Ω. (3) RL = 25 Ω. Tamb = 25 °C; THD = 1%; RL = 16 Ω; VDC = 0.8 V. Input signal handling as a function of the supply voltage. 1998 Feb 23 (3) 0 20 VP (V) Fig.9 (2) Fig.10 Output power as a function of the supply voltage. 8 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT MGM587 MGM586 3 100 handbook, halfpage handbook, halfpage I5 (µA) P (W) 60 2 (1) (2) 20 (3) −20 1 −60 −100 0 0 4 8 12 16 20 VP (V) 0 0.4 0.8 1.2 1.6 2.0 V7 (V) (1) RL = 8 Ω. (2) RL = 16 Ω. (3) RL = 25 Ω. Fig.11 Total worst case power dissipation as a function of supply voltage. 1998 Feb 23 Fig.12 Control current as a function of DC volume control. 9 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT handbook, full pagewidth a. Top view of bottom copper. GND +VP 220 µF 100 nF −OUT 20 0.47 µF IN 1 5 kΩ TDA7056A/BT 100 nF +OUT D&A AUDIO POWER CIC NIJMEGEN volume MGM591 b. Top view of component side. Fig.13 Printed-circuit board layout. 1998 Feb 23 10 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT TEST AND APPLICATION INFORMATION Thermal behaviour: Test conditions The measured thermal resistance of the IC package is highly dependent on the configuration and size of the application board. Data may not be comparable between different semiconductors manufacturers because the application boards and test methods are not (yet) standardized. The thermal performance of packages for a specific application may also be different than presented here, because the configuration of the application boards (copper area) may be different. Philips Semiconductors uses FR-4 type application boards with 1 oz copper traces with solder coating. The measurements have been carried out with vertical placed boards. Tamb = 25 °C if not specified: VP = 12 V; VDC = 1.4 V; f = 1 kHz; RL = 16 Ω; audio bandpass: 22 Hz to 22 kHz. In Figures 5 and 6 a low-pass filter of 80 kHz was applied. It should be noted that capacitive loads (100 pF and 5 nF) connected between the output pins to a common ground can cause oscillations. The BTL application circuit diagram is shown in Fig.14. To avoid instabilities and too high distortion, the input and power ground traces must be separated as far as possible and connected together as close as possible to the IC. The quiescent current has been measured without load impedance. Using a practical PCB layout with wider copper tracks and some copper area to the IC pins and just under the IC, the thermal resistance from junction to ambient can be reduced. In the demonstration application PCB the Rth(j-a) = 56 K/W for the SO20 plastic package. For a maximum ambient temperature of Tamb = 50 °C the following calculation can be made for the maximum power ( 150 K/W – 50 K/W ) dissipation: ------------------------------------------------------- = 1.79 W 56 K/W Voltage gain The maximum closed-loop voltage gain has been internally fixed at 35.5 dB. The input sensitivity at maximum gain for Po = 3 W (RL = 16 Ω) is 115 mV. The gain bandwidth is 20 Hz to 300 kHz within 1 dB. Output power The output power as a function of supply voltage has been measured at THD = 10%. The maximum output power is limited by the maximum allowed power dissipation at Tamb = 25 °C approximately 2 W, and the maximum available output current is 1.25 A repetitive peak current. For the application at VP = 12 V and RL = 16 Ω the worst case sine wave dissipation is 1.85 W. Because in practice the ‘music-power’ causes about the half of the sine wave dissipation, this application (VP = 12 V; RL = 16 Ω) has been allowed. Switch-on/switch-off Short-circuit protection: The switch-on behaviour depends on the following: The output pins (pins 14 and 17) can be short-circuited to ground respectively to +VP. The Missing Current Limiter (MCL) protection circuit will shut-off the amplifier. Removing the short-circuit will reset the amplifier automatically. Short-circuit across the load (pins 14 and 17) will activate the thermal protection circuit; this will result in reducing the short-circuit current. • The rise time of the power supply (if tr > 40 ms for VP = 0 to 12 V then the switch-on behaviour will be good) • The input capacitor and source impedance (a higher source impedance and/or lower input capacitor value will have a positive influence on the switch-on/switch-off behaviour) • The DC volume control pin (a capacitor of >0.1 µF avoids disturbances). 1998 Feb 23 11 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT VP handbook, full pagewidth (1) 220 µF 100 nF n.c. 0.47 µF positive input 1 to 3, 8 to 13, 16, 18 to 20 4 TDA7056AT I + i 14 + 5 + 7 RL = 16 Ω − I − i 17 − + Rs 5 kΩ Vref STABILIZER TEMPERATURE PROTECTION DC volume control 6 15 MGM588 ground To avoid instabilities and too high distortion, the input- and power ground must be separated as long as possible and connected together as close as possible to the IC. (1) This capacitor can be omitted if the 220 µF electrolytic capacitor is connected close to pin 2. Fig.14 Test and application diagram. For single-end application the output peak current may not exceed 100 mA; at higher output currents the short circuit protection (MLC) will be activated. 1998 Feb 23 12 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT VP = 12 V handbook, halfpage handbook, halfpage 82 kΩ volume control 7 TDA7056AT 7 1 µF 1 µF 100 kΩ 22 kΩ GND GND MGM589 volume control Fig.15 Application with potentiometer as volume control; maximum gain = 30 dB. 1998 Feb 23 TDA7056AT MGM590 Fig.16 Application with potentiometer as volume control; maximum gain = 36 dB. 13 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT PACKAGE OUTLINE SO20: plastic small outline package; 20 leads; body width 7.5 mm SOT163-1 D E A X c HE y v M A Z 11 20 Q A2 A (A 3) A1 pin 1 index θ Lp L 1 10 e bp detail X w M 0 5 10 mm scale DIMENSIONS (inch dimensions are derived from the original mm dimensions) UNIT A max. A1 A2 A3 bp c D (1) E (1) e HE L Lp Q v w y mm 2.65 0.30 0.10 2.45 2.25 0.25 0.49 0.36 0.32 0.23 13.0 12.6 7.6 7.4 1.27 10.65 10.00 1.4 1.1 0.4 1.1 1.0 0.25 0.25 0.1 0.9 0.4 inches 0.10 0.012 0.096 0.004 0.089 0.01 0.019 0.013 0.014 0.009 0.51 0.49 0.30 0.29 0.050 0.419 0.043 0.055 0.394 0.016 0.043 0.039 0.01 0.01 0.004 0.035 0.016 Z (1) θ 8o 0o Note 1. Plastic or metal protrusions of 0.15 mm maximum per side are not included. REFERENCES OUTLINE VERSION IEC JEDEC SOT163-1 075E04 MS-013AC 1998 Feb 23 EIAJ EUROPEAN PROJECTION ISSUE DATE 95-01-24 97-05-22 14 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT SOLDERING Wave soldering Introduction Wave soldering techniques can be used for all SO packages if the following conditions are observed: There is no soldering method that is ideal for all IC packages. Wave soldering is often preferred when through-hole and surface mounted components are mixed on one printed-circuit board. However, wave soldering is not always suitable for surface mounted ICs, or for printed-circuits with high population densities. In these situations reflow soldering is often used. • A double-wave (a turbulent wave with high upward pressure followed by a smooth laminar wave) soldering technique should be used. • The longitudinal axis of the package footprint must be parallel to the solder flow. • The package footprint must incorporate solder thieves at the downstream end. This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our “IC Package Databook” (order code 9398 652 90011). During placement and before soldering, the package must be fixed with a droplet of adhesive. The adhesive can be applied by screen printing, pin transfer or syringe dispensing. The package can be soldered after the adhesive is cured. Reflow soldering Reflow soldering techniques are suitable for all SO packages. Maximum permissible solder temperature is 260 °C, and maximum duration of package immersion in solder is 10 seconds, if cooled to less than 150 °C within 6 seconds. Typical dwell time is 4 seconds at 250 °C. Reflow soldering requires solder paste (a suspension of fine solder particles, flux and binding agent) to be applied to the printed-circuit board by screen printing, stencilling or pressure-syringe dispensing before package placement. A mildly-activated flux will eliminate the need for removal of corrosive residues in most applications. Several techniques exist for reflowing; for example, thermal conduction by heated belt. Dwell times vary between 50 and 300 seconds depending on heating method. Typical reflow temperatures range from 215 to 250 °C. Repairing soldered joints Fix the component by first soldering two diagonallyopposite end leads. Use only a low voltage soldering iron (less than 24 V) applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 °C. When using a dedicated tool, all other leads can be soldered in one operation within 2 to 5 seconds between 270 and 320 °C. Preheating is necessary to dry the paste and evaporate the binding agent. Preheating duration: 45 minutes at 45 °C. 1998 Feb 23 15 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control TDA7056AT DEFINITIONS Data sheet status Objective specification This data sheet contains target or goal specifications for product development. Preliminary specification This data sheet contains preliminary data; supplementary data may be published later. Product specification This data sheet contains final product specifications. Limiting values Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability. Application information Where application information is given, it is advisory and does not form part of the specification. LIFE SUPPORT APPLICATIONS These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale. 1998 Feb 23 16 Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control NOTES 1998 Feb 23 17 TDA7056AT Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control NOTES 1998 Feb 23 18 TDA7056AT Philips Semiconductors Product specification 3 W mono BTL audio amplifier with DC volume control NOTES 1998 Feb 23 19 TDA7056AT Philips Semiconductors – a worldwide company Argentina: see South America Australia: 34 Waterloo Road, NORTH RYDE, NSW 2113, Tel. +61 2 9805 4455, Fax. +61 2 9805 4466 Austria: Computerstr. 6, A-1101 WIEN, P.O. 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The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Printed in The Netherlands 545102/25/01/pp20 Date of release: 1998 Feb 23 Document order number: 9397 750 03253