-1- FINAL PRODUCT/PROCESS CHANGE NOTIFICATION Generic Copy 13-APR-2004 SUBJECT: ON Semiconductor Final Product/Process Change Notification #13428 TITLE: Phase 2 Qualification of Schottky Rectifier Wafer Production in LiON Microelectronics, LLC EFFECTIVE DATE: 13-Jun-2004 AFFECTED CHANGE CATEGORY: Subcontractor Fab Site Subcontractor Test Site AFFECTED PRODUCT DIVISION: Discretes Products ADDITIONAL RELIABILITY DATA: Available Contact your local ON Semiconductor Sales Office or Laura Rivers <[email protected]> SAMPLES: Contact your local ON Semiconductor Sales Office or Dianne Von Borstel <[email protected]> FOR ANY QUESTIONS CONCERNING THIS NOTIFICATION: Contact Sales Office or Louis Tsai <[email protected]> NOTIFICATION TYPE: Final Product/Process Change Notification (FPCN) Final change notification sent to customers. FPCNs are issued at least 60 days prior to implementation of the change. ON Semiconductor will consider this change approved unless specific conditions of acceptance are provided in writing within 30 days of receipt of this notice. To do so, contact your local ON Semiconductor Sales Office. DESCRIPTION AND PURPOSE: In order to provide additional capacity to service our customers' increasing demand for our Schottky Rectifier products, ON Semiconductor is qualifying a new wafer fabrication facility, LiON Microelectronics, located in Hangzhou,China. LiON Microelectronics will be using an ON Semiconductor supplied equipment set with the same process technology flow as the current wafer fab. Qualifications and ramp up of LiON Microelectronics is being managed by ON Semiconductor personnel. There will be no change in electrical performance with products from the new wafer fab. This is the final PCN for Phase 2 of two phases of the initial PCN #13211. Issue Date: 13 Apr, 2004 Page 1 of 8 -2- Final Product/Process Change Notification #13428 RELIABILITY DATA SUMMARY: Six different qualification vehicles have been carefully selected to address all critical variables and interactions of wafer design features, process considerations, mechanical construction, and electrical characteristics. ON Part Number MBR2545CT MBR20200CT MBR1100 MBR0530T1 MBRS130LT3 MBRP400100CTL Rated Voltage 45V 200V 100V 30V 30V 100V Package TO-220 TO-220 DO-41 SOD-123 SMB TO-218 Results for three of these qualification vehicles are presented in this PCN, and they are MBR0530T1, MBRS130LT3, and MBRP400100CTL. Results for qualification vehicles MBR2545CT, MBR20200CT, and MBR1100 were already presented in the Phase 1 PCN which was released on 03/03/2004 (FPCN #13326). Reliability Results for Devices MBR0530T1, MBRS130LT3: Sample Size 3 Lots (each device) 77pcs/lot Test Conditions Interval A/clave H3TRB HTB HTRB Ta=121C, P=15psig, RH=100% 85C/85%RH, Bias 80% rated voltage Ta=Device specific. Ta=Device specific, Bias 80% rated voltage Ta=25C, delta Tjmax 100C, 2min on/off Ta=-65 to +150C Ta=260C, 10 sec dip 24 hr bake @125deg C + 168 hr 85/85 + 3 IR @ 260 deg C + 1x Flux immersion + Alcohol + DI rinse + Visual 96 hrs 1008 hrs 1008 hrs 1008 hrs 0/231 0/231 0/231 0/231 1008 hrs (15K cycles) 1000 cyc Readout Readout 0/231 IOL Temp Cycle RSH MSL1 0/231 0/90 0/231 Reliability Results for MBRP400100CTL: Test Conditions H3TRB HTRB IOL 85C/85%RH, Bias 80% rated voltage 504 hrs Ta=Device specific, Bias 80% rated voltage 504 hrs Ta=25C, delta Tjmax 100C, 3.5 min on/off 504 hrs (4286 cycles) Issue Date: 13 Apr, 2004 Interval Sample Size 3 Lots (each device) 77pcs/lot 0/231 0/231 0/231 Page 2 of 8 -3- Final Product/Process Change Notification #13428 ELECTRICAL CHARACTERISTIC SUMMARY: Electrical characterization has been completed on the designated qualification devices. These devices are representative of the entire family and will qualify the process. Datasheet specifications and electrical performance of the devices will remain unchanged. Device: MBR0530T1 DC Test Results Lot Temp Ir @ 15V Existing 25 MIN 2.18E-06 Fab MAX 3.45E-06 MEDIAN 2.36E-06 AVERAGE 2.46E-06 STDEV 2.62E-07 USL 2.00E-05 LSL CPK 22.32 New Fab 25 MIN 1.48E-06 Group 1 MAX 1.68E-06 MEDIAN 1.54E-06 AVERAGE 1.55E-06 STDEV 5.13E-08 USL 2.00E-05 LSL CPK 119.83 New Fab 25 MIN 1.91E-06 Group 2 MAX 2.18E-06 MEDIAN 2.00E-06 AVERAGE 2.02E-06 STDEV 8.76E-08 USL 2.00E-05 LSL CPK 68.43 New Fab 25 MIN 2.29E-06 Group 3 MAX 3.94E-06 MEDIAN 2.40E-06 AVERAGE 2.50E-06 STDEV 3.49E-07 USL 2.00E-05 LSL CPK 16.73 Ir @ 30V 7.02E-06 1.20E-05 7.74E-06 7.97E-06 9.74E-07 1.30E-04 41.77 5.74E-06 1.08E-05 6.02E-06 6.31E-06 9.22E-07 1.30E-04 44.72 6.74E-06 7.95E-06 7.21E-06 7.26E-06 3.58E-07 1.30E-04 114.34 8.42E-06 9.24E-05 9.26E-06 1.32E-05 1.58E-05 1.30E-04 2.47 Vr @ 130uA 44.70 45.63 45.31 45.28 0.21 Vf @ 0.1A 0.3261 0.3302 0.3289 0.3286 0.0009 0.375 Vf @ 0.5A 0.4016 0.4059 0.4042 0.4040 0.0009 0.430 16.52 0.3334 0.3354 0.3349 0.3347 0.0005 0.375 9.32 0.4045 0.4068 0.4059 0.4059 0.0006 0.430 27.39 0.3290 0.3310 0.3305 0.3302 0.0007 0.375 13.33 0.4016 0.4048 0.4037 0.4036 0.0007 0.430 22.57 0.3270 0.3294 0.3285 0.3284 0.0006 0.375 11.90 0.3994 0.4034 0.4015 0.4015 0.0009 0.430 30 4.04 26.26 10.42 Vf @ 0.1A 0.2650 0.2664 0.2658 0.2657 0.0004 0.32 Vf @ 1A 0.3664 0.3757 0.3727 0.3726 0.0017 0.45 Vf @ 3A 0.4851 0.5140 0.5039 0.5042 0.0052 0.75 47.40 14.87 15.69 30 24.17 43.64 45.03 44.71 44.58 0.36 30 13.51 43.19 46.00 45.33 45.24 0.57 30 8.92 40.28 46.09 44.44 44.13 1.17 Device: MBRS130LT3 (1N5817) DC Test Results Lot Temp Ir @ 30V Existing 25 MIN 3.48E-05 Fab MAX 5.08E-05 MEDIAN 3.64E-05 AVERAGE 3.71E-05 STDEV 2.90E-06 USL 1.00E-03 LSL CPK 110.80 Issue Date: 13 Apr, 2004 Vr @ 1mA 46.75 48.38 48.08 48.00 0.37 30 16.37 Page 3 of 8 -4- Final Product/Process Change Notification #13428 Lot Temp Ir @ 30V New Fab 25 MIN 4.76E-05 Group 1 MAX 6.51E-05 MEDIAN 5.75E-05 AVERAGE 5.80E-05 STDEV 4.07E-06 USL 1.00E-03 LSL CPK 77.21 New Fab 25 MIN 4.83E-05 Group 2 MAX 6.42E-05 MEDIAN 5.15E-05 AVERAGE 5.25E-05 STDEV 3.67E-06 USL 1.00E-03 LSL CPK 86.15 New Fab 25 MIN 4.97E-05 Group 3 MAX 6.38E-05 MEDIAN 5.48E-05 AVERAGE 5.48E-05 STDEV 2.97E-06 USL 1.00E-03 LSL 30 CPK 106.01 Vr @ 1mA 43.38 44.67 44.43 44.38 0.25 30 19.55 42.19 46.04 45.35 45.30 0.68 30 7.55 40.53 46.14 45.50 45.31 0.96 5.34 Vf @ 0.1A 0.2592 0.2660 0.2613 0.2613 0.0014 0.32 Vf @ 1A 0.3553 0.3617 0.3577 0.3579 0.0014 0.45 Vf @ 3A 0.4600 0.4689 0.4650 0.4650 0.0025 0.75 14.20 0.2589 0.2630 0.2617 0.2615 0.0011 0.32 22.68 0.3565 0.3619 0.3599 0.3598 0.0012 0.45 38.28 0.4630 0.4757 0.4712 0.4710 0.0025 0.75 17.84 0.2583 0.2656 0.2605 0.2608 0.0013 0.32 25.37 0.3542 0.3600 0.3580 0.3577 0.0012 0.45 37.04 0.4595 0.4694 0.4663 0.4659 0.0024 0.75 14.74 25.69 39.15 Device: MBRP400100CTL DC Test Results Lot Temp Existing 25 MIN Fab MAX MEDIAN AVERAGE STDEV USL LSL CPK Ir @ 100V 8.75E-07 1.11E-05 1.75E-06 2.13E-06 1.86E-06 6.00E-03 New Fab 25 Group 1 1.02E-06 2.84E-06 1.86E-06 1.89E-06 5.08E-07 6.00E-03 MIN MAX MEDIAN AVERAGE STDEV USL LSL CPK New Fab 25 Group 2 MIN MAX MEDIAN AVERAGE STDEV USL LSL CPK Issue Date: 13 Apr, 2004 1072.02 3938.02 1.41E-06 5.15E-06 1.93E-06 2.01E-06 6.39E-07 6.00E-03 3130.61 Vr @ 6mA 108.30 130.30 127.30 125.27 5.31 100 1.59 121.30 129.90 127.70 127.49 1.63 100 5.62 115.40 126.80 121.30 121.28 2.88 100 2.47 Vf @ 200A 0.7519 0.7749 0.7662 0.7660 0.0060 0.83 3.57 0.7455 0.7585 0.7512 0.7517 0.0036 0.83 7.34 0.7435 0.7547 0.7479 0.7481 0.0030 0.83 9.19 Page 4 of 8 -5- Final Product/Process Change Notification #13428 Lot Temp New Fab 25 MIN Group 3 MAX MEDIAN AVERAGE STDEV USL LSL CPK Ir @ 100V 1.74E-06 1.68E-05 2.13E-06 3.13E-06 3.41E-06 6.00E-03 587.02 Vr @ 6mA 120.00 124.40 122.50 122.58 0.91 100 8.31 Vf @ 200A 0.7359 0.7527 0.7459 0.7461 0.0040 0.83 7.07 Full characterization reports are available upon request. CHANGED PART IDENTIFICATION: Products with date code 0424 (June 14, 2004) and forward may be from the new wafer fab. AFFECTED DEVICE LIST (WITHOUT SPECIALS): PART 1C5822WP 1N5817 1N5817RL 1N5818 1N5818RL 1N5819 1N5819RL 1N5819RLG 1N5820 1N5820RL 1N5821 1N5821RL 1N5822 1N5822RL 80SQ045N 80SQ045NRL MBR0520LT1 MBR0520LT1G MBR0520LT3 MBR0520LT3G MBR0530T1 MBR0530T1G MBR0530T3 MBR0530T3G MBR120ESFT1 MBR120ESFT3 MBR120LSFT1 MBR120LSFT3 MBR120VLSFT1 MBR120VLSFT3 MBR130LSFT1 MBR130T1 MBR130T1G MBR130T3 MBR140SFT1 MBR140SFT3 Issue Date: 13 Apr, 2004 Page 5 of 8 -6- Final Product/Process Change Notification #13428 MBR2515L MBR2535CTL MBR4015CTL MBR4015LWT MBR835 MBR835RL MBR840 MBR840RL MBR845 MBR845RL MBRA120ET3 MBRA120LT3 MBRA130LT3 MBRA130LT3G MBRA140T3 MBRA140T3G MBRA160T3 MBRA210ET3 MBRA210LT3 MBRA340T3 MBRB2515L MBRB2515LG MBRB2515LT4 MBRB2535CTL MBRB2535CTLT4 MBRB3030CTL MBRC2535CTLWP MBRC835L MBRC835LWP MBRD1035CTL MBRD1035CTLT4 MBRD1035CTLT4G MBRD835L MBRD835LG MBRD835LT4 MBRD835LT4G MBRM110ET1 MBRM110ET3 MBRM110LT1 MBRM110LT3 MBRM120ET1 MBRM120ET1G MBRM120ET3 MBRM120LT1 MBRM120LT1G MBRM120LT3 MBRM120LT3G MBRM130LT1 MBRM130LT1G MBRM130LT3 MBRM130LT3G MBRM140T1 MBRM140T3 MBRM140T3G MBRP20045CT MBRP20060CT Issue Date: 13 Apr, 2004 Page 6 of 8 -7- Final Product/Process Change Notification #13428 MBRP30045CT MBRP30060CT MBRP400100CTL MBRP40030CTL MBRS120T3 MBRS120T3G MBRS130LT3 MBRS130LT3G MBRS130T3 MBRS130T3G MBRS140T3 MBRS140T3G MBRS1540T3 MBRS1540T3G MBRS2040LT3 MBRS2040LT3G MBRS230LT3 MBRS240LT3 MBRS240LT3G MBRS260T3 MBRS260T3G MBRS2H40LT3 MBRS320T3 MBRS330T3 MBRS330T3G MBRS340T3 MBRS340T3G MBRS3H20T3 MBRS3H30T3 MBRS3H40T3 MBRS410ET3 MBRS410LT3 MBRS540T3 MBRS540T3G NRVBA130LT3 NRVBA140T3 NRVBM140T1 NRVBM140T3 NRVBS240LT3 SBR80520LT1 SBR80520LT3 SBRB2515LT4 SBRC175-1645WP SBRD81035CTLT4 SBRD835LT4 SBRD8835LT4 SBRS5652T3 SBRS5654T3G SBRS8120T3 SBRS8130LT3 SBRS8130T3 SBRS8140T3 SBRS8320T3 SBRS8330T3 SBRS8340T3 SBRS8340T3G Issue Date: 13 Apr, 2004 Page 7 of 8 -8- Final Product/Process Change Notification #13428 SRB5084T3 SRB5084T3G SS22T3 SS24T3 SS26T3 Issue Date: 13 Apr, 2004 Page 8 of 8