DISCRETE SEMICONDUCTORS DATA SHEET handbook, halfpage M3D283 KMI15/4 Rotational speed sensor Product specification Supersedes data of 2000 Jun 26 2000 Sep 05 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 FEATURES PINNING • Digital current output signal PIN DESCRIPTION • Zero speed capability 1 • Wide air gap VCC 2 V− • Wide temperature range • Vibration insensitive • EMC resistant. DESCRIPTION handbook, halfpage The KMI15/4 sensor detects rotational speed of ferrous gear wheels and reference marks(1). The sensor consists of a magnetoresistive sensor element, a signal conditioning integrated circuit in bipolar technology and a ferrite magnet. The frequency of the digital current output signal is proportional to the rotational speed of a gear wheel. CAUTION Do not press two or more products together against their magnetic forces. 1 2 MBH782 (1) The sensor contains a customized integrated circuit. Usage in hydraulic brake systems and in systems with active brake control is forbidden. For all other applications, higher temperature versions of up to 150 °C are available on request. Fig.1 Simplified outline (SOT453C). QUICK REFERENCE DATA SYMBOL PARAMETER MIN. TYP. MAX. UNIT VCC DC supply voltage − 12 − V Tamb ambient operating temperature −40 − +85 °C ICC (low) current output signal low − 7 − mA ICC (high) current output signal high − 14 − mA ft operating tooth frequency 0 − 25000 Hz d sensing distance 0 to 2.0 0 to 2.3 − mm 2000 Sep 05 2 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 LIMITING VALUES In accordance with Absolute Maximum Rating System (IEC 60134). SYMBOL PARAMETER CONDITIONS MIN. Tamb = −40 to +85 °C; RL = 115 Ω VCC DC supply voltage Tstg storage temperature Tamb operating ambient temperature Tsld soldering temperature t ≤ 10 s output short-circuit duration to GND MAX. UNIT −0.5 +16 V −40 +150 °C −40 +85 °C − 260 °C continuous CHARACTERISTICS Tamb = 25 °C; VCC = 12 V; d = 1.5 mm; ft = 2 kHz; test circuit: see Fig.7; RL = 115 Ω; sensor positioning: see Fig.15; gear wheel: module 2 mm; material 1.0715; unless otherwise specified. SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT ICC (low) current output signal low ICC (high) current output signal high see Figs 6 and 8 11.2 14 16.8 mA tr output signal rise time CL = 100 pF; see Fig.9; 10 to 90% value − 0.5 − µs tf output signal fall time CL = 100 pF; see Fig.9; 10 to 90% value − 0.7 − µs td switching delay time between stimulation pulse (generated by − a coil) and output signal 1 − µs ft operating tooth frequency for both rotation directions 0 − 25000 Hz d sensing distance see Fig.15 and note 1 0 to 2.0 0 to 2.3 − mm δ duty cycle see Fig.6 20 % see Figs 6 and 8 5.6 7 50 8.4 80 Note 1. High rotational speeds of wheels reduce the sensing distance due to eddy current effects (see Fig.17). 2000 Sep 05 3 mA Philips Semiconductors Product specification Rotational speed sensor KMI15/4 FUNCTIONAL DESCRIPTION The KMI15/4 sensor is sensitive to the motion of ferrous gear wheels or reference marks. The functional principle is shown in Fig.3. Due to the effect of flux bending, the different directions of magnetic field lines in the magnetoresistive sensor element will cause an electrical signal. Because of the chosen sensor orientation and the direction of ferrite magnetization, the KMI15/4 is sensitive to movement in the ‘y’ direction in front of the sensor only (see Fig.2). handbook, halfpage x x magnet with direction of magnetization y The magnetoresistive sensor element signal is amplified, temperature compensated and passed to a Schmitt-trigger in the conditioning integrated circuit (Figs 4 and 5). The digital output signal level (see Fig.6) is at a fixed level independent of the sensing distance. A (2-wire) output current enables safe sensor signal transport to the detecting circuit (see Fig.7). The integrated circuit housing is separated from the sensor element housing to optimize the sensor behaviour at high temperatures. z sensor IC The strength of the magnetic field caused by the Ferroxdure 100 magnet in the different sensor directions, measured at the centre of the magnetoresistive bridge, is typically: Hx = 7 kA/m (auxiliary field) and Hz = 17 kA/m (perpendicular to the sensor surface). Hy is zero due to the trimming process. MBH779 Fig.2 Component detail of the KMI15/4. gear wheel handbook, full pagewidth magnet z direction of motion magnetic field lines y sensor MRA957 (a) (b) (c) Fig.3 Functional principle. 2000 Sep 05 4 (d) Philips Semiconductors Product specification Rotational speed sensor KMI15/4 handbook, full pagewidth CONSTANT CURRENT SOURCE VOLTAGE CONTROL SENSOR SCHMITT TRIGGER AMPLIFIER V CC SWITCHABLE CURRENT SOURCE V MRA958 Fig.4 Block diagram. VCC handbook, full pagewidth constant current source switchable current source power supply sensor Vref EMC FILTER preamplifier GAP Schmitttrigger V MRA959 Fig.5 Simplified circuit diagram. 2000 Sep 05 5 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 MRA960 handbook, halfpage I CC T 14 mA V CC SENSOR V 7 mA I CC tp CL RL GND t MRA961 tp δ = ---- × 100% T Fig.6 Output signal as a function of time. Fig.7 Test and application circuit. APPLICATION INFORMATION MRA967 16 MRA968 1 handbook, halfpage I handbook, halfpage CC (mA) 14 VCC = 20 V t ( µ s) VCC = 12 V 0.8 I CC(high) tf VCC = 8 V 12 0.6 tr 10 0.4 VCC = 20 V 8 0.2 I CC(low) 6 ICC VCC = 12 V VCC = 8 V tr tf t 4 50 Fig.8 0 50 100 0 150 200 Tamb (oC) Output current levels as functions of ambient temperature; typical values. 2000 Sep 05 Fig.9 6 50 0 50 100 150 200 Tamb ( oC) Output current switching times as functions of ambient temperature; typical values. Philips Semiconductors Product specification Rotational speed sensor KMI15/4 Mounting conditions Gear Wheel Dimensions The recommended sensor position in front of a gear wheel is shown in Fig.15. Distance ‘d’ is measured between the sensor front and the tip of a gear wheel tooth. The KMI15/4 senses ferrous indicators like gear wheels in the ± y direction only (no rotational symmetry of the sensor); see Fig.2. The effect of incorrect mounting positions on sensing distance is shown in Figs 11, 12 and 13. The symmetrical reference axis of the sensor corresponds to the axis of the ferrite magnet. SYMBOL DESCRIPTION UNIT German DIN z number of teeth d diameter mm m module m = d/z mm p pitch p = π × m mm PD pitch diameter (d in inch) inch DP diametric pitch DP = z/PD inch−1 CP circular pitch CP = π/DP inch ASA; note1 Environmental conditions Due to eddy current effects the sensing distance depends on the tooth frequency (see Fig.17). The influence of gear wheel module on the sensing distance is shown in Fig.16. Note 1. For conversion from ASA to DIN: m = 25.4 mm/DP; p = 25.4 mm × CP. MBD840 4 handbook, halfpage y d (mm) pitch d ft 3 handbook, halfpage 2 pitch diameter MRA964 1 0 0 pitch diameter module = -----------------------------------------number of teeth 1 2 3 y (mm) 4 VCC = 12 V; ft = 2 kHz; module = 2 mm; pitch diameter = 100 mm. pitch = module × π Fig.11 Sensing distance as a function of positional tolerance in the y-axis; typical values. Fig.10 Gear wheel dimensions. 2000 Sep 05 7 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 MBD841 4 handbook, halfpage d (mm) d MBD842 3 Θ handbook, halfpage d (mm) ft 3 2 – + 2 x d 1 1 10 mm 0 0 0 1 2 3 θ (deg) –6 4 –4 –2 0 2 4 6 x (mm) VCC = 12 V; ft = 2 kHz; module = 2 mm. VCC = 12 V; ft = 2 kHz; module = 2 mm. Fig.12 Sensing distance as a function of positional tolerance; typical values. Fig.13 Sensing distance as a function of positional tolerance in the x-axis; typical values. MBD839 4 handbook, halfpage d (mm) 3 handbook, halfpage d sensor d 2 d 1 gear wheel MRA963 0 -50 0 50 100 150 200 Tamb ( o C) Fig.14 Typical sensing distance as a function of ambient temperature; typical values. 2000 Sep 05 Fig.15 Sensor positioning. 8 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 MRA966 1.5 MBD843 4 handbook, halfpage handbook, halfpage d d0 d (mm) 3 1 2 d 0.5 ft 1 0 0 1 2 3 0 0 4 5 module m (mm) 1 2 3 f t (kHz) 4 d0 = sensing distance for gear wheel with module = 2 mm. VCC = 12 V; module = 2 mm. Fig.16 Normalized maximum sensing distance as a function of a gear wheel module; typical values. 2000 Sep 05 Fig.17 Sensing distance as a function of tooth frequency; typical values. 9 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 EMC The board net often contains a central load dump protection that makes such a device in the protection circuit of the sensor module unnecessary. Figure 18 shows a recommended application circuit for automotive applications (wheel sensing ft < 5 kHz). It provides a protection interface to meet Electromagnetic Compatibility (EMC) standards and safeguard against voltage spikes Table 1 lists the tests which are applicable to this circuit and the achieved class of functional status. Protection against ‘load dump’ (test pulse 5 according to “DIN 40839”) means a very high demand on the protection circuit and requires a suitable suppressor diode with sufficient energy absorption capability. Table 1 Tests for electrostatic discharge (ESD) were conducted in line with “IEC 801-2” to demonstrate the KMI15/4’s handling capabilities. The “IEC 801-2” test conditions were: C = 150 pF, R = 150 Ω, V = 2 kV. Electromagnetic disturbances with fields up to 150 V/m and f = 1 GHz (ref. “DIN 40839”) have no influence on performance. EMC test results EMC REF. DIN 40839 SYMBOL MIN. (V) MAX. (V) REMARKS CLASS Test pulse 1 VLD −100 − td = 2 ms C Test pulse 2 VLD − 100 td = 0.2 ms A Test pulse 3a VLD −150 − td = 0.1 µs A Test pulse 3b VLD − 100 td = 0.1 µs A Test pulse 4 VLD −7 − td = 130 ms B Test pulse 5 VLD − 120 td = 400 ms B D1 handbook, halfpage +V VCC 1N4001/3 BZTO3G36 −V D2 C1 100 nF RL 115 Ω SENSOR CL 100 nF MGD805 GND Fig.18 Test/application circuit for the KMI15/4. 2000 Sep 05 10 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 PACKAGE OUTLINE Plastic single-ended multi-chip package; magnetized ferrite magnet (5.5 x 5.5 x 3 mm); 4 interconnections; 2 in-line leads M1 SOT453C v M A B HE1 K B A Q E A L1 M2 bp1 D D2 L L3 v M A B M3 E1 HE SENSOR DIE POSITION centre of reading point * D1 L2 1 2 bp c 0 e 2.5 5 mm scale DIMENSIONS (mm are the original dimensions) UNIT A(1) bp bp1 c 1.7 1.4 0.8 0.7 1.57 1.47 0.3 0.24 mm D(2) D1(2) D2(2) E(2) E1(2) 4.1 3.9 5.7 5.5 3.15 2.95 4.5 4.3 5.7 5.5 e HE HE1 K max. L L1 L2 L3 4.6 4.4 18.2 17.8 5.6 5.5 3.87 7.55 7.25 1.2 0.9 3.9 3.5 6.55 6.35 M1 M2 M3(1) Q 5.65 5.65 3.15 0.75 0.25 5.35 5.35 2.85 0.65 Notes 1. Glue thickness not included. 2. Plastic or metal protrusions of 0.15 mm maximum per side are not included. OUTLINE VERSION REFERENCES IEC JEDEC EIAJ 2000 Sep 05 EUROPEAN PROJECTION ISSUE DATE 99-09-23 00-08-31 SOT453C 11 v Philips Semiconductors Product specification Rotational speed sensor KMI15/4 DATA SHEET STATUS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS (1) Objective specification Development This data sheet contains the design target or goal specifications for product development. Specification may change in any manner without notice. Preliminary specification Qualification This data sheet contains preliminary data, and supplementary data will be published at a later date. Philips Semiconductors reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Philips Semiconductors reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Note 1. Please consult the most recently issued data sheet before initiating or completing a design. DEFINITIONS DISCLAIMERS Short-form specification The data in a short-form specification is extracted from a full data sheet with the same type number and title. For detailed information see the relevant data sheet or data handbook. Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips Semiconductors customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips Semiconductors for any damages resulting from such application. Limiting values definition Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 60134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability. Right to make changes Philips Semiconductors reserves the right to make changes, without notice, in the products, including circuits, standard cells, and/or software, described or contained herein in order to improve design and/or performance. Philips Semiconductors assumes no responsibility or liability for the use of any of these products, conveys no licence or title under any patent, copyright, or mask work right to these products, and makes no representations or warranties that these products are free from patent, copyright, or mask work right infringement, unless otherwise specified. Application information Applications that are described herein for any of these products are for illustrative purposes only. Philips Semiconductors make no representation or warranty that such applications will be suitable for the specified use without further testing or modification. 2000 Sep 05 12 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 NOTES 2000 Sep 05 13 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 NOTES 2000 Sep 05 14 Philips Semiconductors Product specification Rotational speed sensor KMI15/4 NOTES 2000 Sep 05 15 Philips Semiconductors – a worldwide company Argentina: see South America Australia: 3 Figtree Drive, HOMEBUSH, NSW 2140, Tel. +61 2 9704 8141, Fax. +61 2 9704 8139 Austria: Computerstr. 6, A-1101 WIEN, P.O. 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The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Printed in The Netherlands 613520/04/pp16 Date of release: 2000 Sep 05 Document order number: 9397 750 07471