FULL COLOR PRODUCTS SPECIFICATION HPB8F-4K3RGBx Drawn by Checked by Approved by RoH S Con fo rm ity DATE:2009/11/9 REV:A HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 2DEVICE NO:HPB8F-4K3RGBx HUEY JANN High Power 3W LED is made of hi-eff AS/TS AlInGaP and GaInN chips with precise package technique which makes excellent heat dissipation to reach the advantages of high luminous efficiency, low decay, and long endurance. Now we have these colors available: red, green, blue, white, yellow and infrared. 2FEATERUS Ø Instant light Ø Ø Long operating life Superior ESD defense Ø Ø Low voltage DC operated More energy efficient than incandescent and most halogen lamps 2TYPICAL APPLICATIONS Ø Architectural detail lighting Ø Ø Portable flashlight Reading lights Ø Medical applications Ø Ø LCD backlights Beacon lights Ø Decoration lights HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 1 2DEVICE NO:HPB8F-4K3RGBx 2 Explanation of Part Number: H P B 8 F 1 2 3 4 5 - 4K 6 3 RGBx 7 8 / WPCB 9 1.H: Huey Jann 2.P: High power LED Type 3.Shape distinguish: 4.Identification no: B: Lambertian type R: Reflector type 5.Lead frame type 6.Appearance: 4K:White Diffusion 7.Color number: Non: 1W 8.Color kind: 3: 3W RGB: Full Color 9.Heat conduction type: Non: emitter type /WPCB: with White star type heat sink HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 2 2DEVICE NO:HPB8F-4K3RGBx 2DEVICES Emitter Type Item Lens Color HPB8F-4K3RGB White Diffusion Common Cathode Dice Source Color AlInGaP/GaP Red GaInN/GaN Green GaInN/GaN Blue Dice Source Color AlInGaP/GaP Red GaInN/GaN Green GaInN/GaN Blue With White Star MCPCB Type Item Lens Color HPB8F-4K3RGB/WPCB White Diffusion Common Cathode HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 3 2DEVICE NO:HPB8F-4K3RGBx 2PACKAGE DIMENSIONS: 5.80 3 1.50 2 1 5 4 5.50 8.00 6 Emitter Type 3.80 9.20 11.60 Heatsink Mark 14.60 6 1.80 5 4 B 3 R 2 1 G Star Type LED Dice 1.6 2 1 3 5 4 6.5 6 3.7 3.3 9.15 6 5 4 B R G 3 2 1 NOTE: 1.All dimensions are in millimeter. 2.Lead spacing in measured where the lead emerge from the package. 3.prodruded resin under flange is 1.5mm max. 4.specifications are subject to change without notice. 5.Tolerance is 0.3mm unless otherwise noted. 6.Driving LED without heat sinking device is forbidden. o 7.It is strongly recommended that the temperature of lead be not higher than 55 C. 8.Proper current derating must be observed to maintain junction temperature below the maximum. 9.LEDs are not designed to be driven in reserve bias. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 4 2DEVICE NO:HPB8F-4K3RGBx 2ABSOLUTE MAXIMUM RATINGS TA=25°C PARAMETER SYMBOL Continuous Forward Current Peak Forward Current *1 LED Junction Temperature MAX. RATING UNIT Red Green Blue IF 350 350 350 mA IFM 550 500 500 mA Tj 120 135 135 °C Operating Temperature Topr -40 ~ +110 °C Storage Temperature Tstg -40 ~ +120 °C Manual Soldering Temperature 260 °C for 5 seconds max. *2 *3 *1.Duty Ratio=0.1%,Pulse Width=10us. *2.Iron soldering high temperature will not cause damage to the dice. But be aware of the high temperature will not only make the epoxy soften but also cause the lead moving and the gold wire broken and even open. So before returning to the normal temperatures PLEASE AVOID any serious pressure on the top of epoxy and lead. *3.Measured at leads, lens temperature must not exceed 120ºC during lead soldering and slug attach. Soldering by general IR reflow, Vapor phase reflow and wave soldering on this system product is unsuitable. Selective heating of the leads limit lead soldering, such as by hot bar reflow, fiber focussed IR, or hand soldering. The package back plane (slug) may not be attached by soldering, but rather with a thermally conductive adhesive. Electrical insulation between the slug and the board is necessary. Please consult welding matters needing attention. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 5 2DEVICE NO:HPB8F-4K3RGBx 2RED ELECTRIC-OPTICAL CHARACTERISTICS TA=25°C PARAMETER View Angle SYMBOL TEST CONDITION MIN TYP MAX UNIT 2q1/2 120 Forward Voltage VF 2.3 Luminous Intensity *2 IV 45 lm λd(HUE) 625 nm 20 nm Dominate Wave Length *3 IF=350mA △λ Spectrum Width Of Half Valve Thermal Resistance Junction To Case Thermal Resistance Junction To Case Voltage 2.8 V 15 o RθJ-C C/W 20 With Star Type Heat Sink Temperature Coefficient Of Forward deg △VF/△T -2 o mV/ C *2.Tolerance:± 15% HUEY-JANN measuring equipment : EXELTRON 2001. 2.S370 made by U.D.T. *3.The dominate wavelength ,λd, is derived from the CIE Chromaticity Diagram and represents the color of the device. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 6 2DEVICE NO:HPB8F-4K3RGBx 2GREEN ELECTRIC-OPTICAL CHARACTERISTICS TA=25°C PARAMETER View Angle SYMBOL TEST CONDITION MIN TYP MAX UNIT 2q1/2 120 Forward Voltage VF 3.6 Luminous Intensity *2 IV 55 lm λd(HUE) 525 nm 25 nm Dominate Wave Length *3 IF=350mA △λ Spectrum Width Of Half Valve Thermal Resistance Junction To Case Thermal Resistance Junction To Case Voltage 4.0 V 15 o RθJ-C C/W 20 With Star Type Heat Sink Temperature Coefficient Of Forward deg △VF/△T -2 o mV/ C *2.Tolerance:± 15% HUEY-JANN measuring equipment : EXELTRON 2001. 2.S370 made by U.D.T. *3.The dominate wavelength ,λd, is derived from the CIE Chromaticity Diagram and represents the color of the device. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 7 2DEVICE NO:HPB8F-4K3RGBx 2BLUE ELECTRIC-OPTICAL CHARACTERISTICS TA=25°C PARAMETER SYMBOL View Angle TEST CONDITION MIN TYP MAX UNIT 2q1/2 120 Forward Voltage VF 3.6 Luminous Intensity *2 IV 16 lm λd(HUE) 470 nm 25 nm Dominate Wave Length *3 IF=350mA △λ Spectrum Width Of Half Valve Thermal Resistance Junction To Case Voltage Of Forward V o RθJ-C C/W 20 With Star Type Heat Sink Coefficient 4.0 15 Thermal Resistance Junction To Case Temperature deg △VF/△T -2 o mV/ C *2.Tolerance:± 15% HUEY-JANN measuring equipment : EXELTRON 2001. 2.S370 made by U.D.T. *3.The dominate wavelength ,λd, is derived from the CIE Chromaticity Diagram and represents the color of the device. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 8 2DEVICE NO:HPB8F-4K3RGBx 2RELIABILITY TEST Ø Endurance Test Test Item Operation Life Reference Standard MIL-STD-750:1026 Connect with a power if=350mA MIL-STD-883:1005 Ta=Under room temperature JIS-C-7021 Test Time=1,000hrs :B-1 High Temperature High Humidity Temperature Storage RH=80% ~ 85% 0/22 0/22 Test Time=1,000hrs MIL-STD-883:1008 High Ta=+120℃± 5℃ JIS-C-7021 :B-10 Test Time=1,000hrs JIS-C-7021 :B-12 Low Temperature Storage Result Ta=+85℃± 5℃ MIL-STD-202:103B JIS-C-7021 :B-11 Storage High Test Conditions Low Ta=-40℃± 5℃ Test Time=1,000hrs 0/22 0/22 *Failure Criteria: 1. VF arise ≧10% 2. IV decline ≧30% 3. A failure is an LED that is open or shorted HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 9 2DEVICE NO:HPB8F-4K3RGBx 2RELIABILITY TEST Ø Environmental Test Test Item Reference Standard MIL-STD-202:107D Temperature MIL-STD-750:1051 Cycling MIL-STD-883:1010 JIS-C-7021 Thermal Shock :A-4 Test Conditions Result -40℃ ~ +25℃ ~ +85℃ ~ +25℃ 60min 20min 60min 20min 0/22 Test Time=200cycle MIL-STD-202:107D -40℃± 5℃ ~ +110℃± 5℃ MIL-STD-750:1051 20min MIL-STD-883:1010 Test Time=200cycle 20min 0/22 *Failure Criteria: 1. VF arise ≧10% 2. IV decline ≧30% 3. A failure is an LED that is open or shorted HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 10 2DEVICE NO:HPB8F-4K3RGBx 2TYPICAL ELECTRICAL OPTICAL CHARACTERISTICS CURVES O Ta=25 C 600 GREEN RED FORWARD CURRENT (mA) FORWARD CURRENT (mA) 500 400 BLUE 300 200 100 0 2.0 2.4 2.8 3.0 3.4 500 400 300 200 100 0 -55 -25 3.8 0 25 50 100 125 75 AMBIENT TEMPERATURE( OC) FORWARD VOLTAGE (V) O Ta=25 C 1.0 0.8 0.6 0.4 0.2 0 0 100 200 300 400 Relative to value at 25 C 2.0 Relative luminousity Relative luminousity Relative to value at IF=350mA 1.2 1.0 0.5 0.3 0.2 -40 500 -20 0 20 40 80 60 100 Ambient temperature( C) O Forward current (mA) HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 11 2DEVICE NO:HPB8F-4K3RGBx 2TYPICAL ELECTRICAL OPTICAL CHARACTERISTICS CURVES O Ta=25 C 0.03 0.008 0.01 0 Chromaticity Coordinate Chromaticity Coordinate 0.006 0.02 Cy Cx 0.004 0.002 0 -0.002 -0.004 -0.01 -0.006 -0.008 -0.02 -0.03 0 200 400 600 800 -0.010 -0.012 -40 1000 -20 0 20 80 100 Ambient Temperature( C) O RELATIVE RADIANT INTENSITY 60 o Forward Current 1.2 40 0 Ta=25 C 10 20 30 1.0 0.8 40 0.6 50 1.0 0.4 60 70 0.8 0.2 80 90 0 400 450 500 550 600 650 700 750 0.2 0.5 1/2 POWER WAVELENGTH (nm) VIEW ANGLE Ta=25 O C HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 12 2DEVICE NO:HPB8F-4K3RGBx 2 Package Dimension For Emitter Type 10 18 420 NOTE: 1. Dimensions are specified as follows: mm. 2. Tolerance is ±0.3mm unless otherwise noted. 3. 50 pcs emitters per tube. 4. 80 tubes per inside box. 5. 4 inside box per outside box. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 13 2DEVICE NO:HPB8F-4K3RGBx 2 Package Dimension For Star Type 110 310 26 300 315 9 30 16.5 NOTE: 1. Dimensions are specified as follows: mm. 2. Tolerance is ±0.3mm unless otherwise noted. 3. 100pcs star per tray. 4. 10 trays per box. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 14 2DEVICE NO:HPB8F-4K3RGBx 2 Requirements to user The LED products by HUEY-JANN is designed, manufactured, and sold aiming at high standard quality and reliability, however, reliability of electronic apparatus is seen as a product of reliability superior to HUEY-JANN and using status at users. From this point, HUEY-JANN requests user’s for following things. 2 Please do not extrude the colloid 2 Recommended Solder Pad Design Slug Independent ψ6.8 1.6 Solder Pad Solder Mark 2.8 10.0 Note: 15.6 1.All dimensions are in millimeters. 2.Electrical isolation is required between Slug and Solder Pad. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 15 2DEVICE NO:HPB8F-4K3RGBx 2 Heat Plate Soldering Condition a. Soldering Process for Solder Paste Heat conduction rubber Heat Plate PCB Use Solder Mask to print Solder Place Emitter on PCB. Put PCB on Heat Plate until Paste on PCB. Solder Paste melt. 1.The Solder Paste sould be melted within 10 seconds. 2.Take out PCB out from Heat Plate within 15 seconds. b. Soldering Process for Solder Wire Heat conduction rubber Solder Wire PCB Heat Plate Heat Plate Place Solder Wire to the solder Put Emitter on PCB. Take the pad of PCB. PCB out from Heat Plate within Heat Plate Put PCB on Heat Plate. 10 seconds. NOTE: o o 1.Heat plate temperature: 230 C max for Lead Solder and 260 C max for Lead-Free Solder. 2.When soldering, do not put stress on the LEDs during heating. 3.After soldering, do not warp the circuit board. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 16 2DEVICE NO:HPB8F-4K3RGBx 2 Soldering Process For Hot Bar Heat conduction rubber Hot Bar PCB Thermal Conductive Glue Put Emitter on the PCB. Dispensing Hot Bar soldering of High Power Emitter NOTE: o o 1.Hot Bar temperature: 230 C max for Lead Solder and 260 C max for Lead-Free Solder. 2.When soldering, do not put stress on the LEDs during heating. 3.After soldering, do not warp the circuit board. 2 Manual Hand Soldering Thermal Conductive Glue PCB Heat conduction rubber Solder Wire Soldering Lron Place Thermal Conductive Glue Place Emitter on the PCB. on the PCB. Use Soldering Iron to solder the leads of Emitter within 5 seconds. 1.Solder tip temperature: 230°C max for Lead Solder and 260°C max for Lead-Free Solder. 2.Avoiding damage to the emitter or to the PCB dielectric layer. Damage to the epoxy layer can cause 3.Do not let the solder contact from solder pad to back-side of PCB. This one will cause a short circuit and damage emitter. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 17 2DEVICE NO:HPB8F-4K3RGBx 2 Conclusion Huey Jann provide simple comparison table for High Power LED, you could find your request heat dissipation area from the following table. Free Convection Horizontal Free Convection Free Convection Flat Heat Dissipation-Set-up Vertical Flat Heat Dissipation-Set-up Finned Heat Dissipation-Set-up 2 2 ( Area Require mm ) 3W 2 ( Area Require mm ) 5,400 ( Area Require mm ) 4,500 7,200 o *TAB in this table is according to highest operating temperature 65 C. *Different materials of second heat dissipation device, the surface area of heat sink will be different. Thus, this document is for reference only. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 18 2DEVICE NO:HPB8F-4K3RGBx 2 TAB Temperature - Life Characteristics Curves High Power LED TAB(Board Ambient Temperature ) Tboard second heat dissipation apparatus Tboard second heat dissipation apparatus Star Type Emitter Type 60000 Life (hrs)-Light Hold Out 70% 50000 40000 30000 20000 10000 0 40 60 80 100 120 o Board Ambient Temperature ( C ) o *Board Ambient Temperature Tolerance ±5 C. *The TAB is the stable testing value for the product lighted 100% after one hour. *This document is for reference only. HUEY JANN ELECTRONICS INDUSTRY CO., LTD. No.27 Line 466 Sec.2,Canng-nan Rd. Wu-chi Town Taichung Shien, Taiwan, R.O.C. TEL:+886-4-26393976 FAX:+886-4-26393125 19