3-to-8 Cell Li-ion Battery Pack Monitor ISL94203 Features The ISL94203 is a Li-ion battery monitor IC that supports from 3 to 8 series connected cells. It provides full battery monitoring and pack control. The ISL94203 provides automatic shutdown and recovery from out of bounds conditions and automatically controls pack cell balancing. • Eight cell voltage monitors support Li-ion CoO2, Li-ion Mn2O4, and Li-ion FePO4 chemistries • Stand-alone pack control - No microcontroller needed • Multiple voltage protection options (Each programmable to 4.8V; 12-bit digital value) and selectable overcurrent protection levels • Programmable detection/recovery times for overvoltage, undervoltage, overcurrent, and short circuit conditions The ISL94203 is highly configurable as a stand-alone unit, but can be used with an external microcontroller, which communicates to the IC through an I2C interface. Applications • Configuration/calibration registers maintained in EEPROM • Open battery connect detection • Power tools • Integrated charge/discharge FET drive circuitry with built-in charge pump supports high-side N-channel FETs • Battery back-up systems • E-bikes • Cell balancing uses external FETs with internal state machine or external microcontroller • Enters low power states after periods of inactivity. Charge or discharge current detection resumes normal scan rates P+ LDMON C2 C3 C1 DFET CFET VDD PSD CB8 VC7 FETSOFF CB7 VC6 INT RGO CB6 VC5 CB5 VC4 CB4 VC3 CB3 VC2 CB2 VC1 GND CHMON VBATT VC8 PCFET CS2 43V CS1 43V CHRG ISL94203 SD EOC SCL SDA TEMPO CB1 VC0 xT1 xT2 VREF VSS ADDR P- FIGURE 1. TYPICAL APPLICATION DIAGRAM December 5, 2012 FN7626.2 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas Inc. 2012. All Rights Reserved Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. ISL94203 Ordering Information PART NUMBER (Note 2) PART MARKING QUANTITY ISL94203IRTZ TEMP. RANGE (°C) PACKAGE (Pb-free) PKG. DWG. # Bulk quantity 94203 IRTZ -40 to +85 48 Ld TQFN L48.6x6 ISL94203IRTZ-T7 (Note 1) 1000/reel 94203 IRTZ -40 to +85 48 Ld TQFN L48.6x6 ISL94203IRTZ-T (Note 1) 4000/reel 94203 IRTZ -40 to +85 48 Ld TQFN L48.6x6 ISL94203EVAL1Z One Evaluation Board NOTES: 1. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL94203. For more information on MSL please see tech brief TB363. Pin Configuration VBATT CSI1 CSI2 CFET PCFET VDD DFET C1 C2 C3 LDMON CHMON ISL94203 (48 LD TQFN) TOP VIEW 48 47 46 45 44 43 42 41 40 39 38 37 VC8 1 36 RGO CB8 2 35 EOC VC7 3 34 SD CB7 4 33 FETSOFF VC6 5 32 PSD CB6 6 31 INT PAD VC5 7 30 DNC CB5 8 29 VSS VC4 9 28 VSS CB4 10 27 SDAO VC3 26 SDAI 11 CB3 12 2 13 14 15 16 17 18 19 20 21 22 23 24 VC2 CB2 VC1 CB1 VC0 VSS VREF XT1 XT2 TEMPO DNC ADDR 25 SCL FN7626.2 December 5, 2012 ISL94203 Pin Descriptions PIN NUMBER SYMBOL DESCRIPTION 1, 3, 5, 7, 9, 11, 13, 15, 17 VC8, VC7, VC6, VC5, VC4, VC3, VC2, VC1, VC0 Battery cell n voltage input. This pin is used to monitor the voltage of this battery cell. The voltage is level shifted to a ground reference and is monitored internally by an ADC converter. VCn connects to the positive terminal of a battery cell (CELLN) and VC(n-1)the negative terminal of CELLN (VSS connects with the negative terminal of CELL1). 2, 4, 6, 8, 10, 12, 14, 16 CB8, CB7, CB6, CB5, CB4, CB3, CB2, CB1 Cell balancing FET control output n. This internal drive circuit controls an external FET used to divert a portion of the current around a cell while the cell is being charged or adds to the current pulled from a cell during discharge in order to perform a cell voltage balancing operation. This function is generally used to reduce the voltage on an individual cell relative to other cells in the pack. The cell balancing FETs are turned on or off by an internal cell balance state machine or an external controller. 18, 28, 29 VSS Ground. This pin connects to the most negative terminal in the battery string. 19 VREF Voltage Reference Output. This output provides a 1.8V reference voltage for the internal circuitry and for the external microcontroller. 20, 21 XT1, XT2 22 TEMPO 23, 30 DNC 24 ADDR 25 SCL 26, 27 Temperature monitor inputs. These pins input the voltage across two external thermistors used to determine the temperature of the cells and or the power FET. When this input drops below the threshold, an external over-temperature condition exists. Temperature monitor output control. This pin outputs a voltage to be used in a divider that consists of a fixed resistor and a thermistor. The thermistor is located in close proximity to the cells or the power FET. The TEMPO output is connected internally to the VREF voltage through a PMOS switch only during a measurement of the temperature, otherwise the TEMPO output is off. Do Not Connect Serial Address. This is an address input for an I2C communication link to allow for two cascaded devices on one bus. Serial Clock. This is the clock input for an I2C communication link. SDAI, SDAO Serial Data. These are the data lines for an I2C interface. When connected together they form the standard bi-directional interface for the I2C bus. When separated, they can use separate level shifters for a cascaded operation. 31 INT Interrupt. This pin goes active low, when there is an external µC connected to the ISL94203 and µC communication fails to send a slave byte within a watchdog timer period. This is a CMOS type output. 32 PSD Pack Shutdown. This pin goes active high, when any cell voltage reaches the OVLO threshold (OVLO flag). Optionally, PSD is also set if there is a voltage differential between any two cells that is greater than a specified limit (CELLF flag), or if there is an open wire condition. This pin can be used for blowing a fuse in the pack or as an interrupt to an external µC. 33 FETSOFF 34 SD Shutdown. This output indicates that the ISL94203 detected any failure condition that would result in the DFET turning off. This could be undervoltage, overcurrent, over- or under-temperature, etc. The SD pin also goes active if there is any charge overcurrent condition. This is an open drain output. 35 EOC End-of-Charge. This output indicates that the ISL94203 detected a fully charged condition. This is defined by any cell voltage exceeding an EOC voltage (as defined by an EOC value in EEPROM). 36 RGO Regulator Output. This is the 2.5V regulator output. 37 CHMON Charge Monitor. This input monitors the charger connection. When the IC is in the sleep mode, connecting this pin to the charger wakes up the device. When the IC recovers from a charge overcurrent condition, this pin is used to monitor that the charger is removed prior to turning on the power FETs. In a single path configuration, this pin and the LDMON pin connect together. 38 LDMON Load Monitor. This pin monitors the load connection. When the IC is in the sleep mode, connecting this pin to a load wakes up the device. When the IC recovers from a discharge overcurrent or short circuit condition, this pin is used to monitor that the load is removed prior to turning on the power FETs. In a single path configuration, this pin and the CHMON pin connect together. 39, 40, 41 C3, C2, C1 FETSOFF. This input allows an external microcontroller to turn off both Power FET and CB outputs. Charge Pump Capacitor Pins. These external capacitors are used for the charge pump driving the power FETs. 3 FN7626.2 December 5, 2012 ISL94203 Pin Descriptions (Continued) PIN NUMBER SYMBOL DESCRIPTION 42 DFET Discharge FET Control. The ISL94203 controls the gate of a discharge FET through this pin. The power FET is an N-Channel device. The FET is turned on by the ISL94203 if all conditions are acceptable. The ISL94203 will turn off the FET in the event of an out of bounds condition. The FET can be turned off by an external microcontroller by writing to the CFET control bit. The CFET output is also turned off by the FETSOFF pin. The FET output cannot be turned on by an external microcontroller if there are any out of bounds conditions. 43 VDD IC Supply Pin. This pin provides the operating voltage for the IC circuitry. 44 PCFET Precharge FET Control. The ISL94203 controls the gate of a precharge FET through this pin. The power FET is an N-Channel device. The FET is turned on by the ISL94203 if all conditions are acceptable. The ISL94203 will turn off the FET in the event of an out of bounds condition. The FET can be turned off by an external microcontroller by writing to the PCFET control bit. The PCFET output is also turned off by the FETSOFF pin. The FET output cannot be turned on by an external microcontroller if there are any out of bounds conditions. Either the PCFET or the CFET turn on, but not both. 45 CFET Charge FET Control. The ISL94203 controls the gate of a charge FET through this pin. The power FET is an N-Channel device. The FET is turned on by the ISL94203 if all conditions are acceptable. The ISL94203 will turn off the FET in the event of an out of bounds condition. The FET can be turned off by an external microcontroller by writing to the CFET control bit. The CFET output is also turned off by the FETSOFF pin. The FET output cannot be turned on by an external microcontroller if there are any out of bounds conditions. Either the PCFET or the CFET turn on, but not both. 46, 47 CSI2, CSI1 48 VBATT PAD GND Current Sense Inputs. These pins connect to the ISL94203 current sense circuit. There is an external resistance across which the circuit operates. The sense resistor is typically in the range of 0.2mΩ to 5mΩ. Battery pack voltage input. This pin is used to monitor the voltage of the battery stack. The voltage is internally divided by 32 and connected to an ADC converter through a MUX. Thermal Pad. This pad should connect to ground. 4 FN7626.2 December 5, 2012 ISL94203 N-CHANNEL FETs P+ PACK+ VDD +16V 30kΩ 220nF CHMON LDMON C2 C1 DFET VDD C3 O.C. WAKEUP RECOVERY CIRCUIT FET CONTROLS/CHARGE PUMP VBATT 1kΩ POWER ON RESET STATE MACHINE VC8 330kΩ 4.7nF 10kΩ 20kΩ 1kΩ CB8 CB8:1 VC7 330kΩ 4.7nF 10kΩ 20kΩ 1kΩ EOC EOC/SD ERROR CONDITIONS (OV, UV, SLP STATE MACHINES) VSS SD CB STATE MACHINE VSS FETSOFF CB7 PSD VC6 330kΩ 4.7nF 10kΩ 20kΩ 1kΩ INT RAM CB5 VC4 1kΩ 20kΩ 4.7nF 10kΩ 330kΩ 1kΩ 20kΩ 4.7nF CB4 VC3 10kΩ 330kΩ CB3 VC2 1kΩ 20kΩ 4.7nF 10kΩ 330kΩ CB2 VC1 1kΩ 20kΩ 4.7nF 10kΩ CB1 VC0 BAT- MEMORY MANAGER OSC TIMING AND CONTROL SCAN STATE MACHINE SCAN STATE CB STATE OVERCURRENT STATE EOC/SD/ERROR STATE LDO RGO REG RGO (OUT) SDAO SDAI I2C SCL ADDR TEMPO WATCHDOG TIMER TEMP 330kΩ EEPROM REGISTERS 14-BIT ADC MUX 10kΩ 330kΩ TEMP/VOLTAGE MONITOR ALU MUX VC5 20kΩ 4.7nF MUX CB6 INPUT BUFFER/LEVEL SHIFTER/OPEN WIRE DETECT BAT+ CFET CURRENT SENSE GAIN AMPLIFIER x5/x50/x500 GAIN OVERCURRENT STATE MACHINE PCFET CS2 CS1 VDD +16V TEMP VB/16 RGO/2 xT2 xT2 xT1 xT1 iT TGAIN x1/x2 VREF VREF VSS PACK- P- FIGURE 2. BLOCK DIAGRAM 5 FN7626.2 December 5, 2012 ISL94203 Table of Contents Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Thermal Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Recommended Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Symbol Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Timing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 External Temperature Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wake-up Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Change in FET Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Temperature Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Interface Timing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discharge Overcurrent/Short Circuit Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Charge Overcurrent Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 16 17 18 18 19 19 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Power Path Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Pack Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Battery Cell Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Power-Up Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Wake-up Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Low Power States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Typical Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Cell Fail Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Open Wire Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Current and Voltage Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Current Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Sense. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcurrent and Short Circuit Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcurrent and Short Circuit Response (Discharge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcurrent Response (Charge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Microcontroller Overcurrent FET Control Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage, Temperature, and Current Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cell Voltage Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overvoltage Detection/Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Undervoltage Detection/Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Monitoring/Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Microcontroller Read of Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 27 28 29 29 29 32 33 34 35 36 38 38 Microcontroller FET Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Cell Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Cell Balance in Cascade Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 µC Control of Cell Balance FETs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Cell Balance FET Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Watchdog Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Power FET Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 General I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Higher Voltage Microcontrollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Packs with Fewer than 8 Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6 FN7626.2 December 5, 2012 ISL94203 EEPROM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Serial Interface Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clock and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Write Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Read Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45 45 45 45 46 48 Register Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Registers: Summary (EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Registers: Summary (RAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Registers: Detailed (EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Registers: Detailed (RAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 PC Board Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 QFN Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Simple Stand Alone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 About Intersil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Package Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 7 FN7626.2 December 5, 2012 ISL94203 Absolute Maximum Ratings (Note 4) Thermal Information Power Supply Voltage, VDD . . . . . . . . . . . . . . . . . VSS - 0.5V to VSS + 45.0V Cell Voltage (VC, VBATT) VCn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to VBATT + 0.5V VCn - VSS (n = 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to 45.0V VCn - VSS (n = 6, 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to 36.0V VCn - VSS (n = 4, 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5V to 27.0V VCn - VSS (n = 2, 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5V to 17.0V VCn - VSS (n = 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5V to 7.0V VCn - VSS (n = 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to 3.0V VCn - VC(n-1) (n = 2 to 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . .-3.0V to 7.0V VC1 - VC0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5V to 7.0V Cell Balance Pin Voltages (VCB) VCBn - VCn-1, n = 1 to 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5V to 7.0V VCn - VCBn, n = 6 to 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5V to 7.0V Terminal Voltage ADDR, xT1, xT2, FETSOFF, PSD, INT . . . . . . . . . . . . . . -0.5 to VRGO +0.5V SCL, SDAI, SDAO, EOC, SD. . . . . . . . . . . . . . . . . . . . . . . . . . . . .-0.5 to 5.5V CFET, PCFET, C1, C2, C3 . . . . . . . VDD - 0.5V to VDD + 15.5V (60V max) DFET, CHMON, LDMON . . . . . . . . . . . . . . -0.5V to VDD+ 15.0V (60V max) Current Sense Voltage VBATT, CS1, CS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to VDD +1.0V VBATT - CS1, VBATT - CS2 . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to +0.5V CS1 - CS2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.5V to +0.5V ESD Rating Human Body Model (Tested per JESD22-A114E . . . . . . . . . . . . . . . . 2kV Machine Model (Tested per JESD22-A115-A . . . . . . . . . . . . . . . . . . 100V Latch Up (Tested per JESD-78B; Class 2, Level A) . . . . . . . . . . . . . . 100mA Thermal Resistance (Typical) θJA (°C/W) θJC (°C/W) 48 Ld QFN (Notes 5, 6) . . . . . . . . . . . . . . . . 28 0.75 Continuous Package Power Dissipation. . . . . . . . . . . . . . . . . . . . . . . .400mW Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .+125°C Storage Temperature Range. . . . . . . . . . . . . . . . . . . . . . . .-55°C to +125°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp Recommended Operating Conditions Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40°C to +85°C Operating Voltage: VDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4V to 36V VCn-VC(n-1) Specified Range . . . . . . . . . . . . . . . . . . . . . . . . . 2.0V to 4.3V VCn-VC(n-1) Extended Range . . . . . . . . . . . . . . . . . . . . . . . . . 1.0V to 4.4V VCn-VC(n-1) Maximum Range (any cell) . . . . . . . . . . . . . . . . 0.5V to 4.8V CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. Devices are characterized, but not production tested, at Absolute Maximum Voltages. 5. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 6. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside. Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. PARAMETER SYMBOL Power-up Condition – Threshold Rising (Device becomes operational) TEST CONDITION MAX (Note 7) UNIT VDD minimum voltage at which device operation begins (CFET turns on; CHMON = VDD) 6.0 V VPORR2 CHMON minimum voltage at which device operation begins (CFET turns on; VDD > 6.0V) VDD V 3.0 V VPORF VDD minimum voltage device remains operational (RGO turns off) 2.5V Regulated Voltage VRGO IRGO = 3mA 1.8V Reference Voltage VREF IVBATT Input leakage current; NORMAL/IDLE/DOZE VDD = 33.6V Input leakage current; SLEEP/Power Down VDD = 33.6V 8 TYP VPORR1 Power-Down Condition – Threshold Falling VBATT Input Current - VBATT MIN (Note 7) 2.4 2.5 2.6 V 1.79 1.8 1.81 V 38 45 µA 1 µA FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL VDD Supply Current Input Bias Current TEST CONDITION MIN (Note 7) TYP MAX (Note 7) UNIT IVDD1 Device active (Normal Mode) (No error conditions) CFET, PCFET, DFET = OFF; VDD = 33.6V 310 370 µA IVDD2 Device active (IDLE mode) (No error conditions) IDLE = 1 CFET, PCFET, DFET = OFF; VDD = 33.6V 215 275 µA IVDD3 Device active (DOZE mode) (No error conditions) DOZE = 1 CFET, PCFET, DFET = OFF; VDD = 33.6V 210 265 µA IVDD4 FET Drive Current (IVDD increase when FETs are on NORMAL/IDLE/DOZE modes); VDD = 33.6V 215 IVDD5 Device active (SLEEP mode); SLEEP = 1; VDD = 33.6V 0°C to +60°C -40°C to +85°C IVDD6 Power-Down PDWN = 1; VDD = 33.6V ICS1 VDD = VBATT = VCS1 = VCS2 = 33.6V (Normal, Idle, Doze) 13 10 VDD = VBATT = VCS1 = VCS2 = 33.6V (Sleep, Power-Down) 0°C to +60°C -40°C to +85°C ICS2 µA 30 50 µA 1 µA 15 µA µA 1 3 VDD = VBATT = VCS1 = VCS2 = 33.6V (Normal, Idle, Doze) 10 VDD = VBATT = VCS1 = VCS2 = 33.6V (Sleep, Power Down) 0°C to +60°C -40°C to +85°C 15 µA 1 3 µA VCn Input Current IVCN Cell input leakage current AO2:AO0 = 0000H (NORMAL/IDLE/DOZE; Not sampling cells) -1 1 µA CBn Input Current ICBN Cell Balance pin leakage current (No balance active) -1 1 µA -25 15 mV TEMPERATURE MONITOR SPECIFICATIONS External Temperature Accuracy VXT1 Internal Temperature Monitor Output (See “Temperature Monitoring/Response” on page 36) 9 TINT25 VINTMON External temperature monitoring error. ADC voltage error when monitoring xT1 input. TGain = 0; (xTn = 0.2V to 0.737V) [iTB:iT0]10*1.8/4095/GAIN GAIN = 2 (TGain bit = 0) Temperature = 25°C Change in [iTB:iT0]10*1.8/4095/GAIN GAIN = 2 (TGain bit = 0) Temperature = -40°C to +85°C 0.276 V 1.0 mV/°C FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL TEST CONDITION MIN (Note 7) TYP MAX (Note 7) UNIT CELL VOLTAGE MONITOR SPECIFICATIONS Cell Monitor Voltage Accuracy VADCR Cell Monitor Voltage Accuracy VADC VBATT Voltage Accuracy VBATT Relative Cell Measurement Error (Max absolute cell measurement error Min absolute cell measurement error) VCn - VC(n-1) = 2.4V to 4.2V; 0°C to +60°C VCn - VC(n-1) = 0.1V to 4.7V; 0°C to +60°C VCn - VC(n-1) = 0.1V to 4.7V; -40°C to +85°C 3.0 10 15 30 mV Absolute Cell Measurement Error (Cell measurement error compared with voltage at the cell) VCn - VC(n-1) = 2.4V to 4.2V; 0°C to +60°C VCn - VC(n-1) = 0.1V to 4.7V; 0°C to +60°C VCn - VC(n-1) = 0.1V to 4.7V; -40°C to +85°C -15 -20 -30 15 20 30 mV VBATT - [VBB:VB0]10*32*1.8/4095; 0°C to +60°C -40°C to +85°C -200 -270 200 270 mV CURRENT SENSE AMPLIFIER SPECIFICATIONS Charge Current Threshold VCCTH Discharge Current Threshold VDCTH Current Sense Accuracy -100 μV VCS1-VCS2, DCHING indicates discharge current; VCS1 = 26.4V 100 μV VIA1 VIA1 = ([ISNSB:ISNS0]10*1.8/4095)/5; CHING bit set Gain = 5 VCS1 = 26.4V, VCS2 - VCS1 = + 100mV 97 102 107 mV VIA2 VIA2 = ([ISNSB:ISNS0]10*1.8/4095)/5; DCHING bit set Gain = 5 VCS1 = 26.4V, VCS2 - VCS1 = - 100mV -107 -102 -97 mV VIA3 VIA3 = ([ISNSB:ISNS0]10*1.8/4095)/50; CHING bit set Gain = 50 VCS1 = 26.4V, VCS2 - VCS1 = + 10mV 8.0 10.0 12.0 mV VIA4 VIA4 = ([ISNSB:ISNS0]10*1.8/4095)/50; DCHING bit set Gain = 50 VCS1 = 26.4V, VCS2 - VCS1 = - 10mV -12.0 -10.0 -8.0 mV VIA5 VIA3 = ([ISNSB:ISNS0]10*1.8/4095)/500; CHING bit set Gain = 500 VCS1 = 26.4V, VCS2 - VCS1 = + 1mV 0°C to +60°C -40°C to +85°C 0.5 0.4 1.0 1.5 1.6 mV VIA4 = ([ISNSB:ISNS0]10*1.8/4095)/500; DCHING bit set. Gain = 500 VCS1=26.4V, VCS2 - VCS1 = - 1mV 0°C to +60°C -40°C to +85°C -1.5 -1.6 -1.0 -0.5 -0.4 mV VIA6 10 VCS1-VCS2, CHING indicates charge current VCS1 = 26.4V FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL MIN (Note 7) TYP MAX (Note 7) UNIT VOCD = 4mV [OCD2:0] = 0,0,0 2.6 4 5.4 mV VOCD = 8mV [OCD2:0] = 0,0,1 6.4 8 9.6 mV VOCD = 16mV [OCD2:0] = 0,1,0 12.8 16 19.2 mV VOCD = 24mV [OCD2:0] = 0,1,1 20 25 30 mV VOCD = 32mV [OCD2:0] = 1,0,0 (DEFAULT) 26.4 33 39.6 mV VOCD = 48mV [OCD2:0] = 1,0,1 42.5 50 57.5 mV VOCD = 64mV [OCD2:0] = 1,1,0 60.3 67 73.7 mV VOCD = 96mV [OCD2:0] = 1,1,1 90 100 110 mV TEST CONDITION OVERCURRENT/SHORT CIRCUIT PROTECTION SPECIFICATIONS Discharge Overcurrent Detection Threshold VOCD 160 ms Discharge Overcurrent Detection Time tOCDT [OCDTA:OCDT0] = 0A0H (160ms) (DEFAULT) Range: 0ms to 1023ms 1ms/step 0s to 1023s; 1s/step Short Circuit Detection Threshold VSCD VSCD = 16mV [SCD2:0] = 0,0,0 10.4 16 21.6 mV VSCD = 24mV [SCD2:0] = 0,0,1 18 24 30 mV VSCD = 32mV [SCD2:0] = 0,1,0 26 33 40 mV VSCD = 48mV [SCD2:0] = 0,1,1 42 49 56 mV VSCD= 64mV [SCD2:0] = 1,0,0 60 67 74 mV VSCD = 96mV [SCD2:0] = 1,0,1 (DEFAULT) 90 100 110 mV VSCD =128mV [SCD2:0] = 1,1,0 127 134 141 mV VSCD =256mV [SCD2:0] = 1,1,1 249 262 275 mV 200 µs Short Circuit Current Detection Time tSCT [SCTA:SCT0] = 0C8H (200µs) (DEFAULT) Range: 0µs to 1023µs; 1µs/step 0ms to 1023ms 1ms/step Charge Overcurrent Detection Threshold VOCC VOCC = 1mV [OCC2:0] = 0,0,0 0.2 1 2.1 mV VOCC= 2mV [OCC2:0] = 0,0,1 0.7 2 3.3 mV VOCC = 4mV [OCC2:0] = 0,1,0 2.8 4 5.2 mV VOCC= 6mV [OCC2:0] = 0,1,1 4.5 6 7.5 mV VOCC = 8mV [OCC2:0] = 1,0,0 (DEFAULT) 6.6 8 9.8 mV VOCC= 12mV [OCC2:0] = 1,0,1 9.6 12 14.4 mV VOCC = 16mV [OCC2:0] = 1,1,0 14.5 17 19.6 mV VOCC= 24mV [OCC2:0] = 1,1,1 22.5 25 27.5 mV Overcurrent Charge Detection Time tOCCT 160 [OCCTA:OCCT0] = 0A0H (160ms) (DEFAULT) Range: 0ms to 1023ms 1ms/step 0s to 1023s; 1s per step ms Charge Monitor Input Threshold (Falling Edge) VCHMON µCCMON bit = “1”; CMON_EN bit = “1” 8.2 8.9 9.8 V Load Monitor Input Threshold (Rising Edge) VLDMON µCLMON bit = “1”; LMON_EN bit = “1” 0.45 0.6 0.75 V Load Monitor Output Current ILDMON µCLMON bit = “1”; LMON_EN bit = “1” 11 62 µA FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL TEST CONDITION MIN (Note 7) TYP MAX (Note 7) UNIT VOLTAGE PROTECTION SPECIFICATIONS Overvoltage Lock-out Threshold (Rising Edge - Any cell) [VCn-VC(n-1)] VOVLO [OVLOB:OVLO0] = 0E80H (4.35V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 4.35 V Overvoltage Lock-out Recovery Threshold - All cells VOVLOR Falling edge VOVR V Undervoltage Lock-out Threshold (Falling Edge - Any Cell) [VCn-VC(n-1)] VUVLO [UVLOB:UVLO0] = 0600H (1.8V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 1.8 V Undervoltage Lock-out Recovery Threshold - All Cells VUVLOR Rising edge VUVR V Overvoltage Lock-out Detection Time tOVLO Normal Operating Mode 5 consecutive samples over the limit (min = 160ms, max = 192ms) 176 ms Undervoltage Lock-out Detection Time tUVLO Normal Operating Mode 5 consecutive samples under the limit (min = 160ms, max = 192ms) 176 ms Overvoltage Threshold (Rising Edge - Any Cell) [VCn-VC(n-1)] VOV [OVLB:OVL0] = 0E2AH (4.25V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 4.25 V Overvoltage Recovery Voltage (Falling Edge - All cells) [VCn-VC(n-1)] VOVR [OVRB:OVR0] = 0DD5H (4.15V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 4.15 V Overvoltage Detection/Release Time tOVT [OVTA:OVT0] = 201H (1s) (DEFAULT) Range: 0ms to 1023ms; 1ms/step 0s to 1023s; 1s/step 1 s Undervoltage Threshold (Falling Edge - Any Cell) [VCn-VC(n-1)] VUV [UVLB:UVL0] = 0900H (2.7V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 2.7 V Undervoltage Recovery Voltage (Rising Edge - All cells) [VCn-VC(n-1)] VUVR [UVRB:UVR0] = 0A00H (3.0V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 3.0 V Undervoltage Detection Time tUVT [UVTA:UVT0] = 201H (1s) (DEFAULT) Range: 0ms to 1023ms; 1ms/step 0s to 1023s; 1s/step 1 s Undervoltage Release Time tUVTR [UVTA:UVT0] = 201H (1s) + 2s (DEFAULT) Range: (0ms to 1023ms) + 2s; 1ms/step (0s to 1023s) + 2s; 1s/step 3 s Sleep Voltage Threshold (Falling Edge - Any Cell) [VCn-VC(n-1)] VSLL [SLLB:SLL0] = 06AAH (2.0V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 2.0 V Sleep Detection Time tSLT [SLTA:SLT0] = 201H (1s) (DEFAULT) Range: 0ms to 1023ms; 1ms/step 0s to 1023s; 1s/step 1 s Low Voltage Charge Threshold (Falling Edge - Any Cell) [VCn-VC(n-1)] VLVCH [LVCHB:LVCH0] = 07AAH (2.3V) (DEFAULT) Range: 12-bit value (0V to 4.8V) Pre-charge if any cell is below this voltage 2.3 V Low Voltage Charge Threshold Hysteresis VLVCHH 117 mV 12 FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL End of Charge Threshold (Rising Edge - Any cell) [VCn-VC(n-1)] VEOC End-of-Charge Threshold Hysteresis VEOCH TEST CONDITION MIN (Note 7) [EOCSB:EOCS0] = 0E00H (4.2V) (DEFAULT) Range: 12-bit value (0V to 4.8V) TYP MAX (Note 7) UNIT 4.2 V 117 mV Sleep Mode Timer tSMT [MOD7:MOD0] = 0DH (off) (DEFAULT) Range: 0s to 255 minutes 90 min Watchdog Timer tWDT [WDT4:WDT0] = 1FH (31s) (DEFAULT) Range: 0s to 31s 31 s TEMPERATURE PROTECTION SPECIFICATIONS Internal Temperature Shutdown Threshold TITSD [IOTSB:IOTS0] = 02D8H 115 °C Internal Temperature Recovery TITRCV [IOTRB:IOTR0] = 027DH 95 °C External Temperature Output Voltage V TEMPO Voltage output at TEMPO pin (during temperature scan); ITEMPO = 1mA External Temperature Limit Threshold (Hot) - xT1 or xT2 Charge, Discharge, Cell Balance (see Figure 3) TXTH xTn Hot threshold. Voltage at V TEMPI, xT1 or xT2 = 04B6H TGain = 0 ~+55°C; thermistor = 3.535k Detected by COT, DOT, CBOT bits = 1 0.265 V External Temperature Recovery Threshold (Hot) - xT1 or xT2 Charge, Discharge, Cell Balance (see Figure 3) TXTHR xTn Hot Recovery Voltage at V TEMPI xT1 or xT2 = 053EH TGain = 0 (~+50°C; thermistor = 4.161k) Detected by COT, DOT, CBOT bits = 0 0.295 V 2.3 2.45 2.6 V External Temperature Limit Threshold (Cold) - xT1 or xT2 Charge, Discharge, Cell Balance (see Figure 3) TXTC xTn Cold Threshold. Voltage at VTEMPI xT1 or xT2 = 0BF2H TGain = 0 (~ -10°C; thermistor = 42.5k) Detected by CUT, DUT, CBUT bits 0.672 V External Temperature Recovery Threshold (Cold) - xT1 or xT2 Charge, Discharge, Cell Balance (see Figure 3) TXTCH xTn Cold Recovery Voltage at V TEMPI. xT1 or xT2 = 0A93H TGain = 0 (~5°C; thermistor = 22.02k) Detected by CUT, DUT, CBUT bits 0.595 V CELL BALANCE SPECIFICATIONS Cell Balance FET Gate Drive Current Cell Balance Max Voltage Threshold (Rising Edge - Any cell) [VCMAX] VCBMX Cell Balance Max Threshold Hysteresis VCBMXH Cell Balance Min Voltage Threshold (Falling Edge - Any cell) [VCMIN] VCBMN Cell Balance Min Threshold Hysteresis VCBMNH 13 VC1 to VC5 (current out of pin) 15 25 35 µA VC6 to VC8 (current into pin) 15 25 35 µA [CBVUB:CBVU0] = 0E00H (4.2V) (DEFAULT) Range: 12-bit value (0V to 4.8V) [CBVLB:CBVL0] = 0A00H (3.0V) (DEFAULT) Range: 12-bit value (0V to 4.8V) 4.2 V 117 mV 3.0 V 117 mV FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL Cell Balance Max Voltage Delta Threshold (Rising Edge - Any Cell) [VCn-VC(n-1)] VCBDU Cell Balance Max Voltage Delta Threshold Hysteresis VCBDUH TEST CONDITION MIN (Note 7) [CBDUB:CBD0] = 06AAH (2.0V) (DEFAULT) Range: 12-bit value (0V to 4.8V) TYP MAX (Note 7) UNIT 2.0 V 117 mV WAKE UP SPECIFICATIONS Device CHMON Pin Voltage Threshold (Wake on Charge) (Rising Edge) VWKUP1 CHMON pin rising edge Device wakes up and sets SLEEP flag LOW 7.0 8.0 9.0 V Device LDMON Pin Voltage Threshold (Wake on Load) (Falling Edge) VWKUP2 LDMON pin falling edge Device wakes up and sets SLEEP flag LOW. 0.15 0.4 0.7 V OPEN WIRE SPECIFICATIONS Open Wire Current IOW Open Wire Detection Threshold 1.0 mA VOW1 VCn-VC(n-1); VCn is open. (n= 2, 3, 4, 5, 6, 7, 8). Open wire detection active on the VCn input. -0.3 V VOW2 VC1-VC0; VC1 is open. Open wire detection active on the VC1 input. 0.4 V VOW3 VC0-VSS; VC0 is open. Open wire detection active on the VC0 input. 1.25 V FET CONTROL SPECIFICATIONS DFET Gate Voltage CFET Gate Voltage (ON) PCFET Gate Voltage (ON) VDFET1 (ON) 100µA load; VDD = 36V 47 52 57 V VDFET2 (ON) 100µA load; VDD = 6V 8 9 10 V VDFET3 (OFF) VCFET1 (ON) 100µA load; VDD = 36V 47 52 57 V VCFET2 (ON) 100µA load; VDD = 6V 8 9 10 V VCFET3 (OFF) VPFET1 (ON) 100µA load; VDD = 36V 47 52 57 V VPFET2 (ON) 100µA load; VDD = 6V 8 9 10 V VPFET3 (OFF) 0 V VDD V VDD V FET Turn-Off Current (DFET) IDF(OFF) 14 15 16 mA FET Turn-Off Current (CFET) ICF(OFF) 9 13 17 mA FET Turn-Off Current (PCFET) IPF(OFF) 9 13 17 mA FETSOFF Rising Edge Threshold VFO(IH) FETSOFF rising edge threshold. Turn off FETs 1.8 V FETSOFF Falling Edge Threshold VFO(IL) FETSOFF falling edge threshold. Turn on FETs 1.2 V SERIAL INTERFACE CHARACTERISTICS (Note 8) Input Buffer Low Voltage (SCL, SDA) VIL Voltage relative to VSS of the device -0.3 VRGO x 0.3 V Input Buffer High Voltage (SCL, SDAI, SDAO) VIH Voltage relative to VSS of the device VRGO x 0.7 VRGO + 0.1 V VOL IOL = 1mA 0.4 V Output Buffer Low Voltage (SDA) SDA and SCL Input Buffer Hysteresis 14 I2CHYST Sleep bit = 0 0.05 x VRGO V FN7626.2 December 5, 2012 ISL94203 Electrical Specifications VDD = 26.4V, TA = -40°C to +85°C, unless otherwise specified. Boldface specification limits apply over operating temperature range, -40°C to +85°C. (Continued) PARAMETER SYMBOL SCL Clock Frequency TEST CONDITION MIN (Note 7) TYP fSCL MAX (Note 7) UNIT 400 kHz Pulse Width Suppression Time at SDA and SCL Inputs tIN Any pulse narrower than the max spec is suppressed. 50 ns SCL Falling Edge to SDA Output Data Valid tAA From SCL falling crossing VIH (min), until SDA exits the VIL (max) to VIH (min) window 0.9 µs Time the Bus Must Be Free Before Start of New Transmission tBUF SDA crossing VIH (min) during a STOP condition to SDA crossing VIH (min) during the following START condition 1.3 µs Clock Low Time tLOW Measured at the VIL (max) crossing 1.3 µs Clock High Time tHIGH Measured at the VIH (min) crossing 0.6 µs Start Condition Setup Time tSU:STA SCL rising edge to SDA falling edge, both crossing the VIH (min) level 0.6 µs Start Condition Hold Time tHD:STA From SDA falling edge crossing VIL(max) to SCL falling edge crossing VIH(min) 0.6 µs Input Data Setup Time tSU:DAT From SDA exiting the VIL(max) to VIH(min) window to SCL rising edge crossing VIL(min) 100 ns Input Data Hold Time tHD:DAT From SCL falling edge crossing VIH (min) to SDA entering the VIL (max) to VIH (min) window 0 Stop Condition Setup Time tSU:STO From SCL rising edge crossing VIH (min) to SDA rising edge crossing VIL(max) 0.6 µs Stop Condition Hold Time tHD:STO From SDA rising edge to SCL falling edge. Both crossing VIH (min) 0.6 µs 0 ns 0.9 µs Data Output Hold Time tDH From SCL falling edge crossing VIL(max) until SDA enters the VIL (max) to VIH (min) window SDA and SCL Rise Time tR From VIL (max) to VIH (min) 300 ns SDA and SCL Fall Time tF From VIH (min) to VIL(max) 300 ns SDA and SCL Bus Pull-up Resistor- Off Chip ROUT Input Leakage (SCL, SDA) ILI EEPROM Write Cycle Time tWR Maximum is determined by tR and tF For CB = 400pF, max is 2kΩ ~ 2.5kΩ For CB = 40pF, max is 15kΩ ~ 20kΩ 1 -10 +25°C kΩ 10 µA 30 ms NOTES: 7. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Device MIN and/or MAX values are based on temperature limits established by characterization and are not production tested. 8. Compliance to datasheet limits is assured by one or more methods: production test, characterization and/or design. 15 FN7626.2 December 5, 2012 ISL94203 Symbol Table WAVEFORM INPUTS OUTPUTS WAVEFORM MUST BE STEADY WILL BE STEADY MA Y CHANGE FROM LOW TO HIGH WILL CHANGE FROM LOW TO HIGH MA Y CHANGE FROM HIGH TO LOW WILL CHANGE FROM HIGH TO LOW INPUTS OUTPUTS DON’T CARE: CHANGES ALLOWED CHANGING: STATE NOT KNOWN N/A CENTER LINE IS HIGH IMPEDANCE Timing Diagrams External Temperature Configuration TEMPO PIN 22kΩ 22kΩ xT1 PIN DIGITAL TEMPERATURE VOLTAGE READING = xTn * 2 (TGAIN BIT = 0) xTn * 1 (TGAIN BIT = 1) xT2 PIN 10kΩ 10kΩ THERMISTORS: 10k, MuRata XH103F FIGURE 3. EXTERNAL TEMPERATURE CONFIGURATION Wake-up Timing LDMON PIN VWKUP2 <1µs IN_SLEEP BIT CAN GO TO SLEEP CAN GO TO SLEEP CAN GO TO SLEEP CAN GO TO SLEEP VWKUP1 CHMON PIN <1µs IN_SLEEP BIT ~140ms DFET/CFET FIGURE 4. WAKE-UP TIMING (FROM SLEEP) 16 FN7626.2 December 5, 2012 ISL94203 VWKUP1 CHMON PIN ~3s 256ms LDMON CHECK TURN ON FETS IF NO PACK FAULTS DFET/CFET RGO ~4ms 2 I C COMMUNICATION FIGURE 5. POWER-UP TIMING (FROM POWER UP/SHUTDOWN) Change in FET Control SCL BIT 3 SDA BIT 2 BIT 1 BIT 0 BIT 1 ACK BIT 0 ACK DATA ~1µs or ~500µs IF BOTH FETS OFF DFET/CFET TURN ON tFTON 10% ~1µs 90% tFTOFF 90% 10% FIGURE 6. I2C FET CONTROL TIMING VFO(OFF) VFO(ON) FETSOFF PIN ~1µs ~1µs DFET/CFET TURN ON FIGURE 7. FETSOFF FET CONTROL TIMING 17 FN7626.2 December 5, 2012 ISL94203 Automatic Temperature Scan MONITOR TIME = 120µs 128ms 1024ms 2048ms 2.5V TEMPO PIN EXTERNAL TEMPERATURE OVER-TEMPERATURE THRESHOLD UNDER-TEMP OVER-TEMP xTn xT2 xT2 xT1 MONITOR TEMPERATURE DURING THIS TIME PERIOD xT1 DELAY TIME = 20µs DELAY TIME = 20µs CBOT, DOT, COT BITs FET SHUTDOWN OR CELL BALANCE TURN OFF (IF ENABLED) SEE FIGURE 3 FOR TEST CIRCUIT FIGURE 8. AUTOMATIC TEMPERATURE SCAN Serial Interface Timing Diagrams BUS TIMING tHIGH tF tLOW tR SCL tSU:STA tSU:DAT tHD:STA tHD:DAT tSU:STO SDA (INPUT TIMING) tAA tDH tBUF SDA (OUTPUT TIMING) FIGURE 9. SERIAL INTERFACE BUS TIMING 18 FN7626.2 December 5, 2012 ISL94203 Discharge Overcurrent/Short Circuit Monitor LOAD RELEASES DURING THIS TIME 256ms VLDMON 3 sec LDMON PIN DETECTS 2 LDMON PULSES ABOVE THRESHOLD VSC VOCD VDSENSE tSCD tSCD tOCD ‘1’ ‘0’ DOC BIT ‘1’ ‘0’ DSC BIT 2.5V SD OUTPUT µC REGISTER 1 READ µC IS OPTIONAL µC REGISTER 1 READ LDMON DETECTS LOAD RELEASE RESETS DOC, SCD BIT, TURNS ON FET VDD+15V LDMON DETECTS LOAD RELEASE RESETS DOC, SCD BIT, TURNS ON FET DFET OUTPUT ISL94203 TURNS ON DFET (µCFET BIT = 0) FIGURE 10. DISCHARGE/SHORT CIRCUIT MONITOR Charge Overcurrent Monitor (Assumes NO_OCCR bit is ‘0’) CHARGER RELEASES DETECTS 2 CHMON PULSES BELOW THRESHOLD CHMON PIN VCHMON VCSENSE VOCC tOCC COC BIT ‘1’ ‘0’ 2.5V SD OUTPUT REGISTER 1 READ VDD+15V CHMON DETECTS CHARGER RELEASE RESETS DOC, SCD BIT, TURNS ON FET CFET OUTPUT ISL94203 TURNS ON CFET (µCFET BIT = 0) FIGURE 11. CHARGE OVERCURRENT MONITOR 19 FN7626.2 December 5, 2012 ISL94203 Functional Description Power Path Connection This IC is intended to be a stand-alone battery pack monitor, so it provides monitor and protection functions without using an external microcontroller. Figure 12 shows the main power path connections for a single charge/discharge path. Figure 13 shows the connection for separate charge/discharge paths. N-Channel FETs The part locates the power control FETs on the high side with a built-in charge pump for driving N-Channel FETs. The current sense resistor is also on the high side. CHG+ DISCHG+ PACK+ BAT+ • 14-bit ADC converter, with voltage readings trimmed and saved as 12-bit results 4.7nF • 1.8V voltage reference (0.8% accurate) 1kΩ 4.7nF 1kΩ • 2.5V regulator, with the voltage maintained during sleep 4.7nF • Automatic scan of the cell voltages; overvoltage, undervoltage, and sleep voltage monitoring • Current sense monitor with gain that provides the ability to read the current sense voltage; LDMON DFET VDD VC8 VC7 FIGURE 12. SINGLE PATH FET DRIVE/POWER SUPPLY DETAIL • Selectable overcurrent detection settings 8 Discharge overcurrent thresholds 8 Charge overcurrent thresholds 8 Short circuit thresholds 12-bit programmable discharge overcurrent delay time 12-bit programmable charge overcurrent delay time 12-bit programmable short circuit delay time VBATT CHMON • Input level shifter to enable monitoring of battery stack voltages - CS2 1kΩ PCFET CS1 The ISL94203 includes: CFET Power is minimized in all areas, with parts of the circuit powered down a majority of the time, to extend battery life. At the same time, the RGO output stays on, so that any connected microcontroller can remain on most of the time. The figures show Schottky diodes on the VDD pin. These are to maintain the voltage on the VDD pin during high current conditions or when the Charge FET is OFF. These are not needed if VDD can be maintained within 0.5V of VBATT. The CHMON pin connects to the pack pin that receives the charge and the LDMON pin connects to the pack pin that drives the load. For the single path application, these pins can tie together. N-Channel FETs BAT+ 4.7nF 1kΩ 4.7nF 1kΩ 4.7nF VBATT CS2 LDMON CHMON CS1 1kΩ VDD DISCHG+ DFET • EEPROM for storing operating parameters and a user area for general purpose pack information PCFET CHG+ CFET • Second external temperature sensor for use in monitoring the pack or power FET temperatures VC8 VC7 FIGURE 13. DUAL PATH FET DRIVE/POWER SUPPLY DETAIL 20 FN7626.2 December 5, 2012 ISL94203 Pack Configuration Power-Up Operation A register in EEPROM (CELLS) identifies the number of cells that are supposed to be present, so the ISL94203 only scans these cells. This register is also used for the cell balance operation. The register contents are a 1:1 representation of the cells connected to the pack. For example, in a 6 cell pack, the value in CELLS is ‘11100111’ (CFH) which indicates that cells 1, 2, 3, 6, 7, and 8 are connected. Also see Figure 14 on page 21. When the ISL94203 first connects to the battery pack, it is unknown which pins connect first or in what order. When the VDD and VSS pins connect, the device enters the power-down state. It remains in this state until a charger is connected. The device will also power-up if the CHMON pin is connected to the VDD pin through an outside resistor to simplify the PCB manufacture. It is possible that the pack powers up automatically when the battery stack is connected due to momentary conduction through the power FET G-S and G-D capacitors. Battery Cell Connections Suggested connections for pack configurations varying from 3 cells to 8 cells are shown in Figure 14. 8 CELLS Once the charger connects (or CHMON connects), the internal power supply turns on. This powers up all internal supplies and starts the state machine. If some cells are not connected, the state machine recognizes this, either through the open wire test (see “Typical Operating Conditions” on page 24) or because the 6 CELLS 7 CELLS VC8 VC8 VC8 CB8 CB8 CB8 VC7 VC7 VC7 CB7 CB7 CB7 VC6 VC6 VC6 CB6 CB6 CB6 VC5 VC5 VC5 CB5 CB5 CB5 VC4 VC4 VC4 CB4 CB4 CB4 VC3 VC3 VC3 CB3 CB3 CB3 VC2 VC2 VC2 CB2 CB2 CB2 VC1 VC1 VC1 CB1 CB1 CB1 VC0 VSS VC0 VSS VC0 VSS 4 CELLS 5 CELLS 3 CELLS VC8 VC8 VC8 CB8 CB8 CB8 VC7 VC7 VC7 CB7 CB7 CB7 VC6 VC6 VC6 CB6 CB6 CB6 VC5 VC5 VC5 CB5 CB5 CB5 VC4 VC4 VC4 CB4 CB4 CB4 VC3 VC3 VC3 CB3 CB3 CB3 VC2 VC2 VC2 CB2 CB2 CB2 VC1 VC1 VC1 CB1 CB1 CB1 VC0 VSS VC0 VSS VC0 VSS NOTE: MULTIPLE CELLS CAN BE CONNECTED IN PARALLEL FIGURE 14. BATTERY CONNECTION OPTIONS 21 FN7626.2 December 5, 2012 ISL94203 monitored cell voltage reads zero, when the “CELLS” register indicates that there should be a voltage at that pin. If the cell voltages do not read correctly, then the ISL94203 remains in the POR loop until conditions are valid for power-up (It is for this reason that the factory default for the device is 3 Cells. When manufacturing the application board, cells 1, 2, and 8 must be connected to power up. If other cells are connected it is OK, but for the other cells to be monitored, the CELLS register needs to be changed). If the inputs all read good during this sequence, then the state machine enters the normal monitor state. In the normal state, if all cell voltages read good and there are no overcurrent or temperature issues, and there is no load, the FETs turn on. To determine if there is a load, the device does a load check. This • DO A VOLTAGE SCAN. operation waits for about three seconds and then must see no load for two successive load monitor cycles (256ms apart). During the POR operation, the RAM registers are all reset to default conditions from values saved in the EEPROM. When the cell voltages drop, the ISL94203 remains on if the VDD voltage remains above 1V and the VRGO voltage is above 2.25V. This is to maintain operation of the device in the event of a short drop in cell voltage due to a pack short circuit condition. In the event of a longer battery stack voltage drop, then the device will return to a power-down condition if VDD drops below a POR threshold of about 3.5V when VRGO is below 2.25V (see Figures 15 and 16). POWER-DOWN STATE • ONLY LOOK AT CELLS THAT ARE SPECIFIED IN THE “CELL” REG. • IF ALL CELL VOLTAGES AND TEMPS ARE OK, DO A LOAD TEST. • IF THERE ARE ANY ERRORS, KEEP SCANNING VOLTAGES, TEMPERATURES, AND LOAD AT NORMAL SCAN RATES. BATTERY STACK CONNECT AND VDD > VPOR CHARGER CONNECT POWER ON RESET FETS OFF, NO CURRENT SCAN. SCAN ONLY VOLTAGES, TEMP, LOAD VRGO < 1.2V OR (ANY CELL < VUVLO FOR 160ms AND UVLOPD = 1) ALL VOLTAGES OK TEMP OK NO LOAD OR PDWN BIT SET NORMAL OPERATING MODE FIGURE 15. POWER ON RESET STATE MACHINE WHILE RGO IS ABOVE 2.25V, VDD DROPPING BELOW POR DOES NOT CAUSE A POWER-DOWN 6V POR ~3.5V POR SCAN UVR VDD UV LAST CELL CONNECTED POR (RESET REGISTRS) POWERED STATE 2.25V RGO 3 sec DFET CHMON LDMON FIGURE 16. POWER-UP/POWER-DOWN/LOW VOLTAGE WAVEFORMS 22 FN7626.2 December 5, 2012 ISL94203 Wake-up Circuit When in a sleep mode, the wake up circuit detects that the output pin is pulled low (as might be the case when a load is attached to the pack and the FETs are off) or pulled high (as might be the case when the charger is connected and the FETs are off). The wake-up circuit does not draw significant continuous current from the battery. Low Power States In order to minimize power consumption, most circuits are kept off when not being used and items are sampled when possible. There are five power states in the device (see Figure 17). NORMAL MODE This is the normal monitoring/scan mode. In this mode, the device monitors the current continuously and scans the voltages every 32ms. If balancing is called for, then the device activates external balancing components. All necessary circuits are on and unnecessary circuits are off. During the scan, the ISL94203 draws more current as it activates the input level shifter, the ADC, and data processing. Between scans, circuits turn off to minimize power consumption. IDLE MODE If there is no current flowing for 0 to 15 minutes (set in the MOD register), then the device enters the IDLE mode. In this mode, voltage scanning slows to every 256ms per scan. The FETs and the LDO remain on. In this mode, the device consumes less current, because there is more time between scans. When the ISL94203 detects any charge or discharge current, the device exits the IDLE mode and returns to the NORMAL mode of operation. The device does not automatically enter the IDLE mode if the µCSCAN bit is set to “1”, because the microcontroller is in charge of performing the scan and controlling the operation. Setting the IDLE bit to “1” forces the device to enter IDLE mode, regardless of current flow. When a µC sets the IDLE bit, the device remains in IDLE, regardless of the timer or the current. Setting the Mode control bits to 0 allows the device to control the mode. DOZE MODE While in IDLE mode, if there is no current flowing for another 0 to 16 minutes (same value as the idle timer), the device enters the DOZE Mode, where cell voltage sampling occurs every 512ms. The FETs and the LDO remain on. In this mode, the device consumes less current than IDLE Mode, because there is more time between scans. When the ISL94203 detects any charge or discharge current, the device exits DOZE mode and returns to the NORMAL mode. The device does not automatically enter the IDLE mode if the µCSCAN bit is set to “1”, because the microcontroller is in charge of performing the scan and controlling the operation. 23 Setting the DOZE bit forces the device to enter the DOZE mode, regardless of the current flow. When a microcontroller sets the DOZE bit, the device remains in DOZE mode regardless of the timer or the current. Setting the Mode control bits to 0 allows the device to control the mode. Note: Setting the IDLE/DOZE timer to 0 immediately forces the device into the DOZE Mode when there is no current. SLEEP MODE The ISL94203 enters the SLEEP mode when the voltage on the cells drops below the sleep voltage threshold for a period of time, specified by the Sleep Delay Timer. To prevent the device from entering the SLEEP mode by a low voltage on the cells, the Sleep Voltage Level (SLL) register can be set to 0. The device can also enter the SLEEP mode from the Doze mode, if there has been no detected current for more than the duration of the sleep mode timer (set in the MOD register). In this case, the device remains in DOZE mode until there has been no current for 0 to 240 minutes (with 16 minute steps). The external microcontroller forces the ISL94203 to enter SLEEP mode by writing to the SLEEP bit (Register 88H). Setting the SLEEP bit forces the SLEEP mode, regardless of the current flow. Note: If both IDLE/DOZE and SLEEP timers are set to 0, the device immediately goes to sleep. To recover from this condition, apply current to the device, or hold the LDMON pin low (or CHMON pin high) and write non-zero values to the registers. While in the SLEEP mode, everything is off except for the 2.5V regulator and the wake up circuits. The device can be waken by LDMON connection to a load or CHMON connection to a charger. POWER-DOWN MODE This mode occurs when the voltage on the pack is too low for proper operation. This occurs when: • VDD is less than the POR threshold and RGO < 2.25V. This condition occurs if cells discharge over a long period of time. • VDD is less than 1V and RGO > 2.25V. This condition can occur during a short circuit with minimum capacity cells. The VDD drops out, but the RGO cap maintains the logic supply. • When any cell voltage is less than the UVLO threshold for more than about 160ms (and UVLOPD = 1); • If commanded by an external µC. Recovering out of any low power state brings the ISL94203 into the NORMAL operating mode. EXCEPTIONS There is one exception to the normal sequence of mode management. When the microcontroller sets the µCSCAN bit, the internal scan stops. This means that the device no longer looks for the conditions required for sleep. The external microcontroller needs to manage the modes of operation. The lower device in a cascaded stack of ISL94203s does not detect current. As such, the device will progress through the power states to SLEEP regardless of the pack current. An external µC needs to set the operating state to IDLE or DOZE to prevent the lower device from going to sleep. FN7626.2 December 5, 2012 ISL94203 {ANY CELL VOLTAGE LESS THAN UVLO FOR 160ms AND UVLOPD = 1} OR RGO < 1.2V OR PDWN BIT SET TO “1” POWER-DOWN STATE POWER CONSUMPTION <1µA FIRST POWER UP: VOLTAGE ON VDD RISES ABOVE THE POR THRESHOLD. ALREADY POWERED: A CHARGER WAKE UP SIGNAL. NORMAL OPERATING STATE WAKE UP SIGNAL (EITHER CHARGER OR LOAD) POWER CONSUMPTION AVERAGE 450µA (2mA PEAKS) NO CHARGE OR DISCHARGE CURRENT DETECTED FOR 1-16 MIN OR IDLE BIT IS SET IDLE STATE ANY CELL VOLTAGE DROPS BELOW SLEEP THRESHOLD FOR SLEEP DELAY TIME WHEN THE DEVICE DETECTS ANY CHARGE OR DISCHARGE CURRENT, OPERATION MOVES FROM DOZE OR IDLE STATES BACK TO THE NORMAL OPERATING STATE POWER CONSUMPTION AVERAGE 350µA MAX (2mA PEAKS) NO CHARGE OR DISCHARGE CURRENT DETECTED FOR 1 TO 16 MIN OR DOZE BIT IS SET OR SLEEP BIT IS SET DOZE STATE POWER CONSUMPTION AVERAGE 300µA (2mA PEAKS) NO CHARGE OR DISCHARGE CURRENT DETECTED FOR 32 TO 256 MIN OR SLEEP BIT IS SET SLEEP STATE POWER CONSUMPTION AVERAGE 15µA FIGURE 17. ISL94203 POWER STATES Typical Operating Conditions TABLE 1. TYPICAL OPERATING CONDITIONS (Continued) TABLE 1. TYPICAL OPERATING CONDITIONS TYPICAL UNITS ADC Resolution 14 Bits ADC Results Saved (and calibrated) 12 Bits ADC Conversion Time 10 µs FUNCTION Overcurrent/Short Circuit Scan Time Voltage Scan Time (Time per Cell) Includes Settling Time Continuous 125 µs 32 256 512 ms Internal Over-temperature Turn-on/Turn off Delay Time 128 ms External Temperature Autoscan On Time; TEMPO = 2.5V 0.2 ms 128 1024 2048 ms 140 ms Voltage Protection Scan Rate (Time between scans) Normal Mode; IDLE Mode; Doze Mode: External Temperature Autoscan Off Time; TEMPO = 0VNormal Mode Idle Mode Doze Mode Wake Up Delay from Sleep. Time to Turn On Power FETs Following Load or Charger Connection. All Pack Conditions OK. 24 TYPICAL UNITS Wake Up Delay from shutdown or initial power-up. Time to turn on power FETs Following Charger Connection. All Pack Conditions OK. 3 sec Default Idle/Doze Mode Delay Times 10 min Default Sleep Mode Delay Time 90 min FUNCTION Table 1 shows some typical device operating parameters. Cell Fail Detection The Cell Fail (CELLF) condition indicates that the difference between the highest voltage cell and the lowest voltage cell exceeds a programmed threshold (as specified in the CBDU register). Once detected, the CELLF condition turns off the cell balance FETs and the power FETs, but only if the µCFET bit = “0.” Setting the µCFET bit = “1” prevents the power FETs from turning off during a CELLF condition. The microcontroller is then responsible for the power FET control. An EEPROM bit, CFPSD, when set to “1”, enables the PSD activation when the ISL94203 detects a Cell Fail condition. When CELLF = “1” and CFPSD = “1”, the power FETs and cell balance FETs turn off, PLUS the PSD output goes active. The pack designer can use the PSD pin output to deactivate the pack by blowing a fuse. The CELLF function can be disabled by setting the CBDU value to FFFH. In this case, the voltage differential can never exceed the limit. However, disabling the cell fail condition also disables the open wire detection (see “Open Wire Detection” on page 25). FN7626.2 December 5, 2012 ISL94203 VCn0 CELL n INTERNAL 2.5V SUPPLY CONTROL LOGIC VC4 CELL 4 VC3 CELL 3 VC2 NOTE: THE OPEN WIRE TEST IS RUN ONLY IF THE DEVICE DETECTS THE CELLF CONDITION, AND THEN ONCE EVERY 32 VOLTAGE SCANS WHILE A CELLF CONDITION EXISTS. EACH CURRENT SOURCE IS TURNED ON SEQUENTIALLY. CELL 2 VC1 CELL 1 VC0 FIGURE 18. OPEN WIRE DETECTION Open Wire Detection There is a special open battery wire detection function on this device. The most important reason for an open wire detection is to turn off the power FETs if there is an open wire to prevent the cells from being excessively charged or discharged. Secondarily, the open wire function prevents the operation of cell balancing when there is an open wire. There are two reasons for this. First, if there is an open wire, cell balancing is compromised. Second, when the cell balance turns on the external balancing FET and there is an open wire, excessive voltage may appear on the ISL94203 VCn input pins. Internal clamps and input series resistors prevent damage as a result of short term exposure to higher input voltages. The open wire feature uses built in circuits to force short pulses of current into or out of the input capacitors (see Figure 18). When there is no open wire, the battery cell itself changes little in response to the open wire test. The open wire operation is disabled by setting a control bit (DOWD) to “1”. When enabled (DOWD = “0”), the ISL94203 performs an open wire test when the CELLF condition exists and then once every 32 voltage scans as long as the CELLF condition remains. A CELLF condition is the first indication that there might be an open wire. In operation, the open wire circuit pulls (or pushes) 1mA of current sequentially on each VCn input for a period of time. The open wire on-time is programmable by a value in the OWT register. The pulse duration is programmable between 1µs and 512ms. The default values for current and time are 1mA current and 1ms duration. Note: In the absence of a battery cell, 1mA 25 input current, along with an external capacitor of 4.7nF, changes the voltage of the input to the open wire threshold of -1.4V (relative to the adjacent cell) within 30µs. With the cell present, the voltage will have a negligible change. Each input has a comparator that detects if the voltage on an input drops more than 1.4V below the voltage of the cell below. Exceptions are VC1 and VC0. For VC1, the circuit looks to see if the voltage drops below 1V. For VC0, the circuit looks to see if the voltage exceeds 1.4V. If any comparator trips, then the device sets an OPEN error flag indicating an Open Wire failure and disables cell balancing. See Figure 19 for sample timing. With the open wire setting of 1mA, input resistors of 1kΩ create a voltage drop of 1V. This voltage drop, combined with the body diode clamp of the cell balance FET, provides the -1.4V needed to detect an open wire. For this reason, and for the increased protection, it is not recommended that smaller input series resistors be used. For example, with a 100Ω input resistor, the voltage across the input resistor drops only 0.1V. This will not allow the input open wire detection hardware to trigger (although the digital detection of open wire still works, the hardware detection automatically turns off the open wire current). Input resistors larger than 1kΩ may be desired to increase the input filtering. This is allowed in the open wire test, by providing an increase in the detection time (by changing the OWT value.) However, increasing the input resistors can significantly affect measurement accuracy. The ISL94203 has up to 2µA variation in the input measurement current. This amounts to about 2mV measurement error with 1k resistors (this error has been factory calibrated out). However, 10kΩ resistors can result in up to 20mV FN7626.2 December 5, 2012 ISL94203 measurement errors. To increase the input filtering, the preferred method is to increase the size of the capacitors. PACK VC5 OPEN WIRE PACK OPEN WIRE CLEARED PACK CELL IMBALANCE CELLF THRESHOLD VCMAX VCMIN CBAL FETs TURN OFF CELLF BIT 1s (NOTE 12) NO OPEN WIRE SCANS OPEN WIRE SCAN ~160ms (DEFAULT) tOW VC8 OW TEST ~1ms VC7 OW TEST VC6 OW TEST VC5 OW TEST VC4 OW TEST VC3 OW TEST VC2 OW TEST VC1 OW TEST VC6 VC5 VC4 DEFAULT = 20ms (NOTE 9) 1V 32ms ~1.7V (NOTE 10) (NOTE 13) VOLTAGE SCAN OPEN BIT VOLTAGE SCAN REPORTS THAT VC5 = 0V AND VC6 = 4.8V NOTES: 9. Voltage drop = 1mA * 1kΩ = 1V 10. Voltage = VF of CB5 Balance FET body diode + (1mA * 1kΩ) 11. OWPSD bit = 0 12. This time is 8s in IDLE and 16s in DOZE 13. This 32ms Scan rate increases to 256ms in IDLE and 512ms in DOZE FIGURE 19. OPEN WIRE TEST TIMING Depending on the selection of the input filter components, the internal open wire comparators may not detect an open wire condition. This might happen if the input resistor is small. In this case, the body diode of the cell balance FET may clamp the input before it reaches the open wire detection threshold. To overcome this limitation, and provide a redundant open wire detection, at the end of the open wire scan, all input voltages are converted to digital values. If any digital value equals 0V (minimum) or 4.8V (maximum), the device sets an OPEN error flag indicating an Open Wire failure. When an open wire condition occurs and the “open wire power shut down” bit (OWPSD) is equal to “0”, the ISL94203 turns off all power FETs and the cell balance FETs, but does not set the PSD output. While in this condition, the device continues to operate normally in all other ways (i.e. the cells are scanned and the current monitored. As time passes, the device drops into lower power modes). 26 When an open wire condition occurs and OWPSD = “1”, the OPEN flag is set, the ISL94203 turns off all power FETs and the cell balance FETs, and the ISL94203 sets the PSD output port active. The device can automatically recover from an open wire condition, because the open wire test is still functional, unless the OWPSD bit equals 1 and the PSD pin blows a fuse in the pack. If the open wire test finds that the open wire has been cleared, then OPEN bit is reset and other tests determine whether conditions allow the power FETs to turn back on. The open wire test hardware has two limitations. First, it depends on the CELLF indicator. If the Cell Balance Maximum Voltage Delta (CBDU) value is set to high (FFFh for example), then the device may never detect a CELLF condition. The second limitation is that the open wire test does not happen immediately. First, a scan must detect a CELLF condition. CELLF detection happens in a maximum of 32ms (normal mode) or in a maximum of 256ms (DOZE mode). Once CELLF is detected, the open wire test occurs on the next scan, 32ms to 256ms later. FN7626.2 December 5, 2012 ISL94203 Current and Voltage Monitoring Current Sense There are two main automatic processes in the ISL94203. The first are the current monitor and overcurrent shutdown circuits. The second are the voltage, temperature and current analog to digital scan circuits. The current sense element is on the high-side of the battery pack. Current Monitor The current monitor is an analog detection circuit that tracks the charge and discharge current and current direction. The current monitor circuit is on all the time, except in sleep and power down modes. The current monitor compares the voltage across the sense resistor to several different thresholds. These are short circuit (discharge), overcurrent (discharge), and overcurrent (charge). If the measured voltage exceeds the specified limit, for a specified duration of time, the ISL94203 acts to protect the system, as described in the following. The current monitor also tracks the direction of the current. This is a low level detection and indicates the presence of a charge or discharge current. If either condition is detected, the ISL94203 sets an appropriate flag. RSENSE CS1 The current sense circuit has a gain x5, x50, or x500. The sense amplifier allows a very wide range of currents to be monitored. The gain settings allow a sense resistor in the range of 0.3mΩ to 5mΩ. A diagram of the current sense circuit is shown in Figure 20. There are two parts of the current sense circuit. The first part is a digital current monitor circuit. This circuit allows the current to be tracked by an external microcontroller or computer. The current sense amplifier gain in this current measurement is set by the [CG1:CG0] bits. The 14-bit offset adjusted ADC result of the conversion of the voltage across the current sense resistor is saved to RAM, as well is a 12-bit value that is used for threshold comparisons. The offset adjustment is based on a “factory calibration” value saved in EEPROM. The digital readouts cover the input voltage ranges shown in Table 2. CS2 500Ω 5kΩ 50kΩ + CHARGE OVERCURRENT DETECT AO2:0 = 9H VOLTAGE SCAN 250kΩ NOTE: AGC SETS GAIN DURING OVERCURRENT MONITORING. CG BITS SELECT GAIN WHEN ADC MEASURES CURRENT. PROGRAMMABLE DETECTION TIME COC 250kΩ [OCCTB:OCC0] GAIN SELECT PROGRAMMABLE THRESHOLDS [OCC2:OCC0] CG1:0 14-BIT ADC OUTPUT 14-BIT VALUE DISCHARGE OVERCURRENT DETECT AGC RAM REGISTER 14-BIT ADC + ADDRESS: [8Fh:8Eh] MUX PACK CURRENT RAM REGISTER DOC [OCDTB:OCDT0] ADDRESS: [ABh:AAh] 12-BIT VALUE PROGRAMMABLE DETECTION TIME 12 + - DISCHARGE SHORT CIRCUIT DETECT 4 DIGITAL CAL EEPROM DCHING DIRECTION DETECT + [OCD2:OCD0] PROGRAMMABLE DETECTION TIME DSC [SCTB:SCT0] CURRENT CHING AO3:AO0 VOLTAGE SELECT BITS PROGRAMMABLE THRESHOLDS POLARITY CONTROL PROGRAMMABLE THRESHOLDS [DSC2:DSC0] 2ms FILTER FIGURE 20. BLOCK DIAGRAM FOR OVERCURRENT DETECT AND CURRENT MONITORING 27 FN7626.2 December 5, 2012 ISL94203 TABLE 2. MAXIMUM CURRENT MEASUREMENT RANGE GAIN SETTING VOLTAGE RANGE (mV) CURRENT RANGE (RSENSE = 1mΩ) 5x -250 to 250 50x 500x TABLE 5. DISCHARGE SHORT CIRCUIT CURRENT THRESHOLD VOLTAGES EQUIVALENT CURRENT (A) -250A to 250A DSC SETTING THRESHOLD (mV) 0.3mΩ 0.5mΩ 1mΩ 2mΩ 5mΩ -25 to 25 -25A to 25A 000 16 53.3 32 16 8 3.2 -2.5 to 2.5 -2.5A to 2.5A 001 24 80 48 24 12 4.8 010 32 106.7 64 32 16 6.4 011 48 160 96 48 24 9.6 100 64 213.3 128 64 32 12.8 101 96 (Note) 192 96 48 19.2 110 128 (Note) (Note) 128 64 25.6 111 256 (Note) (Note) Note 128 51.2 The second part is the analog current direction, overcurrent and short circuit detect mechanisms. This circuit is on all the time. During the operation of the overcurrent detection circuit, the sense amplifier gain is automatically controlled. For current direction detection, there is a 2ms digital delay for getting into or out of either direction condition. This means that charge current detection circuit needs to detect an uninterrupted flow of current out of the pack for more than 2ms to indicate a discharge condition. Then, the current detector needs to identify that there is a charge current or no current for a continuous 2ms to remove the discharge condition. The overvoltage and short circuit detection thresholds are programmable using values in the EEPROM. The discharge overcurrent thresholds are shown in Table 3. The charge overcurrent thresholds are shown in Table 4. The discharge short circuit thresholds are shown in Table 5. TABLE 3. DISCHARGE OVERCURRENT THRESHOLD VOLTAGES 0.8 1.6 00 0 to 1024µs 01 0 to 1024ms 10 0 to 1024s 11 0 to 1024 minutes 0.3mΩ 000 4 13.3 8 4 2 001 8 26.6 16 8 4 010 16 53.3 32 16 8 3.2 011 24 80 48 24 12 4.8 100 32 106.7 64 32 16 6.4 101 48 (Note) 96 48 24 9.6 110 64 (Note) (Note) 64 32 12.8 111 96 (Note) (Note) (Note) 48 19.2 2mΩ 5mΩ NOTE: These selections may not be reasonable due to sense resistor power dissipation. TABLE 4. CHARGE OVERCURRENT THRESHOLD VOLTAGES EQUIVALENT CURRENT (A) OCC SETTING THRESHOLD (mV) 0.3mΩ 0.5mΩ 1mΩ 2mΩ 5mΩ 000 1 3.3 2 1 0.5 0.2 001 2 6.7 4 2 1 0.4 010 4 13.3 8 4 2 0.8 011 6 20 12 6 3 1.2 100 8 26.6 16 8 4 1.6 101 12 40 24 12 6 2.4 110 16 53.3 32 16 8 3.2 111 24 80 48 24 12 4.8 28 TABLE 6. CHARGE/DISCHARGE OVERCURRENT/SHORT CIRCUIT DELAY TIMES [OCCT9:0] [OCDT9:0] [SCT9:0] DELAY (10-bit VALUE) THRESHOLD (mV) 1mΩ The Charge and Discharge overcurrent conditions and the Discharge Short circuit condition need to be continuous for a period of time before an overcurrent condition is detected. These times are set by individual 12-bit timers. The timers consist of a 10-bit timer value and a 2-bit scale value (see Table 6). [OCCTB:A] [OCDTB:A] [SCTB:A] SCALE VALUE EQUIVALENT CURRENT (A) OCD SETTING 0.5mΩ NOTE: These selections may not be reasonable due to sense resistor power dissipation. Assumes short circuit FET turn off in 10ms or less. Overcurrent and Short Circuit Detection The ISL94203 continually monitors current by mirroring the current across a current sense resistor (between the CS1 and CS2 pins) to a resistor to ground. • A discharge overcurrent condition exists when the voltage across the external sense resistor exceeds the discharge overcurrent threshold, set by the discharge overcurrent threshold bits [OCD2:OCD0], for an overcurrent time delay, set by the discharge overcurrent time out bits [OCDTB:OCDT0]. This condition sets the DOC bit high. The LD_PRSNT bit is also set high at this time. If the µCFET bit is 0, then the power FETs turn off automatically. If the µCFET bit is 1, then the external µC must control the power FETs. • A charge overcurrent condition exists when the voltage across the external sense resistor exceeds the charge overcurrent threshold, set by the charge overcurrent threshold bits [OCC2:OCC0], for an overcurrent time delay, set by the discharge overcurrent time out bits [OCCTB:OCCT0]. This condition sets the COC bit high. The CH_PRSNT bit is also set high at this time. If the µCFET bit is 0, then the power FETs turn FN7626.2 December 5, 2012 ISL94203 off automatically. If the µCFET bit is 1, then the external µC must control the power FETs. • A discharge short circuit condition exists when the voltage across the external sense resistor exceeds the discharge short circuit threshold, set by the discharge short circuit threshold bits [SCD2:SCD0], for an overcurrent time delay, set by the discharge short circuit time out bits [SCDTB:SCDT0]. This condition sets the DSC bit high. The LD_PRSNT bit is also set high at this time. The power FETs turn off automatically in a short circuit condition, regardless of the condition of the µCFET bit. If the µCFET bit is 0, the device automatically re-enables the power FETs by setting the DFET and CFET (or PCFET) bits to “1” (assuming all other conditions are within normal ranges). If the µCFET bit is 1, then the µC must turn on the power FETs. An external microcontroller can override the automatic charger monitoring of the device. It does this by taking control of the load monitor circuit (set the µCCMON bit = “1”) and periodically pulsing the CMON_EN bit. When the microcontroller detects that CH_PRSNT=”0”, the µC sets the CLR_CERR bit to “1” (to clear the error condition and reset the COC bit) and sets the DFET and CFET (or PCFET) bits to “1” to turn on the power FETs. Overcurrent and Short Circuit Response (Discharge) Microcontroller Overcurrent FET Control Protection Once the ISL94203 enters the discharge overcurrent protection or short circuit protection mode, the ISL94203 begins a load monitor state. In the load monitor state, the ISL94203 waits three seconds, and then periodically checks the load by turning on the LDMON output for 0 to 15ms every 256ms. Program the pulse duration with the [LPW3:LPW0] bits in EEPROM. If any of the microcontroller over-ride bits (µCSCAN, µCFET, µCLMON, µCCMON, or µCBAL) are set to “1” and the microcontroller does not send a valid slave byte to the ISL94203 within the watchdog time out period, then the microcontroller control bits are all reset, the device turns off the power FETs and the balance FETs, and the INT output provides a 1µs pulse one time per second. When turned on, the recovery circuit outputs a small current (~60µA) to flow from the device and into the load. With a load present, the voltage on the LDMON pin is low and the LD_PRSNT bit remains set to “1”. When the load rises to a sufficiently high resistance, the voltage on the LDMON pin rises above the LDMON threshold and the LD_PRSNT bit is reset. When the load has been released for a sufficiently long period of time (two successive load sample periods) the ISL94203 recognizes that the conditions are OK and resets the DOC or DSC bits. If the µCFET bit is 0, then the device automatically re-enables the power FETs by setting the DFET and CFET (or PCFET) bits to “1” (assuming all other conditions are within normal ranges). If the µCFET bit is 1, then the µC must turn on the power FETs. An external microcontroller can override the automatic load monitoring of the device. It does this by taking control of the load monitor circuit (set the µCLMON bit = “1”) and periodically pulsing the LMON_EN bit. When the microcontroller detects that LD_PRSNT=”0”, the µC sets the CLR_LERR bit to “1” (to clear the error condition and reset the DOC or DSC bit) and sets the DFET and CFET (or PCFET) bits to “1” to turn on the power FETs. Overcurrent Response (Charge) Once the ISL94203 enters the charge overcurrent protection mode, the ISL94203 begins a charger monitor state. In the charger monitor state, the ISL94203 periodically checks the charger connection by turning on the CHMON output for 0ms to 15ms every 256ms. Program the use duration with the [CPW3:CP0] bits in EEPROM. When turned on, the recovery circuit checks the voltage on the CHMON pin. With a charger present, the voltage on the CHMON pin is high (>9V) and the CH_PRSNT bit remains set to “1”. When the charger connection is removed, the voltage on the CHMON pin falls below the CHMON threshold and the CH_PRSNT bit is reset. When the charger has been released for a sufficiently long period of time (two successive sample periods) the ISL94203 recognizes that the conditions are OK and clears the COC bit. 29 FN7626.2 December 5, 2012 ISL94203 NORMAL OPERATION MODE OVERCURRENT PROTECTION MODE NORMAL OPERATION MODE SENSE CURRENT IOCC tOCCT VCHMON CHARGER REMOVED CHARGER STILL CONNECTED WHEN µCFET = “0” SAMPLE RATE SET BY ISL94203 CHMON PIN WHEN µCFET = “1” AND µCCMON = “1” SAMPLE RATE SET BY MICROCONTROLLER CMON_EN (FROM µC) (NOTE 15) COC BIT (µCFET = “0”) (NOTE 14) COC BIT (µCFET = “1”) CFET NOTES: 14. When µCFET = “1”, COC bit is reset when the CLR_CERR is set to “1”. 15. When µCFET = “0”, COC is reset by the ISL94203 when the condition is released FIGURE 21. CHARGE OVERCURRENT PROTECTION MODE - EVENT DIAGRAM 30 FN7626.2 December 5, 2012 ISL94203 NORMAL OPERATION MODE O.C. PROTECTION NORMAL SHORT NORMAL BATTERY VOLTAGE LOAD RELEASED LOAD NOT RELEASED 3 sec 3 sec VLDMON WHEN µCFET = “0” SAMPLE RATE SET BY µC LDMON PIN WHEN µCFET = “1” AND µCLMON = “1” SAMPLE RATE IS SET BY µC. LMON_EN (FROM µC) NO CURRENT FOR 2x IDLE/MODE MODE TIME + SLEEP MODE TIME VDSC VOCD SLEEP VCS tOCDT VDSC VOCD VSS tSC DFET NOTE 16 NOTE 19 NOTE 19 CFET NOTE 16 NOTE 18 NOTE 18 PCFET NOTE 16 NOTE 18 NOTE 18 NOTE 17 DOC (STAND ALONE) DSC NOTE 17 DOC (EXTERNAL CONTROL) LD_PRSNT FIGURE 22. DISCHARGE OVERCURRENT PROTECTION MODE - EVENT DIAGRAM NOTES: 16. When µCFET = “1”, CFET, DFET, and PCFET are controlled by external µC. When µCFET = “0”, CFET, DFET, and PCFET are controlled automatically by the ISL94203. 17. When µCFET = “1”, DOC and DSC bits are reset by setting the CLR_LERR bit. When µCFET = “0”, DOC and DSC are reset by the ISL94203 when the condition is released. 18. PCFET turns on if any cell voltage is less than LVCHG threshold. Otherwise CFET turns on. 19. DFET does not turn on if any cell is less than the UV threshold, unless the DFODUV bit is set. 31 FN7626.2 December 5, 2012 ISL94203 Voltage, Temperature, and Current Scan The voltage scan consists of the monitoring of the digital representation of the current, cell voltages, temperatures, pack voltage, and regulator voltage. This scan occurs once every 32ms, 256ms, or 512ms (depending on the mode of operation, see Figure 23). The temperature, pack voltage, and regulator voltage are scanned only every 4th scan. The open wire is scanned every 32nd scan as long as the CELLF condition exists. CURRENT/VOLTAGE MONITOR (EVERY CYCLE) After each measurement scan, the ISL94203 performs an offset adjustment and stores the values in RAM. After the values are stored, the state machine executes compare operations that determine if the pack is operating within limits. See Figure 23 for details on the scan sequence. During manufacture, Intersil provides calibration values in the EEPROM for each cell voltage reading. When there is a new conversion for a particular voltage, the calibration is applied to the conversion. ISL94203 CURRENT MONITORING CURRENT SELECT/SETTLING TIME ADC CONVERT ~500µs ISL94203 CELL VOLTAGE MONITORING TURN ON ADC MUX SEL SETTLING TIME ADC CONVERT OV/UV/UVLO DETECT/FET UPDATE/ADD OFFSETS/CB CALCULATIONS/OPEN WIRE DETECT OPEN WIRE 1ms ~100µs CELL1 CELL2 CELL3 CELL7 CELL8 CURRENT CELL1 LOW POWER STATE 32ms 256ms 512ms CURRENT/VOLTAGE/TEMPERATURE MONITOR (EVERY 4TH CYCLE) ISL94203 TEMPERATURE MONITORING MUX SEL SETTLING TIME ADC CONVERT ISL94203 PACK VOLTAGE MONITORING OV/UV/UVLO DETECT/FET UPDATE/ADD MUX SEL SETTLING TIME ADC CONVERT OFFSETS/CB CALCULATIONS/OPEN WIRE DETECT TEMPERATURE CALCULATIONS OPEN WIRE 1ms ~50µs CELL1 CELL2 CURRENT VBATT/16 RGO/2 xT1 xT2 iT LOW POWER CELL1 32ms 256ms 512ms FIGURE 23. CELL VOLTAGE, CURRENT, TEMPERATURE SCANNING NOTES: 20. The open wire test performed every 32 voltage scans, if CELLF = 1, just prior to the scan. 21. FETs turn off immediately if there is an error, but they do not turn on until the end of the voltage scan (at “FET update” if everything else is OK). An exception to this is when a device wakes up when connected to a load. In this case, the FETs turn on immediately on wake-up, then a scan begins. 22. The voltage scan can be turned off by an external microcontroller by setting the µCSCAN bit. This bit is monitored by the watchdog timer, so if an external microcontroller stops communicating with the ISL94203 for more than the WDT period, this bit is automatically reset and the scan resumes. 32 FN7626.2 December 5, 2012 ISL94203 Cell Voltage Monitoring The circuit that monitors the input cell voltage multiples the cell voltage by 3/8. The ADC converts this voltage to a digital value, using a 1.8V internal reference. The ADC produces a calibrated 14-bit value, but only 12 bits are stored in the cell registers (see Figure 24.) In manufacturing, each cell voltage is calibrated at 3.6V per cell and at +25°C. This calibrated value is used for all subsequent voltage threshold comparisons. The ISL94203 has two different overvoltage and undervoltage level comparisons, OVLO/UVLO and OV/UV. While both use the ADC converter output values and a digital comparator, the responses are different. The OVLO and UVLO levels are meant to be secondary thresholds above and below the OV and UV thresholds. UVLO AND OVLO OVLO and UVLO, because they provide a secondary safety condition, can cause the pack to shut down, either permanently, as is the case of an OVLO when the PSD pin connects to an external fuse; or severely, as is the case of an UVLO when the device powers down and requires connection to a charger to recover. The OVLO condition can be over-ridden by setting the OVLO threshold to FFFH or by an external µC setting the µCSCAN bit to over-ride the internal automatic scan, then turning on the CFET. However, if the µC takes permanent control of the scan, the µC needs to take over the scan for all cells and all control functions, including comparisons of the cell voltage to OV and UV thresholds, managing time delays, and controlling all cell balance functions. The UVLO response can be over-ridden by setting the UVLO threshold to 0V. The device can respond to the UVLO condition by entering the power down mode (set UVLOPD in EEPROM to “1”) or by turning off the FETs and setting the UVLO bit (UVLOPD = “0”). When the UVLOPD bit is set to “1” (indicating that the ISL94203 should power down during a UVLO condition) and the µCFET bit is set to “1” (indicating that the µC is in control of the FETs), the automatic UVLO control forces a power-down condition, over-riding the µC FET control. The UVLO and OVLO detection both have delays of 5 sample cycles (typically 160ms) to prevent noise generated entry into the mode. OVLO and UVLO values are each set by 12-bit values in EEPROM. OVLO has a recovery threshold of OVR and UVLO has a recovery threshold of UVR (if the response over-rides have been set.) If the response over-rides are not set, then the recovery thresholds are usually irrelevant, for example when the UVLO forces the device into a power down condition or the OVLO condition caused a PSD controlled fuse to blow. UV, OV, AND SLEEP UV, OV, and SLP thresholds are set by individual 12-bit values. UV and OV recovery thresholds are set by individual 12-bit values. The voltage protection scan occurs once every 32ms in normal operation. If there has been no activity (no charge or discharge current) detected in a programmable period of 1 to 16 minutes, then the scan occurs every 256ms (IDLE Mode). If no charge or discharge condition has been detected in IDLE mode for a the programmable period, then the scan occurs every 512ms. If an overvoltage, undervoltage, or sleep condition is detected and is pending, the scan rate remains unchanged. It can take longer to detect the fault condition in IDLE or DOZE modes. The scan rate is determined by the mode of operation and the mode of operation is determined solely by the time since pack charge/discharge current was detected. VC8 VOLTAGE BUFFER 14-BIT ADC OUTPUT 14-BIT VALUE RAM REGISTER ADDRESS: [ABh:AAh] VC7 1.8V INPUT MUX/ LEVEL SHIFTER (x 3/8) VC1 CELL VOLTAGE 14-BIT ADC VSS 12-BIT VALUE RAM REGISTER ADDRESS: [91h:90h] + 2(n-1); (n = CELL NUMBER) S 12 VOLTAGE BUFFER VC0 DIGITAL CAL EEPROM TRIM ADDRESS [AO3:AO0] VOLTAGE SELECT BITS FIGURE 24. BLOCK DIAGRAM OF CELL VOLTAGE CAPTURE 33 FN7626.2 December 5, 2012 ISL94203 During a scan, each cell is monitored for overvoltage, undervoltage, and sleep voltage. The voltage will also be converted to an ADC value and be stored in memory. If, during the scan, a voltage is outside the set limit, then a timer starts. There is one timer for all of the cells. If the condition remains on any cell or combination of cells for the duration of the time period, an error condition exists. This sets the appropriate flag, and notifies the protection circuitry to take action (if automatic action is enabled). The time out delays for OV, UV, and SLEEP are each 12-bit values stored in EEPROM (see Table 7). TABLE 7. OV, UV, SLEEP DELAY TIMES SCALE VALUE DELAY (10-bit VALUE) 00 0 to 1024µs 01 0 to 1024ms 10 0 to 1024sec 11 0 to 1024min Overvoltage Detection/Response The device needs to monitor the voltage on each battery cell (VCn). If for any cell, [VCn - VC(n-1)] > VOV for a time exceeding tOV, the device sets an OV flag. Then (if µCFET = 0), the ISL94203 turns the charge FET OFF, by setting the CFET bit to “0”. Once the OV flag is set the pack has entered Over-charge protection mode. The status of the discharge FET remains unaffected. The charge FET remains off until the voltage on the overcharged cell drops back below a recovery level, VOVR, for a recovery time period, tOVR. The tOVR time equals the tOV time. Note: The detection timer and recovery timer are asynchronous to the voltage threshold. As a result, a setting of 1s can result in a delay time of 1s to 2s, depending on when the OV/OVR is detected. For a setting of 1000ms, the detection time will be within 1ms. The device further continues to monitor the battery cell voltages, and is released from overcharge protection mode when [VCn VC(n-1)]< VOVR for more than the overcharge release time, for all cells. The control logic for overvoltage, undervoltage, and sleep conditions is shown in Table 7 and Figures 25 and 26. When the Device is released from over-charge protection mode, the charge FET is automatically switched ON (if µCFET = 0). When the device returns from overcharge protection mode, the status of the discharge FET remains unaffected. During charge, if the voltage on any cell exceeds an end of charge threshold (EOCS) then an EOCHG bit is set and the EOC NORMAL OPERATION MODE NORMAL OPERATION MODE OVERCHARGE PROTECTION MODE OVERVOLTAGE LOCK-OUT PROTECTION MODE VOVLO VOV VEOC tOV VOVR VCn tOVR PACK CFLG RESET CHARGE CURRENT DFLG SET DFET DISCHARGE DFLG RESET CFODOV FLAG = “1” ALLOWS CFET TO TURN ON DURING OV, IF DISCHARGING CFET EOC PIN EOCHG BIT OV BIT SD PIN PSD PIN OVLO BIT FIGURE 25. OVERVOLTAGE PROTECTION MODE-EVENT DIAGRAM 34 FN7626.2 December 5, 2012 ISL94203 VC VUVR VUV VLVCH VSL tUV +3s VUVLO tUV tUV +3s tUV tSL CHARGE? IPACK DISCHARGE DISCHARGE SAMPLING FOR LOAD RELEASE (µCLMON PULSES) LMON_EN BIT (LOOKING FOR TOOL TRIGGER RELEASE) (FROM µC) MICROCONTROLLER ONLY. (µCLMON BIT = “1”) LOAD RELEASED LDMON PIN VLDMON (STARTS LOOKING FOR CHARGER/LOAD CONNECT) CMON_EN BIT VWKUPC WAKE UP CHARGE CONNECT CHMON PIN VWKUPL LD_PRSNT BIT DFET REMAINS SET IF UVLOPD = “0” AND µCFET = 1 DFET ON IF CHARGING AND DFODUV BIT IS SET DFET BIT DFET ON IF CHARGING AND DFODUV BIT IS SET CFET BIT IF PCFETE SET, PCFET TURNS ON HERE, NOT CFT PCFET BIT IN_SLP BIT UVLO BIT OVERDISCHARGE PROTECTION MODE OVERDISCHARGE PROTECTION MODE SLEEP UV BIT (µCFET =0”) UV BIT (µCFET =1”) UVLO SET IF UVLOPD = “0”. If UVLOPD = “1” AND µCFET = 0 OR 1, DEVICE POWERS DOWN RESET WHEN MICROCONTROLLER WRITES CLR_LERR BIT = “1” FIGURE 26. UNDERVOLTAGE PROTECTION MODE-EVENT DIAGRAM output is pulled low. The EOCHG bit and the EOC output resume normal conditions when the voltage on all cells drops back below the [EOCS - 117mV] threshold. There is also an overvoltage lock-out. When this level is reached, an OVLO bit is set, the PSD output is set and the charge FET or precharge FET is immediately turned off (by setting the CFET or PCFET bit to “0”). The PSD output can be used to blow a fuse to protect the cells in the pack. If, during an OV condition, the µCFET bit is set to “1”, the microcontroller must control both turn off and turn on of the charge and precharge power FETs. This does not apply to the OVLO condition. The device includes an option to turn the charge FET back on in an overvoltage condition, if there is discharge current flowing out of the pack. This option is set by the CFODOV (CFET ON During Overvoltage) Flag stored in EEPROM. Then, if the discharge 35 current stops and there is still an over-charge condition on the cell, the device again disables the charge FET. Undervoltage Detection/Response If VCn < VUV, for a time exceeding tUVT, the cells are said to be in a over discharge (undervoltage) state. In this condition, the ISL94203 sets a UV bit. If the µCFET bit is set to “0”, the ISL94203 also switches the discharge FET OFF (by setting the DFET bit = “0”). While any cell voltage is less than a low voltage charge threshold, and if the PCFETE bit is set, the PCFET output is turned on instead of the CFET output. This enables a pre-charge condition to limit the charge current to undervoltage cells. From the undervoltage mode, if the cells recover to above a VUVR level for a time exceeding tUVT plus three seconds, the ISL94203 pulses the LDMON output once every 256ms and looks for the absence of a load. The pulses are of programmable duration FN7626.2 December 5, 2012 ISL94203 (0ms to 15ms) using the [LPW3:LPW0] bits. During the pulse period, a small current (~60µA) is output into the load. If there is no load, then the LDMON voltage will be higher than the recovery threshold of 0.6V. When the load has been removed, and the cells are above the undervoltage recovery level, the ISL94203 clears the UV bit and (if µCFET = 0) turns on the discharge FET and resumes normal operation. Note: The tUV detection timer and tUVR recovery timer are asynchronous to the voltage threshold. As a result, a setting of 1s can result in a delay time of 1s to 2s (and a recovery time of 3s to 4s), depending on when the UV/UVR is detected. For a setting of 1000ms, the detection time will be within 1ms. If any of the cells drop below a sleep threshold (VCn < VSLP) for a period of time (tSLT), the device sets the SLEEP bit and (if µCFET = 0) the ISL94203 turns off the both FETs (DFET and CFET = “0”) and puts the pack into a sleep mode by setting the SLEEP bit to “1”. If the µCFET bit is set, the device does not go to sleep. There is also an undervoltage lock-out condition. This is detected by comparing the cell voltages to a programmable UVLO threshold. When any cell voltage drops below the UVLO threshold, and remains below the threshold for 5 voltage scan periods (~160ms), a UVLO bit is set, and the SD output pin goes active. If UVLOPD = 0 and µCFET = 0, the DFET is also turned off. If UVLOPD = 1, then the ISL94203 goes into a power-down state. If the µCFET bit is set to “1”, the microcontroller must both turn off and turn on the discharge power FETs and control the sleep and power-down conditions. The device includes an option to turn the discharge FET back on, in an undervoltage condition, if there is a charge current flowing into the pack. This option is set by the DFODUV (DFET ON During Undervoltage) Flag stored in EEPROM. Then, if the charge current stops and there is still an undervoltage condition on the cell, the device again disables the discharge FET. Temperature Monitoring/Response As part of the normal voltage scan, the ISL94203 monitors both the temperature of the device and the temperature of two external temperature sensors. External temperature 2 can be used to monitor the temperature of the FETs, instead of the cells, by setting the xT2M bit to “1”. The temperature voltages have two gain settings (the same gain for all temperature inputs). For external temperatures, a TGain bit = 0, sets the gain to 2x (full scale input voltage = 0.9V). A TGain bit = 1 and sets the gain to 1x (full scale input voltage = 1.8V). See Figure 26. The default temperature gain setting is x2, so the temperature monitoring circuit of Figure 26A is preferred. This configuration has other advantages. The temperature response is more linear and covers a wider temperature range before nearing the limits of the ADC reading. The internal temperature reading converts from voltage to temperature using Equations 1 and 2: intTemp ( mV ) × 1000 ----------------------------------------------- – 273.15 = ICTemp ( ° C ) TGain = 0 0.92635 (EQ. 1) intTemp ( mV ) × 1000 ----------------------------------------------- – 273.15 = ICTemp ( ° C ) TGain = 1 1.8527 (EQ. 2) If the temperature of the IC (Internal Temp) goes above a programmed over-temperature threshold, then the ISL94203 sets an over-temp flag (IOT), prevents cell balancing and turns off the FETs. OVER-TEMP If the temperature of either of the external temperature sensors (xT1 or xT2), as determined by an external resistor and thermistor, goes below any of the thresholds (Charge, discharge, and cell balance as set by internal EEPROM values), indicating an over-temperature condition, the ISL94203 sets the corresponding over-temp flag. If the automatic responses are enabled (µCFET = 0); then if the charge over-temp (COT) or discharge over-temp flag (DOT) flag is set, the corresponding charge or discharge FET is turned off. If the Cell balance over-temp flag (CBOT) is set, the device turns off the balancing outputs and prevents cell balancing while the condition exists. If the automatic responses are disabled (µCFET = 1) then the ISL94203 only sets the flags and an external microcontroller responds to the condition. TEMPO PIN TEMPO PIN 22kΩ 82.5kΩ 22kΩ xT1 PIN xT1 PIN xT2 PIN xT2 PIN +80°C = 0.153V +50°C = 0.295V +25°C = 0.463V 0°C = 0.710V -40°C = 0.755V 10kΩ 10kΩ THERMISTORS: 10k, MuRata XH103F FIGURE 27A. TGAIN = 0 (GAIN = 2) 82.5kΩ +80°C = 0.050V +50°C = 0.120V +25°C = 0.270V 0°C = 0.620V -40°C = 1.758V FIGURE 26A. TGAIN = 1 (GAIN = 1) FIGURE 26. EXTERNAL TEMPERATURE CIRCUITS 36 FN7626.2 December 5, 2012 CHARGE SHUTDOWN TURN OFF CFET DISCHARGE SHUTDOWN TURN OFF DFET µCFET = 0 µCFET = 1 BALANCE SHUTDOWN TURN OFF BALANCING µCFET = 0 µCFET = 1 37 CHARGE OVER-TEMP SET COT BIT BALANCE PERMITTED ALLOW DFET TO TURN ON ALLOW CFET TO TURN ON CELL BALANCE OVER-TEMP OK SET CBOT BIT = 0 DISCHARGE OVER-TEMP OK SET DOT BIT = 0 CHARGE OVER-TEMP OK SET COT BIT = 0 µCFET = 0 µCFET = 1 DISCHARGE OVER-TEMP SET DOT BIT CELL BALANCE OVER-TEMP SET CBOT BIT XT2M = 0 xT2<DOTS or xT1<DOTS XT2M = 0 xT1<CBOTS xT1>CBOTR xT2 OT xT2<COTS or xT1<COTS xT2 OTR XT2M = 1 XT2M = 1 xT2<CBOTS xT2>CBOTR xT2>DOTR or xT1>DOTR xT2>COTR or xT1>COTR xT2<DUTR OR xT1<DUTR xT2<CUTR OR xT1<CUTR SAMPLE MODE xT2>CBUTS xT2<CBUTR XT2M = 1 xT2>DUTS OR xT1>DUTS xT1>CBUTS xT2 UT XT2M=0 CHARGE UNDER TEMP SET CUT BIT = 1 µCFET = 1 µCFET = 1 µCFET = 0 CHARGE SHUTDOWN TURN OFF CFET DISCHARGE UNDERTEMP SET DUT BIT = 1 CELL BALANCE UNDERTEMP SET CBUT BIT = 1 XT2M = 1 xT2 UTR xT1<CBUTR XT2M=0 CELL BALANCE UNDER TEMP OK SET CBUT BIT = 0 DISCHARGE UNDER TEMP OK SET DUT BI T= 0 CHARGE UNDER TEMP OK SET CUT BIT = 0 ALLOW DFET TO TURN ON ALLOW CFET TO TURN ON µCFET = 1 µCFET = 0 DISCHARGE SHUTDOWN TURN OFF DFET µCFET = 0 BALANCE SHUT DOWN TURN OFF BALANCING BALANCE PERMITTED FIGURE 28. TEMPERATURE MANAGEMENT STATE MACHINE ISL94203 xT2>CUTS OR xT1>CUTS FN7626.2 December 5, 2012 ISL94203 An exception to the above occurs if the xT2 sensor is configured as a FET temperature indicator (XT2M = “1”). In this case, the xT2 is not compared to the cell balance temperature thresholds, it is used only for power FET control. TABLE 8. µC CONTROLLED MEASUREMENT OF INDIVIDUAL VOLTAGES STEP OPERATION NUMBER I2C CYCLES TIME TIME @400kHz I2C CLK (ea.) (CUMULATIVE) (µs) (µs) UNDER-TEMP 1 Set µCSCAN bit 29 72.5 72.5 If the temperature of either of the external temperature sensors (xT1 or xT2), as determined by an external resistor and thermistor, goes above any of the thresholds (Charge, discharge, and cell balance as set by internal EEPROM values), indicating an under-temperature condition, the ISL94203 sets the corresponding under-temp flag. 2 Set voltage and start ADC 29 72.5 145 3 Wait for ADC complete N/A 110 255 4 Read register AB 29 72.5 327.5 5 Read register AA 29 72.5 410 If the xT1 automatic responses are enabled (µCFET = 0); then if the charge under temp (CUT) or discharge under temp flag (DUT) flag is set the corresponding charge or discharge FET is turned off. If the Cell balance under-temp flag (CBUT) is set, the device turns off cell balancing outputs and prevents cell balancing. 6 Clear µCSCAN bit 29 100 472.5 If the xT2 automatic responses are disabled (µCFET = 1) then the ISL94203 only sets the flags and an external microcontroller responds to the condition. An exception to the above occurs if the xT2 sensor is configured as a FET temperature indicator (XT2M = “1”). In this case, the xT2 is not compared to the cell balance temperature thresholds. It is used only for power FET control). For both xT1 and xT2, when the temperature drops back within a normal operating range, the over or under temperature condition is reset. Microcontroller Read of Voltages An external microcontroller can read the value of any of the internally monitored voltages independently of the normal voltage scan. To do this requires that the µC first set the µCSCAN bit. This stops the internal scan and starts the watchdog timer. If the µC maintains this state, then communication must continue and the µC must manage all voltage and current pack control operations as well as implement the cell balance algorithms. However, if the µCSCAN bit remains set for a short period of time, the device continues to monitor voltages and control the pack operation. Once the µCSCAN bit is set, the external µC writes to register 85H to select the desired voltage and to start the ADC conversion (set the ADCSTRT bit to 1 to start an ADC conversion). Once the conversion is complete, the results are read from the ADC registers [ADCD:ADC0]. The result is a 14-bit value. The ADC conversion takes about 100µs, or the µC can poll the I2C link waiting for an ACK to indicate that the ADC conversion is complete. If the µCSCAN bit is set when the ISL94203 internal scan is scheduled, then the internal scan pauses until the µCSCAN bit is cleared and the internal scan occurs immediately. Reading an ADC value from the µC requires the following sequence (and time) to complete: 38 To sample more than one time (for averaging,) repeat steps 2 through 5 as many times as desired. However, if this is a continuous operation, care must be taken to monitor other pack functions or to pause long enough for the ISL94203 internal operations to collect data to control the pack. A burst of five measurements takes about 1.8ms. Voltage Conversions To convert from the digital value stored in the register to a “real world” voltage, the following conversion equations should be used. The term “HEXvalue10” means the Binary to Decimal conversion of the register value. CELL VOLTAGES HEXvalue 10 × 1.8 × 8 Cell Voltage = -----------------------------------------------------------4095 × 3 (EQ. 3) The cell voltage conversion equation is also used to set the voltage thresholds. PACK CURRENT Pack Current = HEXvalue 10 × 1.8 --------------------------------------------------------4095 × Gain × SenseR (EQ. 4) Gain is the gain setting in register 85H, set by the [CG1:CG0] bits. Sense R is the sense resistor value in Ohms. This pack current reading is valid only when the current direction indicators show that there is a charge or discharge current. If the current is too low for the indicators to show current flowing, then use the 14-bit value to estimate the current. See “14-bit Register” on page 39. TEMPERATURE HEXvalue 10 × 1.8 (EQ. 5) -------------------------------------------------4095 Equation 5 converts the register value to a voltage, but the temperature then is converted to a temperature depending on the external arrangement of thermistor and resistors. See Section , “Temperature Monitoring/Response,” on page 36. Temperature = FN7626.2 December 5, 2012 ISL94203 14-BIT REGISTER If HEXvalue10 is greater than or equal to 8191, then ( HEXvalue 10 – 16384 ) × 1.8 14-bit value = --------------------------------------------------------------------------8191 (EQ. 6) • Discharge short circuit FET control. The external µC cannot over-ride the turn off of the FETs during the short circuit. If HEXvalue10 is less than 8191, then HEXvalue 10 × 1.8 14-bit value = ------------------------------------------------- (EQ. 7) 8191 Once the voltage value is obtained, if the measurement is a cell voltage, then the value should be multiplied by 8/3. A temperature value is used “as-is”, but the voltage value is converted to temperature by including the external temperature circuits into the conversion. To determine pack current from this 14-bit value requires the following computations. First, if both current direction flags show zero current, then the external controller must apply an offset. Measure the 14-bit voltage when there is a pack current of 0. Then subtract this offset from the 14-bit current sense measurement value and take the absolute value of the result. If either of the current direction flags indicate a current, then do not subtract the offset value, but use the 14-bit value directly. In either case, divide the 14-bit voltage value by the current sense gain and the current sense resistor to arrive at the pack current. Microcontroller FET Control The external microcontroller can override the device control of the FETs. With the µCFET bit set to “1”, the external microcontroller can turn the FETs on or off under all conditions except the following: • If there is a discharge short circuit condition, the device turns the FETs off. The external microcontroller is responsible for turning the FETs back on once the short circuit condition clears. • If there is an internal over-temperature condition, the device turns the FETs off. The external microcontroller is responsible for turning the FETs back on once the temperature returns to within normal operating limits. • If there is an Overvoltage Lock Out condition, the device turns the charge or pre-charge FETs off. The external microcontroller is responsible for turning the FETs back on, once the OVLO condition clears. This assumes that the PSD output has not blown a fuse to disable the pack. • If there is an open wire detection, the device turns the FETs off. The external microcontroller is responsible for turning the FET back on. This assumes that the open wire did not cause the PSD output to blow a fuse to disable the pack. • If the FETSOFF input is HIGH, the FETs turn off and remain off. The external µC is responsible for turning the FETs on once the FETSOFF condition clears. • If there is a sleep condition, the device turns the FETs off. On wake up, the microcontroller is responsible for turning on the FETs. 39 The microcontroller can also control the FETs by setting the µCSCAN bit. However, this also stops the scan, requiring the microcontroller to manage the scan, voltage comparisons, FET control, and cell balance. While the µCSCAN bit is set to “1”, the only operations controlled by the device are: • FETSOFF external control. The FETSOFF pin has priority on control of the FETs, even when the microcontroller is managing the scan. • In all other cases, the microcontroller must manage the FET control, because it is also managing the voltage scan and all comparisons. Cell Balance At the same rate as the scan of the cell voltages, if cell balancing is on, the system checks for proper cell balance conditions. The ISL94203 prevents cell balancing if proper temperature, current, and voltage conditions are not met. The cells only balance during a CBON time period. When the CBOFF timer is running, the cell balance is off. Three additional bits determine whether the balancing happens only during charge, only during discharge, during both charge and discharge, during the end of charge condition, or not at any time. • The cell balance circuit depends on the 14-bit ADC converter built into the device and the results of the cell voltage scan (after calibration). • The ADC converter loads a set of registers with each cell voltage during every cell voltage measurement. • At the end of the cell voltage measurement scan, the ISL94203 updates the minimum (CELMIN) and maximum (CELMAX) cell voltages. • After calculating the CELMIN and CELMAX values, all of the cell voltages are compared with the CELMIN value. When any of the cells exceed CELMIN by CBDL (the minimum CB delta voltage), a flag is set in RAM indicating that the cell needs balancing (this is the CBnON bit). • If any of the cells exceed the lowest cell by CBDU (maximum CB delta voltage) then a flag is set indicating that a Cell voltage failure occurred (CELLF). • When the CELLF flag indicates that there is too great a cell to cell differential, the balancing is turned off. • If CELMAX is below CBUV (all the cell voltages are too low for balancing) then the CBUV bit is set and there will be no cell balancing. Cell balance does not start again until the CBMIN value rises above (CBUV + 117mV). When this happens, the ISL94203 clears the CBUV bit. • If the CELMIN voltage is greater than the CBOV level (all the cell voltages are too high for balancing) then the CBOV bit is set and there will be no cell balancing. Cell balancing does not start again until the CBMAX value drops below [CBOV - 117mV]. When this happens, the ISL94203 clears the CBOV bit. • A register in EEPROM (CELLS) identifies the number of cells that are supposed to be present so only the cells present are FN7626.2 December 5, 2012 ISL94203 used for the cell balance operation. Note: This is also used in the cell voltage scan and open wire detect operation. • There are no limits to the number of cells that can be balanced at any one time, because the balancing is done external to the device. • The cell balance block updates at the start of the cell balance ON period to determine if balancing is needed and that the right cells are being balanced. The cells selected at this time will be balanced for the duration of the cell balance period. • The cell balance is disabled if any external temperature is out of a programmed range set by CBUTS (cell balance under temperature) and CBOTS (cell balance over-temperature). • The cell balance operation can be disabled by setting the cell balance during charge (CBDC), the cell balance during discharge (CBDD), and the cell balance during end-of-charge (CB_EOC) bits to zero. See Table 9 on page 40. • Cell balancing turns off when set to balance in the charge mode and there is no charging current detected (see CB_EOC exception below). • Cell balancing turns off when set to balance in the discharge mode and there is no discharge current detected (see CB_EOC exception below). • If cell balancing is set to operate during both charge and discharge, then ISL94203 balances while there is charge current or discharge current, but does not balance when no current flow is detected (all other limiting factors continue to apply). See CB_EOC exception in the following. • The CB_EOC bit provides an exception to the cell balance current direction limit. When the CB_EOC bit is set, balancing occurs while an end of charge condition exists (EOC bit = 1), regardless of current flow. This allows the ISL94203 to “drain” high voltage cells when the charge is complete. This speeds the balancing of the pack, especially when there is a large capacity differential between cells. Once the end of charge condition clears, the cell balance operation returns to normal programming. TABLE 9. CELL BALANCE TRUTH TABLE (SEE FIGURE 29) CB_EOC bit EOC Pin 0 1 CBDC CHING CBDD DCHING ENABLE x 1 0 0 0 0 0 0 1 x 1 0 0 0 1 0 0 1 x 1 0 0 1 0 0 0 1 x 1 0 0 1 1 1 0 1 x 1 0 1 0 0 0 0 1 x 1 0 1 0 1 0 0 1 x 1 0 1 1 0 0 0 1 x 1 0 1 1 1 0 0 1 x 1 1 0 0 0 0 0 1 x 1 1 0 0 1 0 0 1 x 1 1 0 1 0 0 0 1 x 1 1 0 1 1 1 0 1 x 1 1 1 0 0 1 0 1 x 1 1 1 0 1 0 0 1 x 1 1 1 1 0 1 0 1 x 1 1 1 1 1 0 1 0 x x x x 1 • Balance is disabled by asserting the FETSOFF external pin • The cell balance outputs are on only while the cell balance on timer is counting down. This is a 12-bit timer. The cell balance outputs are all off while the cell balance off timer is counting down. This is also a 12-bit timer. The timer values are set as in Table 10. TABLE 10. CBON AND CBOFF TIMES SCALE VALUE TIME (10-BIT VALUE) 00 0 to 1024µs 01 0 to 1024ms 10 0 to 1024s 11 0 to 1024min Cell Balance in Cascade Mode When two ISL94203 devices are cascaded, both devices should have the CASC bit set to “1”. When cascaded, the lower of the two devices will have an ADDR that is HIGH or set to “1”. The device with ADDR = 1, being on the bottom of the stack, does not monitor the current or drive the power FETs. Instead, they are turned off to save power consumption. 40 FN7626.2 December 5, 2012 ISL94203 CB OFF TIMER IS COUNTING CBOV BIT CELL8 VOLTAGE - CELLMIN > CBMINDV OR [CB8ON] CB8 DRIVER CELL7 VOLTAGE - CELLMIN > CBMINDV OR [CB7ON] CB7 DRIVER CELL6 VOLTAGE - CELLMIN > CBMINDV OR [CB6ON] CB6 DRIVER CELL5 VOLTAGE - CELLMIN > CBMINDV OR [CB5ON] CB5 DRIVER CELL4 VOLTAGE - CELLMIN > CBMINDV OR [CB4ON] CB4 DRIVER CELL3 VOLTAGE - CELLMIN > CBMINDV OR [CB3ON] CB3 DRIVER CELL2 VOLTAGE - CELLMIN > CBMINDV OR [CB2ON] CB2 DRIVER CELL1 VOLTAGE - CELLMIN > CBMINDV OR [CB1ON] CB1 DRIVER CBERR CBUV BIT CBOT BIT CBUT BIT ENABLE OPEN BIT CELLF BIT CASC SD PIN FETSOFF PIN 1 EOC CB_EOC 6 CBDC BIT 2 CHING BIT CBDD 4 DCHING BIT 3 5 FIGURE 29. CELL BALANCE OPERATION When CASC = 1, the ISL94203 does not use the current detection as part of the control algorithm for cell balancing. If all other conditions are within limits, balancing proceeds without a detection of current. As such, balancing may happen all of the time, requiring the use of an external microcontroller to manage the algorithm. The reason for this is that there is no facility for the two cascaded devices to automatically know the cell voltages on the other device. While one device might be balancing all cells to a voltage of 3V, the other might be balancing toward a voltage of 3.2V. To simplify the microcontroller design, all scanning and protection functions operate normally. The external microcontroller needs to scan the voltages and monitor status bits, then make decisions based on the available information and control the cell balance FETs. Since balancing is unrestricted, the µC needs only to set the uC_Does_CellBalance state to stop balancing while the upper device detects no current. With the cell balance outputs specified, the microcontroller sets the CBAL_ON bit. This turns on the cell balance output control circuit. Cell Balance FET Drive The cell balance FETs are driven by a current source or sink of 25µA. The gate voltage on the externals FET is set by the gate to source resistor. This resistor should be set such that the gate voltage does not exceed 9V. An external 9V zener diode across the gate to source resistor can help to prevent overvoltage conditions on the cell balance pin. The cell balance circuit connection is shown in Figure 30. µC Control of Cell Balance FETs To control the cell balance FETs, the external microcontroller first needs to set the µCCBAL bit (non-cascaded) to turn off the automatic cell balance operation. In a cascaded configuration, the external microcontroller needs to set the CASC bit on the lower device. This turns off the detection of current. The external microcontroller also needs to use the µCCBAL bit to over-ride the automatic cell balance operation. To turn on a cell balance FET, the µC needs to turn on the cell balance output FET using the Cell Balance Control Register 84H). In this register, each bit corresponds to a specific cell balance output. 41 FN7626.2 December 5, 2012 ISL94203 1kΩ VC8 22nF 10kΩ CB8 39Ω 39Ω 39Ω 39Ω 10V 4M VC5 22nF 10kΩ CB5 316kΩ 1kΩ VC4 22nF 10kΩ CB4 316kΩ 1kΩ VC3 22nF 10kΩ CB3 316kΩ 1kΩ VC2 22nF 10kΩ CB2 316kΩ 1kΩ VC1 22nF 10kΩ CB1 316kΩ 1kΩ VC0 CB4ON CB3ON CB2ON 10V 10V 10V 10V 10V CB1ON 4M 4M 4M 4M 4M VSS CB8ON CB7ON 25µA 22nF 25µA VC6 CB6 CB5ON 25µA 39Ω CB7 25µA 316kΩ 1kΩ 39Ω 4M VC7 25µA 22nF 10kΩ 10V ENABLE 25µA 316kΩ 1kΩ 39Ω 4M 25µA 22nF 10kΩ 10V CBAL_ON 25µA 316kΩ 39Ω 1kΩ ISL94203 CB6ON VSS FIGURE 30. CELL BALANCE DRIVE CIRCUITS AND CELL CONNECTION OPTIONS Watchdog Timer The I2C watchdog timer prevents an external microcontroller from initiating an action that it cannot undo through the I2C port, which can result in poor or unexpected operation of the pack. The watchdog timer is normally inactive when operating the device in a stand-alone operation. When the pack is expected to have a µC along with the ISL94203, the WDT is activated by setting any of the following bits: µCSCAN, µCCMON, µCLMON, µCCBAL, µCFET, EEEN. When active (an external µC is assumed to be connected), the absence of I2C communications for the watchdog time-out 42 period causes a time-out event. The ISL94203 needs to see a start bit and a valid slave byte to restart the timer. The watchdog time-out signal turns off the cell balance and power FET outputs, resets the serial interface, and pulses the INT output once per second in an attempt to get the microcontroller to respond. If the INT is unsuccessful in re-starting the communication interface, the part operates normally, except the power FETs and cell balance FETs are forced off. The ISL94203 remains in this condition until I2C communications resumes. When I2C communication resumes, the µCSCAN, µCCMON, µCLMON, µCFET, and EEEN bits are automatically cleared and the µCCBAL bit remains set. The power FETs and cell balance FETs turn on, if conditions allow. FN7626.2 December 5, 2012 ISL94203 Power FET Drive The ISL94203 drives the power FETs gates with a voltage higher than the supply voltage by using external capacitors as part of a charge pump. The capacitors connect (as shown in Figure 2) and are nominally 4.7nF. The charge pump applies approximately (VDD *2) voltage to the gate, although the voltage is clamped at VDD + 16V. The Power FET turn-on times are limited by the capacitance of the power FET and the current supplied by the charge pump. The power FET turn-off times are limited by the capacitance of the power FET and the pull-down current of the ISL94203. The ISL94203 provides a pull-down current for up to 300µs. This should be long enough to discharge any FET capacitance. The table below shows typical turn on and turn off times for the ISL94203 under specific conditions. TABLE 11. POWER FET GATE CONTROL (TYPICAL) PARAMETER CONDITIONS Power FET Gate Turn DFET, CFET, PCFET on current Charge pump caps = 4.7nF Power FET Gate Turn 10% to 90% of final voltage on Time VDD = 28V; DFET, CFET = IRF1404 PCFET = FDD8451 TYPICAL 5mA, 50µs pulses, 32kHz frequency An input pin (FETSOFF), when pulled high, turns off the power FETs and the cell balance FETs, regardless of any other condition. Higher Voltage Microcontrollers When using a microcontroller powered by 3.3V or 5V, the design can include pull-up resistors to the microcontroller supply on the communication link and the open drain SD and EOC pins (instead of pull-up resistors to RGO.) The INT pin is a CMOS output with a maximum voltage of RGO+0.5V. It is OK to connect this directly to a microcontroller as long as the microcontroller pin does not have a pull up to the 3.3/5V supply. If it does, then a series resistor is recommended. The FETSOFF input on the ISL94203 is also limited to RGO+0.5V. This is limited by an input ESD structure that clamps the voltage. The connection from the µC to this pin should include a series resistor to limit any current resulting from the clamp. An example of this connection is shown in Figure 31. µCONTROLLER ISL94203 3.3/5V 160µs 160µs Power FET Gate Turn CFET, CFET, PCFET off Current 20mA Power FET Gate Turn Pulse Duration off Pulse Width 300µs Power FET Gate Fall 90% to 10% of final voltage Time VDD = 28V; DFET: IRF1404 CFET: IRF1404 PCFET: FDD8451 greater than a specified limit (CELLF flag), or if there is an open wire condition. This pin can be used for blowing a fuse in the pack or as an interrupt to an external µC. SD EOC INT In_EOC In_INT * SCL SDAI SDAO FETSOFF 6µs 6µs 2µs In_SD SCL SDA 10k Out_FETSOFF * Resistor needed only if µC has a pull-up on the In_INT pin FIGURE 31. CONNECTION OF HIGHER VOLTAGE MICROCONTROLLER General I/Os There is an open drain output (SD) that is pulled up to RGO (using an external resistor) and indicates if there are any error conditions, such as overvoltage, undervoltage, over-temperature, open input, and overcurrent. The output goes active (LOW) when there is any cell or pack failure condition. The output returns HIGH when all error conditions clear. There is an open drain output (EOC) that is pulled up to RGO (using an external resistor) and indicates that the cells have reached an end of conversion state. The output goes active (LOW) when all cell voltages are above a threshold specified by a 12-bit value in EEPROM. The output returns HIGH, when all cells are below the EOC threshold. Factory programmable options offer inverse polarity of SD or EOC. Please contact Automotive Marketing if there is interest in either of these options. The PSD pin goes active high, when any cell voltage reaches the OVLO threshold (OVLO flag). Optionally, PSD also goes high if there is a voltage differential between any two cells that is 43 Packs with Fewer than 8 Cells See Section , “Pack Configuration,” on page 21 for help when using fewer than 8 cells. This section presents options for minimum number of components. However, when using the ISL94203EVAL1Z evaluation board with fewer than 8 cells, it is not necessary to remove components from the PCB. Simply tie the unused connections together, as shown in Figure 32. This normally requires only a different cable. EEPROM The ISL94203 contains an EEPROM array for storing the device configuration parameters, the device calibration values, and some user available registers. Access to the EEPROM is through the I2C port of the device. Memory is organized in a memory map as described in “Registers: Summary (EEPROM)” on page 50, “Registers: Summary (RAM)” on page 50, “Registers: Detailed (EEPROM)” on page 51, and “Registers: Detailed (RAM)” on page 58. FN7626.2 December 5, 2012 ISL94203 8 CELLS 6 CELLS 7 CELLS VC8 VC8 VC8 CB8 CB8 CB8 VC7 VC7 VC7 CB7 CB7 CB7 VC6 VC6 VC6 CB6 CB6 CB6 VC5 VC5 VC5 CB5 CB5 CB5 VC4 VC4 VC4 CB4 CB4 CB4 VC3 VC3 VC3 CB3 CB3 CB3 VC2 VC2 VC2 CB2 CB2 CB2 VC1 VC1 VC1 CB1 CB1 CB1 VC0 VSS VC0 VSS VC0 VSS 4 CELLS 5 CELLS 3 CELLS VC8 VC8 VC8 CB8 CB8 CB8 VC7 VC7 VC7 CB7 CB7 CB7 VC6 VC6 VC6 CB6 CB6 CB6 VC5 VC5 VC5 CB5 CB5 CB5 VC4 VC4 VC4 CB4 CB4 CB4 VC3 VC3 VC3 CB3 CB3 CB3 VC2 VC2 VC2 CB2 CB2 CB2 VC1 VC1 VC1 CB1 CB1 CB1 VC0 VSS VC0 VSS VC0 VSS FIGURE 32. BATTERY CONNECTION OPTIONS USING THE ISL94203EVAL1Z BOARD When the device powers up, the ISL94203 transfers the contents of the configuration EEPROM memory areas to RAM (Note: the user EEPROM has no associated RAM). An external microcontroller can read the contents of the Configuration RAM or the contents of the EEPROM. Prior to reading the EEPROM, set the EEEN bit to “1”. This enables access to the EEPROM area. If EEEN is “0”, then a read or write occurs in the shadow RAM area. The content of the Shadow Ram determines the operation of the device. Reading from the RAM or EEPROM can be done using a byte or page read. See: • “Current Address Read” on page 48, • “Random Read” on page 48, • “Sequential Read” on page 48, and • “EEPROM Read” on page 49. • “Register Protection” on page 49 Writing to the Configuration or User EEPROM must use a Page Write operation. Each Page is four bytes in length and pages begin at address 0. 44 FN7626.2 December 5, 2012 ISL94203 See: Start Condition • “Page Write” on page 46 All commands are preceded by the start condition, which is a HIGH to LOW transition of SDA when SCL is HIGH. The device continuously monitors the SDA and SCL lines for the start condition and will not respond to any command until this condition has been met (see Figure 34). • “Register Protection” on page 49 The EEPROM contains an error detection and correction mechanism. When reading a value from the EEPROM, the device checks the data value for an error. If there are no errors, then the EEPROM value is valid and the ECC_USED and ECC_FAIL bits are set to “0”. If there is a 1-bit error, the ISL94203 corrects the error and sets the ECC_USED bit. This is a valid operation, and value read from the EEPROM is correct. During an EEPROM read, if there is an error consisting of two or more bits, the ISL94203 sets the ECC_FAIL bit (ECC_USED = 0). This read contains invalid data. The error correction is also active during the initial power-on recall of the EEPROM values to the shadow RAM. The circuit corrects for any one-bit errors. Two-bit errors are not corrected and the contents of the shadow RAM maintain the previous value. Internally, the Power-On Recall circuit uses the ECC_USED and ECC_FAIL bits to determine there is a proper recall before allowing the device operation to start. However, an external µC cannot use these bits to detect the validity of the shadow RAM on power-up or determine the use of the error correction mechanism, because the bits automatically reset on the next valid read. Serial Interface • The ISL94203 uses a standard I2C interface, except the design separates the SDA input and output (SDAI and SDAO) • Separate SDAI and SDAO lines can be tied together and operate as a typical I2C bus • Interface speed is 400kHz, maximum • A separate pin is provided to select the slave address of device. This allows two devices to be cascaded Serial Interface Conventions The device supports a bidirectional bus oriented protocol. The protocol defines any device that sends data onto the bus as a transmitter, and the receiving device as the receiver. The device controlling the transfer is called the master and the device being controlled is called the slave. The master always initiates data transfers, and provides the clock for both transmit and receive operations. Therefore, the ISL94203 devices operate as slaves in all applications. Stop Condition All communications must be terminated by a stop condition, which is a LOW to HIGH transition of SDA when SCL is HIGH. The stop condition is also used to place the device into the Standby power mode after a read sequence. A stop condition is only issued after the transmitting device has released the bus (see Figure 34). Acknowledge Acknowledge is a software convention used to indicate successful data transfer. The transmitting device, either master or slave, releases the bus after transmitting eight bits. During the ninth clock cycle, the receiver pulls the SDA line LOW to acknowledge that it received the eight bits of data (see Figure 35). The device responds with an acknowledge after recognition of a start condition and the correct slave byte. If a write operation is selected, the device responds with an acknowledge after the receipt of each subsequent eight bits. The device acknowledges all incoming data and address bytes, except for the slave byte when the contents do not match the device’s internal slave address. In the read mode, the device transmits eight bits of data, releases the SDA line, then monitor the line for an acknowledge. If an acknowledge is detected and no stop condition is generated by the master, the device will continue to transmit data. The device terminates further data transmissions if an acknowledge is not detected. The master must then issue a stop condition to return the device to Standby mode and place the device into a known state. SCL SDA DATA STABLE DATA CHANGE DATA STABLE FIGURE 33. VALID DATA CHANGES ON I2C BUS When sending or receiving data, the convention is the most significant bit (MSB) is sent first. Therefore, the first address bit sent is Bit 7. Clock and Data Data states on the SDA line can change only while SCL is LOW. SDA state changes during SCL HIGH are reserved for indicating start and stop conditions (see Figure 33). 45 FN7626.2 December 5, 2012 ISL94203 WATCHDOG TIMER RESET SIGNALS FROM THE MASTER SCL SDA START SLAVE BYTE BYTE ADDRESS S T O P DATA STOP SDA BUS 1 8 0 1 0 1 0 0 0 0 SIGNALS FROM THE SLAVE FIGURE 34. I2C START AND STOP BITS SCL FROM MASTER S T A R T 9 A C K A C K A C K ISL94203: SLAVE BYTE = 50H (ADDR = 0) ISL94203: SLAVE BYTE = 52H (ADDR = 1) DATA OUTPUT FROM TRANSMITTER FIGURE 36. BYTE WRITE SEQUENCE DATA OUTPUT FROM RECEIVER PAGE WRITE START ACKNOWLEDGE FIGURE 35. ACKNOWLEDGE RESPONSE FROM RECEIVER Write Operations BYTE WRITE For a byte write operation, the device requires the Slave Address Byte and a Word Address Byte. This gives the master access to any one of the words in the array. After receipt of the Word Address Byte, the device responds with an acknowledge, and awaits the next eight bits of data. After receiving the 8 bits of the Data Byte, the device again responds with an acknowledge. The master then terminates the transfer by generating a stop condition, at which time the device begins the internal write cycle to the nonvolatile memory. During this internal write cycle, the device inputs are disabled, so the device will not respond to any requests from the master. The SDA output is at high impedance. See Figure 36. A page write operation is initiated in the same manner as the byte write operation; but instead of terminating the write cycle after the first data byte is transferred, the master can transmit an unlimited number of 8-bit bytes. After the receipt of each byte, the device will respond with an acknowledge, and the address is internally incremented by one. The page address remains constant. When the counter reaches the end of the page, it “rolls over” and goes back to ‘0’ on the same page. This means that the master can write 4 bytes to the page starting at any location on that page. If the master begins writing at location 2, and loads 4 bytes, then the first 2 bytes are written to locations 2 and 3, and the last 2 bytes are written to locations 0 and 1. Afterwards, the address counter would point to location 2 of the page that was just written. If the master supplies more than 4 bytes of data, then new data overwrites the previous data, one byte at a time. See Figure 37. Do not write to addresses 58H through 7FH or locations higher than address ABH, since these addresses access registers that are reserved. Writing to these locations can result in unexpected device operation. A write to a protected block of memory suppresses the acknowledge bit. When writing to the EEPROM, write to all addresses of a page without an intermediate read operation, or use a page write command. Each page is 4 bytes long, starting at address 0. ADDRESS = 0 DATA BYTE 3 ADDRESS = 1 DATA BYTE 4 ADDRESS = 2 DATA BYTE 1 ADDRESS = 3 DATA BYTE 2 ADDRESS POINTER STARTS AND ENDS HERE FIGURE 37. WRITING 4 BYTES TO A 4-BYTE PAGE STARTING AT LOCATION 2 46 FN7626.2 December 5, 2012 ISL94203 SIGNALS FROM THE MASTER WATCHDOG TIMER RESET SIGNALS FROM THE SLAVE SDA BUS S T A R T SLAVE BYTE REGISTER ADDRESS S T O P DATA(n) DATA(1) 01010000 A C K A C K A C K A C K ISL94203: SLAVE BYTE = 50H (ADDR = 0) ISL94203: SLAVE BYTE = 52H (ADDR = 1) FIGURE 38. PAGE WRITE SEQUENCE 47 FN7626.2 December 5, 2012 ISL94203 SIGNALS FROM THE MASTER WATCHDOG TIMER RESET SLAVE BYTE S T A R T REGISTER ADDRESS 01010000 SIGNALS FROM THE SLAVE SDA BUS S T A R T N A C K SLAVE BYTE S T O P 01010001 A C K A C K A C K DATA A C K ISL94203: SLAVE BYTE = 50H (ADDR = 0) ISL94203: SLAVE BYTE = 52H (ADDR = 1) FIGURE 39. RANDOM READ SEQUENCE WATCHDOG TIMER RESET N A C K SLAVE BYTE S T O P 1 A C K DATA 1 A C K DATA 2 A C K DATA (n-1) A C K DATA (n) ISL94203: SLAVE BYTE = 50H (ADDR = 0) ISL94203: SLAVE BYTE = 52H (ADDR = 1) FIGURE 40. SEQUENTIAL READ SEQUENCE Read Operations Read operations are initiated in the same manner as write operations with the exception that the R/W bit of the Slave Address Byte is set to one. There are three basic read operations: Current Address Reads, Random Reads, and Sequential Reads. CURRENT ADDRESS READ Internally the device contains an address counter that maintains the address of the last word read incremented by one. Therefore, if the last read was to address n, the next read operation would access data from address n+1. On power-up, the address of the address counter is undefined, requiring a read or write operation for initialization. See Figure 41. Upon receipt of the Slave Address Byte with the R/W bit set to one, the device issues an acknowledge and then transmits the eight bits of the Data Byte. The master terminates the read operation when it does not respond with an acknowledge during the ninth clock and then issues a stop condition. It should be noted that the ninth clock cycle of the read operation is not a “don’t care.” To terminate a read operation, the master must either issue a stop condition during the ninth cycle or hold SDA HIGH during the ninth clock cycle and then issue a stop condition. RANDOM READ Random read operation allows the master to access any memory location in the array. Prior to issuing the Slave Address Byte with 48 the R/W bit set to one, the master must first perform a “dummy” write operation. The master issues the start condition and the Slave Address Byte, receives an acknowledge, then issues the Word Address Bytes. After acknowledging receipts of the Word Address Bytes, the master immediately issues another start condition and the Slave Address Byte with the R/W bit set to one. This is followed by an acknowledge from the device and then by the eight bit word. The master terminates the read operation by not responding with an acknowledge and then issuing a stop condition (see Figure 39). SEQUENTIAL READ Sequential reads can be initiated as either a current address read or random address read. The first Data Byte is transmitted as with the other modes; however, the master now responds with an acknowledge, indicating it requires additional data. The device continues to output data for each acknowledge received. The master terminates the read operation by not responding with an acknowledge and then issuing a stop condition. The data output is sequential, with the data from address n followed by the data from address n + 1. The address counter for read operations increments through all page and column addresses, allowing the entire memory contents to be serially read during one operation. At the end of the address space the counter “rolls over” to address 0000H and the device continues to output data for each acknowledge received. See Figure 40 for the acknowledge and data transfer sequence. FN7626.2 December 5, 2012 ISL94203 SIGNALS FROM THE MASTER WATCHDOG TIMER RESET SIGNALS FROM THE SLAVE SDA BUS S T A R T N A C K SLAVE BYTE S T O P 01010001 A C K DATA A C K ISL94203: SLAVE BYTE = 50H (ADDR = 0) ISL94203: SLAVE BYTE = 52H (ADDR = 1) FIGURE 41. CURRENT ADDRESS READ SEQUENCE EEPROM READ The ISL94203 has a special requirement when reading the EEPROM. An EEPROM read operation from the first byte of a four byte page (locations 0H, 4H, 8H, etc.) initiates a recall of the EEPROM page. This recall takes more than 200µs, so the first byte may not be ready in time for a standard I2C response. It is necessary to either read this first byte of every page two times, or add a loop awaiting an ACK before proceeding to the next byte in the read operation. Adding the wait for ACK works for all read operations, so is the preferred method. The enable byte is encoded, so that a value of ‘0’ in the EEPROM Enable register (89H) enables access to the shadow memory (RAM), a value of ‘1’ allows access to the EEPROM. After a read or write of the EEPROM, the microcontroller should reset the EEPROM Enable register value back to zero to prevent inadvertent writes to the EEPROM and to turn off the EEPROM block to reduce current consumption. If the microcontroller fails to reset the EEPROM bit, and communications to the chip stops, then the Watchdog timer will reset the EEPROM select bit. Register Protection The entire EEPROM memory is write protected on initial power-up and during normal operation. An enable byte allows writing to various areas of the memory array. 49 FN7626.2 December 5, 2012 ISL94203 Registers: Summary (EEPROM) TABLE 12. EEPROM REGISTER SUMMARY EEPROM (CONFIGURED AS 32 4-BYTE PAGES) PAGE ADDR 0x 1x 2x 3x 4x 5x 0 0 Overvoltage Level Overvoltage Delay Timer Min CB Delta Charge Over-Temp Level Internal Over-Temp Level User EEPROM Overvoltage recovery Undervoltage Delay Timer Max CB Delta Charge Over-Temp Recovery Internal Over-Temp Recovery Undervoltage Level Open Wire Timing Undervoltage Recovery Discharge overcurrent timeout Settings, Discharge Setting Cell Balance Off Time OVLO Threshold Charge overcurrent Timeout Settings, Charge overcurrent Setting Min CB Temp Level Short Circuit Timeout Settings/ Recovery Settings, Short Circuit Setting EOC Voltage Level Low Voltage Charge Level 1 2 3 1 4 5 6 7 2 8 9 UVLO Threshold A B 3 C Cell Balance On time Charge Under-Temp Level F Charge Under-Temp Sleep Delay Timer/ Recovery Watchdog Timer Discharge Over-Temp Level Sleep Mode Timer Min CB Temp Recovery Discharge Over-Temp Recovery Features 1 Min CB Volts Max CB Temp Level Discharge UnderTemp Level Reserved Max CB Volts Max CB Temp Recovery Discharge UnderTemp Recovery D E Sleep Voltage Reserved CELLS Config Features 2 Registers: Summary (RAM) TABLE 13. RAM REGISTER SUMMARY RAM PAGE ADDR 8x 9x Ax 0 0 Status1 CELL1 Voltage iT Voltage 1 Status2 2 Status3 CELL2 Voltage xT1 Voltage 3 Status4 4 Cell Balance CELL3 Voltage xT2 Voltage 5 Analog Out 6 FET Cntl/Override Control Bits CELL4 Voltage VBATT/16 Voltage 7 Override Control Bits 8 Force Ops CELL5 Voltage VRGO/2 Voltage 9 EE Write Enable A CELLMIN Voltage CELL6 Voltage 14-bit ADC Voltage 1 2 B 50 FN7626.2 December 5, 2012 ISL94203 TABLE 13. RAM REGISTER SUMMARY (Continued) RAM PAGE ADDR 8x 9x Ax 3 C CELLMAX Voltage CELL7 Voltage Reserved ISense Voltage CELL8 Voltage D E F Registers: Detailed (EEPROM) TABLE 14. EEPROM REGISTER DETAIL BIT/ ADDR 00 01 F 7 E 6 D 5 C 4 B 3 A 2 9 1 CPW3 CPW2 CPW1 OVLB OVLA OVL9 LPW2 LPW1 OVL6 OVL5 2 1E2A OVL4 OVL3 1 0 (V): OVL2 OVL1 4.25 OVL0 4095 × 3 OVRA OVR9 OVR8 OVR7 Default (Hex): 0DD4 OVR6 UVLB UVLA UVL9 UVL8 UVL7 LPW0 OVR5 OVR4 OVR3 Default (Hex): UVL6 UVL5 (V): OVR2 18FF UVL4 UVL3 OVR1 (V): UVL2 UVL1 4.15 OVR0 2.7 UVL0 HEXvalue 10 × 1.8 × 8 Threshold = ------------------------------------------------------------ 4095 × 3 Undervoltage Recovery If all cells rise above this overvoltage recovery level (and there is no load), the discharge FET is turned on. UVRB UVRA UVR9 UVR8 UVR7 Overvoltage Lock-out Threshold If any cell voltage is above this threshold for five successive scans, then the device is in an overvoltage lock out condition. In this condition, the Charge FET is turned off, the cell balance FETs are turned off, the OVLO bit is set, and the PSD output is set to active. Reserved 3 HEXvalue 10 × 1.8 × 8 0000 = 0 ms to 1111 = 15ms; Default = 1ms Reserved 4 Default (Hex): Undervoltage Threshold If any cell voltage is below this threshold voltage for an undervoltage delay time, the discharge FET is turned off. LPW3 0A 0B OVL7 5 Threshold = ------------------------------------------------------------ OVRB Load Detect Pulse Width These bits set the duration of the charger monitor pulse width. 08 09 6 Overvoltage Recovery If all cells fall below this overvoltage recovery level, the charge FET is turned on. Reserved 06 07 OVL8 CPW0 0000 = 0ms to 1111 = 15ms; Default = 1ms 04 05 7 Overvoltage Threshold If any cell voltage is above this threshold voltage for an overvoltage delay time, the charge FET is turned off. Charge Detect Pulse Width These bits set the duration of the charger monitor pulse width. 02 03 8 0 Default (Hex): UVR6 UVR5 UVR4 Default (Hex): 09FF UVR3 0E7F V): UVR2 UVR1 (V): 3.0 UVR0 4.35 OVLOB OVLOA OVLO9 OVLO8 OVLO7 OVLO6 OVLO5 OVLO4 OVLO3 OVLO2 OVLO1 OVLO0 Undervoltage Lock-out Threshold If any cell voltage is below this threshold for five successive scans, then the device is in an undervoltage lock-out condition. In this condition, the Discharge FET is turned off and the UVLO bit is set. The device also powers down (unless overridden). Reserved Default (Hex): 0600A (V): 1.8 UVLOB UVLOA UVLO9 UVLO8 UVLO7 UVLO6 UVLO5 UVLO4 UVLO3 UVLO2 UVLO1 UVLO0 51 FN7626.2 December 5, 2012 ISL94203 TABLE 14. EEPROM REGISTER DETAIL (Continued) BIT/ ADDR 0C 0D F 7 E 6 D 5 C 4 EOCB 9 1 8 0 7 6 EOCA EOC9 EOC8 EOC7 LVCHB LVCHA LVCH9 LVCH8 LVCH7 EOC6 LVCH6 0DFF EOC3 LVCH5 LVCH4 LVCH3 1 (V): EOC2 EOC1 (V): LVCH2 LVCH1 (sec): 0 4.2 EOC0 2.3 LVCH0 1 0 to 1024 Undervoltage Delay Time Out This value sets the time that is required for any cell to be below the undervoltage threshold before an undervoltage condition is detected. Default (Hex): 0801 (sec): 1 UVDTB UVDTA UVDT9 UVDT8 UVDT7 UVDT6 UVDT5 UVDT4 UVDT3 UVDT2 UVDT1 UVDT0 00 = µs 01 = ms 10 = sec 11 = min 0 to 1024 Open Wire Timing (OWT) This value sets the width of the open wire test pulse for each cell input. Reserved OWT 9 OWT 8 Default (Hex): OWT 7 0= µs 1 = ms 16 17 EOC4 2 OVDTB OVDTA OVDT9 OVDT8 OVDT7 OVDT6 OVDT5 OVDT4 OVDT3 OVDT2 OVDT1 OVDT0 Reserved 14 15 EOC5 3 Default (Hex): 0801 00 = µs 01 = ms 10 = sec 11 = min 12 13 4 Default (Hex): 07AA Overvoltage Delay Time Out This value sets the time that is required for any cell to be above the overvoltage threshold before an overvoltage condition is detected. Reserved 5 Default (Hex): Low Voltage Charge Level If the voltage on any cell is less than this level, then the PCFET output turns on instead of the PC output. To disable this function, set the value to zero or set the PCFETE bit to 0. Reserved 10 11 A 2 End-of-Charge (EOC) Threshold If any cell exceeds this level, then the EOC output and the EOC bit are set. Reserved 0E 0F B 3 Discharge Overcurrent Time Out/Threshold Time Out A discharge overcurrent needs to remain for this time period prior to entering a discharge overcurrent condition. This is an 12-bit value: Lower 10 bits sets the time. Upper bits sets the time base. OWT 6 OWT 5 OWT 4 0214 OWT 3 (ms): OWT 2 OWT 1 20 OWT 0 0 to 512 Default (Hex): 44A0 (ms): (mV): 160 32 Threshold This value sets the voltage across current sense resistor that creates a discharge overcurrent condition. OCD2 OCD1 OCD0 000 = 4mV 001 = 8mV 010 = 16mV 011 = 24mV 100 = 32mV 101 = 48mV 110 = 64mV 111 = 96mV OCDTB OCDTA OCDT9 OCDT8 OCDT7 OCDT6 OCDT5 OCDT4 OCDT3 OCDT2 OCDT1 OCDT0 00 = µs 01 = ms 10 = sec 11 = min 52 0 to 1024 FN7626.2 December 5, 2012 ISL94203 TABLE 14. EEPROM REGISTER DETAIL (Continued) BIT/ ADDR 18 19 F 7 E 6 D 5 C 4 B 3 A 2 9 1 8 0 7 6 Charge Overcurrent Time Out/Threshold Time Out A charge overcurrent needs to remain for this time period prior to entering a charge overcurrent condition. This is an 12-bit value: Lower 10 bits sets the time. Upper bits set the time base. 5 4 3 2 Default (Hex): 44A0 1 (ms): (mV): 0 160 8 Threshold This value sets the voltage across current sense resistor that creates a charge overcurrent condition OCC2 OCC1 OCC0 000 = 1mV 001 = 2mV 010 = 4mV 011 = 6mV 100 = 8mV 101 = 12mV 110 = 16mV 111 = 24mV 1A 1B OCCTB OCCTA OCCT9 OCCT8 OCCT7 OCCT6 OCCT5 OCCT4 OCCT3 OCCT2 OCCT1 OCCT0 00 = µs 01 = ms 10 = sec 11 = min 0 to 1024 Discharge Short Circuit Time Out/Threshold Time Out A short circuit current needs to remain for this time period prior to entering a short circuit condition. This is an 12 bit value: Lower 10 bits sets the time. Upper bits set the time base Default (Hex): 60C8 (µs): (mV): 200 128 Threshold This value sets the voltage across current sense resistor that creates a short circuit condition SCD2 SCD1 SCD0 000 = 16mV 001 = 24mV 010 = 32mV 011 = 48mV 100 = 64mV 101 = 96mV 110 = 128mV 111 = 256mV 1C 1D CBVLB SCT8 SCT7 SCT6 CBVLA SCT5 SCT4 SCT3 SCT2 SCT1 SCT0 0 to 1024 CBVL9 Default (Hex): 0A55 CBVL8 CBVL7 Cell Balance Maximum Voltage (CBMAX) If any cell is greater than this voltage, then cell balance stops. CBVL6 CBVL5 CBVL4 CBVL3 Default (Hex): 0D70 (V): CBVL2 CBVL1 (V): 3.1 CBVL0 4.0 CBVUB CBVUA CBVU9 CBVU8 CBVU7 CBVU6 CBVU5 CBVU4 CBVU3 CBVU2 CBVU1 CBVU0 Cell Balance Minimum Differential Voltage (CBMINDV) If the difference between the voltage on CELLN and the lowest voltage cell is less than this voltage, then cell balance for CELLN stops. Reserved 22 23 SCT9 Cell Balance Minimum Voltage (CBMIN) If any cell is less than this voltage, then cell balance stops. Reserved 20 21 SCTA 00 = µs 01 = ms 10 = sec 11 = min Reserved 1E 1F SCTB Default (Hex): 0010 (mV): 20 CBDLB CBDLA CBDL9 CBDL8 CBDL7 CBDL6 CBDL5 CBDL4 CBDL3 CBDL2 CBDL1 CBDL0 Cell Balance Maximum Differential Voltage (CBMAXDV) If the difference between the voltage on CELLN and the lowest voltage cell is greater than this voltage, then cell balance for CELLN stops and the CELLF flag is set. Reserved Default (Hex): 01AB (mV): 500 CBDUB CBDUA CBDU9 CBDU8 CBDU7 CBDU6 CBDU5 CBDU4 CBDU3 CBDU2 CBDU1 CBDU0 53 FN7626.2 December 5, 2012 ISL94203 TABLE 14. EEPROM REGISTER DETAIL (Continued) BIT/ ADDR 24 25 F 7 E 6 D 5 C 4 B 3 A 2 9 1 8 0 7 Cell Balance On Time (CBON) Cell balance is on for this set amount of time, unless another condition indicates that there should be no cell balance. This is a 12-bit value: Lower 10 bits sets the time. Upper 2 bits set the time base. Reserved Cell Balance Off Time (CBOFF) Cell balance is off for the set amount of time. This is a 12-bit value: Lower 10 bits sets the time. Upper 2 bits set the time base. Reserved Cell Balance Minimum Temperature Limit (CBUTS) If the external 1 temperature, or the external 2 temperature (XT2M = 0) is greater than this voltage, then cell balance stops. The voltage is based on recommended external components (see Figure 26 on page 36). Reserved 2A 2B Cell Balance Minimum Temperature Recovery Level (CBUTR) If the external 1 temperature, and the external 2 temperature (XT2M = 0) all recover and fall below this voltage, then cell balance can resume (all other conditions OK) .The voltage is based on recommended external components (see Figure 26 on page 36). Default (Hex): 0802 2 1 (sec): 0 2 0 to 1024 Default (Hex): 0802 (sec): 2 0 to 1024 Default (Hex): 0BF2 (V): 1.344 (°C): -10 Default (Hex): 0A93 (V): (°C): 1.19 +5 CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR CBUTR B A 9 8 7 6 5 4 3 2 1 0 Cell Balance Maximum Temperature Limit (CBOTS) If the external 1 temperature, or the external 2 temperature (XT2M = 0) is less than this voltage, then cell balance stops. The voltage is based on recommended external components (see Figure 26 on page 36). Reserved 2E 2F 3 CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS CBUTS B A 9 8 7 6 5 4 3 2 1 0 Reserved 2C 2D 4 CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT CBOFT B A 9 8 7 6 5 4 3 2 1 0 00 = µs 01 = ms 10 = sec 11 = min 28 29 5 CBONT CBONT CBONT CBONT CBONT CBONT CBONT CBONT CBONT CBONT CBONT CBONT B A 9 8 7 6 5 4 3 2 1 0 00 = µs 01 = ms 10 = sec 11 = min 26 27 6 Default (Hex): 04B6 (V): 0.530 (°C): +55 CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS CBOTS B A 9 8 7 6 5 4 3 2 1 0 Cell Balance Maximum Temperature Recovery Level (CBOTR) If the external 1 temperature, and the external 2 temperature (XT2M = 0) all recover and rise above this voltage, then cell balance can resume (all other conditions OK) .The voltage is based on recommended external components (see Figure 26 on page 36). Reserved Default (Hex): 053E (V): 0.590 (°C): +50 CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR CBOTR B A 9 8 7 6 5 4 3 2 1 0 For All Temperature Limits, TGain bit = 0, Temperature Gain = 2 30 31 Charge Over-Temperature Voltage If external 1 temperature or the external 2 temperature is less than this voltage, then the charge FET is turned off and the COT bit is set. The voltage is based on recommended external components (see Figure 26 on page 36). Reserved Default (Hex): 04B6 (mV): 0.530 (°C): +55 COTSB COTSA COTS9 COTS8 COTS7 COTS6 COTS5 COTS4 COTS3 COTS2 COTS1 COTS0 54 FN7626.2 December 5, 2012 ISL94203 TABLE 14. EEPROM REGISTER DETAIL (Continued) BIT/ ADDR 32 33 F 7 E 6 D 5 C 4 3 2 053E 1 0 (mV): 0.590 (°C): +50 Default (Hex): 0BF2 (mV): 1.344 (°C): -10 Default (Hex): 0A93 (mV): 1.190 (°C): +5 Default (Hex): 4B6 (mV): 0.530 (°C): +55 DOTSB DOTSA DOTS9 DOTS8 DOTS7 DOTS6 DOTS5 DOTS4 DOTS3 DOTS2 DOTS1 DOTS0 Discharge Over-Temperature Recovery Voltage If external 1 temperature or the external 2 temperature rise above this setting, then the discharge FET is turned on and the DOT bit is reset (unless over-rides are in place). The voltage is based on recommended external components (see Figure 26 on page 36). Default (Hex): 053E (mV): 0.590 (°C): +50 DOTRB DOTRA DOTR9 DOTR8 DOTR7 DOTR6 DOTR5 DOTR4 DOTR3 DOTR2 DOTR1 DOTR0 Discharge Under-Temperature Voltage If external 1 temperature or the external 2 temperature is greater than this voltage, then the discharge FET is turned off and the DUT bit is set. The voltage is based on recommended external components (see Figure 26 on page 36). Default (Hex): 0BF2 (mV): 1.344 (°C): -10 DUTSB DUTSA DUTS9 DUTS8 DUTS7 DUTS6 DUTS5 DUTS4 DUTS3 DUTS2 DUTS1 DUTS0 Discharge Under-Temperature Recovery Voltage If external 1 temperature or the external 2 temperature fall below this setting, then the discharge FET is turned on and the DUT bit is reset (unless over-rides are in place). The voltage is based on recommended external components (see Figure 26 on page 36). Default (Hex): 0A93 (mV): 1.190 (°C): +5 DUTRB DUTRA DUTR9 DUTR8 DUTR7 DUTR6 DUTR5 DUTR4 DUTR3 DUTR2 DUTR1 DUTR0 Internal Over-Temperature Voltage If the internal temperature is greater than this voltage, then all FETs are turned off and the IOT bit is set. Reserved 42 43 4 Default (Hex): Discharge Over-Temperature Voltage If external 1 temperature or the external 2 temperature is less than this voltage, then the discharge FET is turned off and the DOT bit is set. The voltage is based on recommended external components (see Figure 26 on page 36). Reserved 40 41 5 CUTRB CUTRA CUTR9 CUTR8 CUTR7 CUTR6 CUTR5 CUTR4 CUTR3 CUTR2 CUTR1 CUTR0 Reserved 3E 3F 6 Charge Under Temperature Recovery Voltage If external 1 temperature or the external 2 temperature fall below this setting, then the charge FET is turned on and the CUT bit is reset (unless over-rides are in place). The voltage is based on recommended external components (see Figure 26 on page 36). Reserved 3C 3D 7 CUTSB CUTSA CUTS9 CUTS8 CUTS7 CUTS6 CUTS5 CUTS4 CUTS3 CUTS2 CUTS1 CUTS0 Reserved 3A 3B 8 0 Charge Under Temperature Voltage If external 1 temperature or the external 2 temperature is greater than this voltage, then the charge FET is turned off and the CUT bit is set. The voltage is based on recommended external components (see Figure 26 on page 36). Reserved 38 39 9 1 COTRB COTRA COTR9 COTR8 COTR7 COTR6 COTR5 COTR4 COTR3 COTR2 COTR1 COTR0 Reserved 36 37 A 2 Charge Over-Temperature Recovery Voltage If external 1 temperature or the external 2 temperature rise above this setting, then the charge FET is turned on and the COT bit is reset (unless overrides are in place). The voltage is based on recommended external components (see Figure 26 on page 36). Reserved 34 35 B 3 IOTS B IOTS A IOTS 9 IOTS 8 IOTS 7 Internal Over-Temperature Recovery Voltage When the internal temperature voltage drops below this level, then the FETs can be turned on again and the IOT bit is reset on the next µC read. Reserved IOTR B 55 IOTR A Default (Hex): 67CH IOTS 6 IOTS 5 IOTS 4 IOTS 3 Default (Hex): 621H (mV): 0.73 (°C): +115 IOTS 2 IOTS 1 (mV): (°C): IOTS 0 0.69 +95 IOTR 9 IOTR 8 IOTR 7 IOTR 6 IOTR 5 IOTR 4 IOTR 3 IOTR 2 IOTR 1 IOTR 0 FN7626.2 December 5, 2012 ISL94203 TABLE 14. EEPROM REGISTER DETAIL (Continued) BIT/ ADDR 44 45 F 7 E 6 D 5 C 4 A 2 9 1 8 0 7 6 Sleep Level Voltage If any cell voltage is below this threshold voltage for a sleep delay time, the device goes into the sleep mode. Reserved 46 47 B 3 SLLB SLLA SLL 9 SLL 8 SLL 7 5 4 3 2 Default (Hex): 06AA SLL 6 Sleep Delay Timer/Watchdog Timer Sleep Delay This value sets the time that is required for any cell to be below the sleep voltage threshold before the device enters the sleep mode. Lower 10 bits sets the time. Upper 1 bit sets the time base. SLL 5 SLL 4 Default (Hex): 1 (V): SLL 3 SLL 2 FC0F Sleep WDT SLT3 SLT2 83FF Idle/ Doze: Sleep Mode SLL 1 (sec) (sec) 0 2.0 SLL 0 1 31 Watchdog Timer (WDT) Time allowed the microcontroller between I2C slave byte writes to the ISL94203 after setting any over-ride bit. WDT4 WDT3 WDT2 WDT1 WDT0 0 to 31 seconds 48 49 SLTA SLT9 SLT8 SLT7 SLT6 SLT5 00 = us 01 = ms 10 = sec 11 = min SLT4 SLT1 SLT0 0 to 511 Sleep Mode Timer/Cell Configuration Mode Timer Time required to enter sleep mode from the DOZE mode when no current is detected. Default (Hex): (min) (min) Cells 16 240 3 Cell Configuration Only these combinations are acceptable. Any other combination will prevent any FET from turning on. CELL8 CELL7 CELL6 CELL5 CELL4 CELL3 CELL2 87654321 NUMBER OF CELLS 10000011 3 Cells connected 11000011 4 Cells connected 11000111 5 Cells connected 11100111 6 Cells connected 11101111 7 Cells connected 11111111 8 Cells connected 56 CELL1 MOD7 MOD6 MOD5 MOD4 MOD3 MOD2 MOD1 MOD0 IDLE and DOZE Mode: [MOD3:0] = 0 to 16 Minutes SLEEP Mode [MOD7:0] = 0 to 240 Minutes Example: Value = 0101 1010 IDLE/DOZE = 10 minutes SLEEP = 90 minutes FN7626.2 December 5, 2012 ISL94203 TABLE 15. EEPROM REGISTER DETAIL (FEATURE CONTROLS) BIT/ ADDR 4A 7 CFPSD CELLF PSD 6 Reserved 1= Activates PSD output when a “Cell Fail” condition occurs. 0= Does NOT activate PSD output when a cell fails condition occurs. 4B CBDD CB during Discharge 1= Do balance during discharge 0= No balance during discharge When both CBDD and CBDC equal “0”, cell balance is turned off. 5 4 3 2 1 0 XT2M xTemp 2 mode control TGain External Temp Gain CASC Two devices cascaded PCFETE Precharge FET enable DOWD Disable Open wire scan OWPSD Open wire PSD 1= xT2 monitors FET temp. Cell balance outputs are not shut off when xT2 temperature exceeds Cell Balance limits 0= xT2 monitors cell temp. (Normal operation.) 1= Gain of iT, xT1, and xT2 inputs is 1x. 0= Gain of iT, xT1, and xT2 inputs is 2x. 1= The device is cascaded with another device. As such, the cell balance function is disabled. 0= There is only one device in the system. 1= Precharge FET output turns on instead of the CFET output when any of the cell voltages are below the under the LVCHG threshold. 0= Precharge FET is not used 1= Disable the input open wire detection scan 0= Enable the input open wire detection scan UVLOPD Enable UVLO power-down Reserved Reserved CBDC CB during Charge DFODUV CFODOV DFET on during CFET on during UV (charging) OV (discharging) 1= Do balance during charge 1= Keep CFET on while the pack is discharging, reg ar de ss of the cell voltage. This minimizes CFET power dissipation during OV, when the pack is discharging 0= Normal CFET operation. 1= Keep DFET on while the pack is charging, regardless of the 0= cell voltage. This No balance minimizes DFET during charge power dissipation When both CBDD and CBDC during UV, when the pack is equal “0”, cell charging balance is 0= turned off. Normal DFET operation. 1= The device powers down when detecting an UVLO condition. 0= When a UVLO condition is detected, the device remains powered. 4C 4F Reserved 50 57 User EEPROM Available to the user (Note: There is no shadow memory associated with these registers). 57 1= Responds automatically to the input Open Wire condition AND sets PSD. 0= Responds automatically to the input Open Wire condition and DOES NOT set PSD. CB_EOC Enable CBAL during EOC 1= Cell balance occurs during EOC condition regardless of current direction. 0= Cell balance turns off during EOC if there is no current flowing. FN7626.2 December 5, 2012 ISL94203 Registers: Detailed (RAM) TABLE 16. RAM REGISTER DETAIL (STATUS AND CONTROL) BIT/ ADDR 7 6 5 4 3 2 1 0 80 (Read only) CUT Charge under temp COT Charge over-temp DUT Discharge under-temp DOT Discharge overtemp UVLO Undervoltage lock-out UV Undervoltage OVLO Overvoltage lock-out OV Overvoltage These bits are set and reset by the device. An external thermistor shows the temp is lower than the min charge temp limit. An external thermistor shows the temp is higher than the max charge temp limit. An external thermistor shows the temp is lower than the min discharge temp limit. An external thermistor shows the temp is higher than the max discharge temp limit. At least one cell is below the undervoltage lock-out threshold. At least one cell has an undervoltage condition. At least one cell is above the overvoltage lock-out threshold. At least one cell has an overvoltage condition. 81 (Read only) EOCHG End of charge Reserved OPEN Open wire CELLF Cell Fail DSC Discharge short circuit DOC Discharge overcurrent COC Charge overcurrent IOT Internal over-temp These End of charge bits are voltage reached. set and reset by the device 82 (Read only) LVCHG Low voltage charge These bits are set and reset by the device At least one cell voltage < LVCHG threshold. If set, PCFET turns on instead of CFET. 83 (Read only) Reserved Reserved IN_SLEEP In sleep mode No scans. RGO remains on, VREF off. Monitors for a charger or load connection. These bits are set and reset by the device 84 (R/W) An open input circuit is detected. Indicates that there is more than the maximum allowable voltage difference between cells. ECC_FAIL EEPROM Error Correct Fail ECC_USED EEPROM Error Correct EEPROM error correction failed. Two bits failed, error not corrected. Previous value retained. EEPROM error correction used. One bit failed, bit error corrected. IN_DOZE In doze mode IN_IDLE In Idle mode Scans every 512ms. Scans every 256ms Short circuit Excessive current detected. Charge current detected. Excessive discharge current detected. The internal sensor indicates an overtemperature condition. DCHING Discharging CHING Charging CH_PRSNT Chrgr present LD_PRSNT Load present Indicates that a discharge current is detected. Charge current is flowing out of the pack. Indicates that a charge current is detected. Charge current is flowing into the pack. Set to “1” during COC, while charger is attached. (CHMON > threshold.) If µCLMON = “0”, bit resets automatically. If µCLMON = “1”, bit resets by µC read of register. Set to “1” during DOC or DSC, while load attached. (LDMON < threshold.) If µCCMON = “0”, bit resets automatically. If µCCMON = “1”, bit resets by µC read of register. CBUV Cell balance undervoltage CBOV Cell balance overvoltage CBUT Cell balance under temp CBOT Cell balance over-temp All cell voltages < the minimum allowable cell balance voltage threshold. All cell voltages > the maximum allowable cell balance voltage threshold. xT1 or xT2 indicates temp < allowable cell balance low temperature threshold xT1 or xT2 indicates temp > allowable cell balance high temperature threshold CB4ON CB3ON CB2ON CB1ON Cell balance FET control bits These bits control the cell balance when the external controller overrides the internal cell balance operation. CB8ON CB7ON CB6ON CB5ON If µCCBAL=1, CBAL_ON=1, and CBnON bit = 1 the cell balance FET is on. If µCCBAL=0, CBAL_ON=0, or CBnON bit = 0 the cell balance FET is off. 58 FN7626.2 December 5, 2012 ISL94203 TABLE 16. RAM REGISTER DETAIL (STATUS AND CONTROL) (Continued) BIT/ ADDR 85 (R/W) 7 6 5 4 3 2 1 0 AO3 AO2 AO1 AO0 Analog MUX control bits Voltage monitored by ADC when microcontroller overrides the internal scan operation. Current Gain Setting Current gain set when current is monitored by ADC. Only used when microcontroller overrides the internal scan. ADC Conversion Start Reserved ADCSTRT CG1 Ext µC sets this bit to 1 to start a conversion 86 (R/W) CLR_LERR Clear load error 1 = Resets load monitor error condition. This bit is automatically cleared. Only active when µCCMON = 1 87 (R/W) Reserved LMON_EN Load monitor enable Reserved CLR_ERR Clear charge error 1 = Load monitor on 0 = Load monitor off 1 = Resets charge monitor error condition. This bit is automatically cleared. Only active when Only active when µCCMON = 1 µCLMON = 1 µCFET µC does FET control 1 = FETs controlled by external µC. 0 = Norm automatic FET control (29), (32) 88 (R/W) CG1 0 00 01 10 11 µCCBAL µC does cell balance 1 = internal balance disabled. µC manages cell balance 0=internal balance enabled. (29) Reserved Reserved CG0 Gain x50 x5 x500 x500 CMON_EN Charge monitor enable AO3 2 1 0 0000 0001 0010 0011 0100 0101 0110 0111 PSD Pack shut down 1 = PSD on 1 = Charger 0 = PSD off monitor on 0 = Charger monitor off. Only active when µCCMON = 1 µCLMON µC does load monitor 1 = Load monitor on 0 = Load monitor off (29) Reserved µCCMON µC does charger mon 1 = charge monitor on 0 = charge monitor off (29) PDWN Power-down 1 = Power-down the device. 0 = Normal operation 89 (R/W) OFF VC1 VC2 VC3 VC4 VC5 VC6 VC7 PCFET Pre-charge FET 1 = PCFET on 0 = PCFET off Bit = 0 if DOC or DSC, unless the automatic response is disabled by µCFET bit. (26) µCSCAN µC does scan AO3 2 1 0 1000 1001 1010 1011 1100 1101 1110 1111 CFET Charge FET 1 = CFET on 0 = CFET off Bit = 0 if COC, unless the automatic response is disabled by µCFET bit. (26) VC8 Pack current VBAT/16 RGO/2 xT1 xT2 iT OFF DFET Discharge FET 1 = DFET on 0 = DFET off Bit = 0 if DOC or DSC unless the automatic response is disabled by µCFET bit. (26) OW_STRT CBAL_ON Open wire start Cell balance On 1 = No auto scan. System controlled by µC. 0 = Normal scan (29), (3131) 1 = Does one open wire scan (bit auto reset to 0) 0 = No scan Only active if DOWD = 1 or µCSCAN = 1 SLEEP Set Sleep DOZE Set Doze 1 = Put device into sleep mode. 0 = Normal operation 1 = Put device into Doze mode. 0 = Normal operation 1= (CBnON =1) outputs ON 0= Cell bal outputs OFF Only active if µCCBAL= 1. IDLE Set Idle 1 = Put device into Idle mode 0 = Normal operation. EEPROM Enable EEEN Reserved. These bits should be zero. 59 0 = RAM access 1 = EEPROM access FN7626.2 December 5, 2012 ISL94203 TABLE 17. RAM REGISTER DETAIL (MONITORED VOLTAGES) BIT/ ADDR 8A 8B F 7 E 6 D 5 A 2 9 1 8 0 7 6 5 4 3 2 1 0 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI CELLMI NB NA N9 N8 N7 N6 N5 N4 N3 N2 N1 N0 Cell Maximum Voltage This is the voltage of the cell with the maximum voltage. Reserved 8E 8F B 3 Cell Minimum Voltage This is the voltage of the cell with the minimum voltage. Reserved 8C 8D C 4 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELLM CELLM CELLM CELLM CELLM CELLM CELLM CELLM CELLM CELLM CELLM CELLM AXB AXA AX9 AX8 AX7 AX6 AX5 AX4 AX3 AX2 AX1 AX0 Pack Current This is the current flowing into or out of the pack. HEXvalue 10 × 1.8 --------------------------------------------------------4095 × Gain × SenseR Polarity identified by CHING and DCHING bits. Reserved 90 91 ISNS6 CELL1 B CELL1 A CELL1 9 CELL1 8 CELL1 7 CELL1 6 60 ISNS4 ISNS3 ISNS2 ISNS1 ISNS0 CELL1 5 CELL1 4 CELL1 3 CELL1 2 CELL1 1 CELL1 0 CELL2 2 CELL2 1 CELL2 0 CELL3 2 CELL3 1 CELL3 0 CELL4 2 CELL4 1 CELL4 0 CELL5 2 CELL5 1 CELL5 0 CELL6 2 CELL6 1 CELL6 0 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELL2 B CELL2 A CELL2 9 CELL2 8 CELL2 7 CELL2 6 CELL2 5 CELL2 4 CELL2 3 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELL3 B CELL3 A CELL3 9 CELL3 8 CELL3 7 CELL3 6 CELL3 5 CELL3 4 CELL3 3 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELL4 B CELL4 A CELL4 9 CELL4 8 CELL4 7 CELL4 6 CELL4 5 CELL4 4 CELL4 3 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELL5 B CELL5 A CELL5 9 CELL5 8 CELL5 7 CELL5 6 Cell 6 Voltage This is the voltage of CELL6. Reserved ISNS5 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 Cell 5 Voltage This is the voltage of CELL5. Reserved 9A 9B ISNS7 Cell 4 Voltage This is the voltage of CELL4. Reserved 98 99 ISNS8 Cell 3 Voltage This is the voltage of CELL3. Reserved 96 97 ISNS9 Cell 2 Voltage This is the voltage of CELL2. Reserved 94 95 ISNSA Cell 1 Voltage This is the voltage of CELL1. Reserved 92 93 ISNSB CELL5 5 CELL5 4 CELL5 3 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELL6 B CELL6 A CELL6 9 CELL6 8 CELL6 7 CELL6 6 CELL6 5 CELL6 4 CELL6 3 FN7626.2 December 5, 2012 ISL94203 TABLE 17. RAM REGISTER DETAIL (MONITORED VOLTAGES) (Continued) BIT/ ADDR 9C 9D F 7 E 6 D 5 6 5 CELL7 B CELL7 A 61 3 2 1 0 CELL7 9 CELL7 8 CELL7 7 CELL7 6 CELL7 CELL74 CELL7 5 3 CELL7 2 CELL7 1 CELL7 0 CELL8 2 CELL8 1 CELL8 0 iT2 iT1 iT0 xT12 xT11 xT10 xT22 xT21 xT20 VB2 VB1 VB0 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 CELL8 B CELL8 A iTB iTA xT1B xT1A xT2B xT2A CELL8 9 CELL8 8 CELL8 7 CELL8 6 iT9 iT8 iT7 xT19 xT18 xT17 xT29 xT28 xT27 CELL8 5 CELL8 4 CELL8 3 HEXvalue 10 × 1.8 -------------------------------------------------4095 iT6 iT5 iT4 iT3 HEXvalue 10 × 1.8 -------------------------------------------------4095 xT16 xT15 xT14 xT13 HEXvalue 10 × 1.8 -------------------------------------------------4095 xT26 xT25 xT24 xT23 HEXvalue 10 × 1.8 × 32 -------------------------------------------------------------4095 VBB VBA VRGO Voltage This is the voltage of ISL94203 2.5V regulator. Reserved 4 HEXvalue 10 × 1.8 × 8 -----------------------------------------------------------4095 × 3 VBATT Voltage This is the voltage of Pack. Reserved A8 A9 7 External 2 Temperature This is the voltage reported by an external thermistor divider on the xT2 pin. Reserved A6 A7 8 0 External 1 Temperature This is the voltage reported by an external thermistor divider on the xT1 pin. Reserved A4 A5 9 1 Internal Temperature This is the voltage reported by the ISL94203 internal temperature sensor. Reserved A2 A3 A 2 Cell 8 Voltage This is the voltage of CELL8. Reserved A0 A1 B 3 Cell 7 Voltage This is the voltage of CELL7. Reserved 9E 9F C 4 RGOB RGOA VB9 VB8 VB7 VB6 VB5 VB4 VB3 HEXvalue 10 × 1.8 × 2 -----------------------------------------------------------4095 RGO 9 RGO 8 RGO 7 RGO 6 RGO 5 RGO 4 RGO 3 RGO 2 RGO 1 RGO 0 FN7626.2 December 5, 2012 ISL94203 TABLE 17. RAM REGISTER DETAIL (MONITORED VOLTAGES) (Continued) BIT/ ADDR AA AB F 7 E 6 D 5 C 4 B 3 A 2 9 1 8 0 7 6 5 4 3 2 1 0 14-bit ADC Voltage ( HEXvalue 10 – 16384 ) × 1.8 This is the calibrated voltage out of the ISL94203 ADC. In normal scan mode, if…HEXvalue 10 ≥ 8191 → ----------------------------------------------------------------------------------------this value is not usable, because it cannot be associated with a specific 8191 monitored voltage. However, when the µC takes over the scan operations, this value can be useful. This is a 2’s complement number. HEXvalue10 × 1.8 else → -------------------------------------------8191 Reserved ADC D ADC C ADC B ADC A ADC 9 ADC 8 ADC 7 ADC 6 ADC 5 ADC 4 ADC 3 ADC 2 ADC 1 ADC 0 NOTES: 23. A “1” written to a control or configuration bit causes the action to be taken. A “1” read from a status bit indicates that the condition exists. 24. “Reserved” indicates that the bit or register is reserved for future expansion. When writing to RAM addresses, write a reserved bit with the value “0”. Do not write to reserved registers at addresses 4CH through 4FH, 58H through 7FH, or ACH through FFH. Ignore reserved bits that are returned in a read operation. 25. The IN_SLEEP bit is cleared on initial power up, by the CHMON pin going high or by the LDMON pin going low. 26. When the automatic responses are enabled, these bits are automatically set and reset by hardware when any conditions indicate. When automatic responses are over-ridden, an external microcontroller I2C write operation controls the respective FET and a read of the register returns the current state of the FET drive output circuit (though not the actual voltage at the output pin). 27. Setting EEEN to 0 prior to a read or write to the EEPROM area results in a read or write to the shadow memory. Setting EEEN to “1” prior to a read or write from the EEPROM area results in a read or write from the non-volatile array locations. 28. Writes to EEPROM registers require that the EEEN bit be set to “1” and all other bits in EEPROM enable register set to “0” prior to the write operation. 29. This bit is reset when the Watchdog timer is active and expires. 30. The memory is configured as 8 pages of 16 bytes. The I2C can perform a “page write” to write all values on one page in a single cycle. 31. Setting this bit to “1” disables all internal voltage and temperature scans. When set to “1”, the external µC needs to process all overvoltage, undervoltage, over-temp, under temp, and all cell balance operations. 32. Short Circuit, Open Wire, Internal Over Temperature, OVLO, and UVLO faults, plus Sleep and FETSOFF conditions over-ride the µCFET control bit and automatically force the appropriate power FETs off. PC Board Layout QFN Package The AC performance of this circuit depends greatly on the care taken in designing the PC board. The following are recommendations to achieve optimum high performance from your PC board. The QFN Package Requires Additional PCB Layout Rules or the Thermal Pad. The thermal pad is electrically connected to VSS supply through the high resistance IC substrate. The thermal pad provides heat sinking for the IC. In normal operation, the device should generate little heat, so thermal pad design and layout are not too important. However, if the design uses the RGO pin to supply power to external components, then the IC can experience some internal power dissipation. In this case, careful layout of the thermal pad and the use of thermal vias to direct the heat away from the IC is an important consideration. Besides heat dissipation, the thermal pad also provides noise reduction by providing a ground plane under the IC. • The use of low inductance components, such as chip resistors and chip capacitors, is strongly recommended. • Minimize signal trace lengths. This is especially true for the CS1, CS2, and VC0-VC8 inputs. Trace inductance and capacitance can easily affect circuit performance. Vias in the signal lines add inductance at high frequency and should be avoided. • Match channel-channel analog I/O trace lengths and layout symmetry. This is especially true for the CS1 and CS2 lines, since their inputs are normally very low voltage. Circuit Diagrams • Maximize use of AC de-coupled PCB layers. All signal I/O lines should be routed over continuous ground planes (i.e. no split planes or PCB gaps under these lines). Avoid vias in the signal I/O lines. The “BLOCK DIAGRAM” on page 5 shows a simple application diagram with 8 cells in series and two cells in parallel (8S2P). Simple Stand Alone • When testing use good quality connectors and cables, matching cable types and keeping cable lengths to a minimum. 62 FN7626.2 December 5, 2012 ISL94203 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest Revision. DATE REVISION December 5, 2012 FN7626.2 CHANGE Initial Release. About Intersil Intersil Corporation is a leader in the design and manufacture of high-performance analog, mixed-signal and power management semiconductors. The company's products address some of the fastest growing markets within the industrial and infrastructure, personal computing and high-end consumer markets. For more information about Intersil or to find out how to become a member of our winning team, visit our website and career page at www.intersil.com. For a complete listing of Applications, Related Documentation and Related Parts, please see the respective product information page. Also, please check the product information page to ensure that you have the most updated datasheet: ISL94203 To report errors or suggestions for this datasheet, please go to: www.intersil.com/askourstaff Reliability reports are available from our website at: http://rel.intersil.com/reports/search.php For additional products, see www.intersil.com/en/products.html Intersil products are manufactured, assembled and tested utilizing ISO9000 quality systems as noted in the quality certifications found at www.intersil.com/en/support/qualandreliability.html Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 63 FN7626.2 December 5, 2012 ISL94203 Package Outline Drawing L48.6x6 48 LEAD THIN QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 1, 4/07 4X 4.4 6.00 44X 0.40 A B 6 PIN 1 INDEX AREA 6 PIN #1 INDEX AREA 48 37 1 6.00 36 4 .40 ± 0.15 25 12 0.15 (4X) 13 24 0.10 M C A B 0.05 M C TOP VIEW 48X 0.45 ± 0.10 4 48X 0.20 BOTTOM VIEW SEE DETAIL "X" 0.10 C BASE PLANE MAX 0.80 ( SEATING PLANE 0.08 C ( 44 X 0 . 40 ) ( 5. 75 TYP ) C SIDE VIEW 4. 40 ) C 0 . 2 REF 5 ( 48X 0 . 20 ) 0 . 00 MIN. 0 . 05 MAX. ( 48X 0 . 65 ) DETAIL "X" TYPICAL RECOMMENDED LAND PATTERN NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ± 0.05 4. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 indentifier may be either a mold or mark feature. 64 FN7626.2 December 5, 2012