MOTOROLA MC3334D

Order this document by MC3334/D
This device is designed to use the signal from a reluctor type ignition
pickup to produce a well controlled output from a power Darlington output
transistor.
• Very Low Peripheral Component Count
•
•
•
•
•
•
•
HIGH ENERGY
IGNITION CIRCUIT
No Critical System Resistors
Wide Supply Voltage Operating Range (4.0 V to 24 V)
SEMICONDUCTOR
TECHNICAL DATA
Overvoltage Shutdown (30 V)
Dwell Automatically Adjusts to Produce Optimum Stored Energy
without Waste
Externally Adjustable Peak Current
Available in Chip and Flip–Chip Form
P SUFFIX
PLASTIC PACKAGE
CASE 626
Transient Protected Inputs and Outputs
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
MAXIMUM RATINGS
Rating
Symbol
Value
Unit
Vbat
24
90
V
Output Sink Current–Steady State
Transient 300 ms or less
IO(Sink)
300
1.0
mA
A
Junction Temperature
TJ(max)
150
°C
Device
TA
–40 to +125
°C
MC3334P
MC3334D
Power Supply Voltage–Steady State
Transient 300 ms or less
Operating Temperature Range
Storage Temperature Range
Tstg
–65 to +150
°C
Power Dissipation, Plastic Package, Case 626
Derate above 25°C
PD
1.25
10
W
mW/°C
ORDERING INFORMATION
Operating
Temperature Range
Package
Plastic DIP
SO–8
TA = – 40° to +125°C
MCC3334
MCCF3334
Chip
Flip–Chip
Figure 1. Block Diagram and Typical Application
4.0 Vbat–24 Vdc
Rbat
300
V
ts
CFilter
0.1
t
6
RA
20k
Reluctor
Pickup
1.35H
C1*
470
S2
5
RL
10k
RB
20k
Input
Comparator
with
Hysteresis
+
+
–
S1
VCC
RDrive
100
Power
Output
& OVP
7
IO
4
C2*
0.01
RGain
5.0k
Dwell
Reference
Buffer
–
C
CDwell
0.1
+
3
Current
Limit
Sense
Ignition
Coil
Primary
8.0mH
**MJ10012
8
IL
RD2
100
RD1
35–350
RS
0.075
MC3334
Sense
*Optional parts for extended transient protection
Ground
**A 350 V zener clamp is required when using the standard MJ10012.
**This clamp is not required if a selected version with VCEO(sus)
550 V is used.
2
1
Power Ground
w
 Motorola, Inc. 1996
MOTOROLA ANALOG IC DEVICE DATA
Rev 0
1
MC3334 MCC3334 MCCF3334
ELECTRICAL CHARACTERISTICS (TA = –40° to +125°C, Vbat = 13.2 Vdc, circuit of Figure 1, unless otherwise noted.)
Symbol
Characteristics
Internal Supply Voltage, Pin 6
Vbat = 4.0 Vdc
Vbat = 8.0 Vdc
Vbat = 12.0
Vbat = 14.0
VCC
Ignition Coil Current Peak, Cranking RPM 2.0 Hz to 27 Hz
Vbat = 4.0 Vdc
Vbat = 6.0
Vbat = 8.0
Vbat = 10.0
Io(pk)
Ignition Coil Current Peak, Normal RPM
Frequency = 33 Hz
Frequency = 133 Hz
Frequency = 200 Hz
Frequency = 267 Hz
Frequency = 333 Hz
Io(pk)
Ignition Coil On–Time, Normal RPM Range
Frequency = 33 Hz
Frequency = 133 Hz
Frequency = 200 Hz
Frequency = 267 Hz
Frequency = 333 Hz
Min
Typ
Max
–
–
–
–
3.5
7.2
10.4
11.8
–
–
–
–
3.0
4.0
4.6
5.1
3.4
5.2
5.3
5.4
–
–
–
–
5.1
5.1
4.2
3.4
2.7
5.5
5.5
5.4
4.4
3.4
–
–
–
–
–
–
–
–
–
7.5
5.0
4.0
3.0
2.3
14.0
5.9
4.6
3.6
2.8
25
30
35
–
–
360
90
–
–
75
–
–
–
–
1.8
1.5
–
–
–
60
120
–
4.0
–
Unit
Vdc
A pk
A pk
ton
Shutdown Voltage
Vbat
Input Threshold (Static Test)
Turn–on
Turn–off
VS2–VS1
Input Threshold Hysteresis
VS2–VS1
Input Threshold (Active Operation)
Turn–on
Turn–off
ms
Vdc
mVdc
mVdc
VS2
Total Circuit Lag from ts (Figure 1) until Ignition Coil Current Falls to 10%
Ignition Coil Current Fall Time (90% to 10%)
Saturation Voltage IC Output (Pin 7) (RDRIVE = 100 Ω)
Vbat = 10 Vdc
Vbat = 30 Vdc
Vbat = 50 Vdc
Vdc
µs
µs
VCE(sat)
Current Limit Reference, Pin 8
Vref
mVdc
–
–
–
120
280
540
–
–
–
120
160
190
mVdc
Figure 2. Ignition Coil Current versus Frequency/Period
I O (A)
6.0
5.5
5.0
Vbat – 1.5 V
Slope = 8.0 mH
Vbat = 13.2 Vdc
4.0
3.0
2.0
1.0
333
0
200
5
133
100
10
70
50
15
20
33
25
30
ms
f, FREQUENCY (Hz)
2
MOTOROLA ANALOG IC DEVICE DATA
MC3334 MCC3334 MCCF3334
CIRCUIT DESCRIPTION
The MC3334 high energy ignition circuit was designed to
serve aftermarket Delco five–terminal ignition applications.
This device, driving a high voltage Darlington transistor, offers
an ignition system which optimizes spark energy at minimum
power dissipation. The IC is pinned–out to permit thick film or
printed circuit module design without any crossovers.
The basic function of an ignition circuit is to permit build–up
of current in the primary of a spark coil, and then to interrupt
the flow at the proper firing time. The resulting flyback action
in the ignition coil induces the required high secondary
voltage needed for the spark. In the simplest systems, fixed
dwell angle produces a fixed duty cycle, which can result in
too little stored energy at high RPM, and/or wasted power at
low RPM. The MC3334 uses a variable DC voltage
reference, stored on CDwell, and buffered to the bottom end of
the reluctor pickup (S1) to vary the duty cycle at the spark
coil. At high RPM, the MC3334 holds the output “off” for
approximately 1.0 ms to permit full energy discharge from the
previous spark; then it switches the output Darlington
transistor into full saturation. The current ramps up at a slope
dictated by Vbat and the coil L. At very high RPM the peak
current may be less than desired, but it is limited by the
coil itself.
As the RPM decreases, the ignition coil current builds up
and would be limited only by series resistance losses. The
MC3334 provides adjustable peak current regulation sensed
by RS and set by RD1, in this case at 5.5 A, as shown in
Figure 2. As the RPM decreases further, the coil current is
held at 5.5 A for a short period. This provides a reserve for
sudden acceleration, when discharge may suddenly occur
earlier than expected. The peak hold period is about 20% at
medium RPM, decreasing to about 10% at very low RPM.
(Note: 333 Hz = 5000 RPM for an eight cylinder four stroke
engine.) At lower Vbat, the “on” period automatically stretches
to accommodate the slower current build–up. At very low Vbat
and low RPM, a common condition during cold starting, the
“on” period is nearly the full cycle to permit as much coil
current as possible.
The output stage of the IC is designed with an OVP circuit
which turns it on at Vbat ≈ 30 V (VCC ≈ 22 V), holding the
output Darlington off. This protects the IC and the Darlington
from damage due to load dump or other causes of
excessive Vbat.
Component Values
Pickup
–
series resistance = 800 Ω ± 10% @ 25°C
inductance = 1.35 H @ 1.0 kHz @ 15 Vrms
Coil
–
leakage L = 0.6 mH
primary R = 0.43 Ω ± 5% @ 25°C
primary L = 7.5 mH to 8.5 mH @ 5.0 A
RL
R A , RB
–
load resistor for pickup = 10 kΩ ± 20%
–
input buffer resistors provide additional
transient protection to the already clamped
inputs = 20 k ± 20%
MOTOROLA ANALOG IC DEVICE DATA
C1, C2
–
for reduction of high frequency noise and
spark transients induced in pick–up and
leads; optional and non–critical
Rbat
–
provides load dump protection (but small
enough to allow operation at Vbat = 4.0 V)
= 300 Ω ± 20%
CFilter
–
transient filter on VCC, non–critical
CDwell
–
stores reference, circuit designed for 0.1 µF
± 20%
RGain
–
RGain/RD1 sets the DC gain of the current
regulator = 5.0 k ± 20%
RD2
–
RD2/RD1 set up voltage feedback from RS
RS
–
sense resistor (PdAg in thick film techniques)
= 0.075 Ω ± 30%
RDrive
–
low enough to supply drive to the output
Darlington, high enough to keep VCE(sat) of
the IC below Darlington turn–on during load
dump = 100 Ω ± 20%, 5.0 W
RD1
–
starting with 35 Ω assures less than 5.5 A,
increasing as required to set 5.5 A
RD1 =
IO(pk) RS–Vref
– (≈ 100 Ω)
Vref
– 1.4
RD2 RGain
General Layout Notes
The major concern in the substrate design should be to
reduce ground resistance problems. The first area of concern
is the metallization resistance in the power ground to module
ground and the output to the Rdrive resistor. This resistance
directly adds to the VCE(sat) of the IC power device and if not
minimized could cause failure in load dump. The second
concern is to reference the sense ground as close to the
ground end of the sense resistor as possible in order to
further remove the sensitivity of ignition coil current to ground
I.R. drops.
All versions were designed to provide the same pin–out
order viewed from the top (component side) of the board or
substrate. This was done to eliminate conductor
cross–overs. The standard MC3334 plastic device is
numbered in the industry convention, counter–clockwise
viewed from the top, or bonding pad side. The MCCF3334
“flip” or “bump” chip is made from reversed artwork, so it is
numbered clockwise viewed from its bump side. Since this
chip is mounted face down, the resulting assembly still has
the same counter–clockwise order viewed from above the
component surface. All chips have the same size and
bonding pad spacing. See Figure 4 for dimensions.
3
MC3334 MCC3334 MCCF3334
Figure 3. Internal Schematic
6
VCC
14V
5.2V
2.0φ
5.2V
5
5.2V
S2
X
21V
7
5.2V
Out
2.0φ
Input
Comparator
with
Hysteresis
8
Simplified
Internal
Power
Supply
VCC
4
S1
Sense
Ground
2
VCC
Output
Stage
with OVP
and
Current
Limiting
1
IL
Power
Ground
Charge
Up
2.0φ
3
C
2.0φ
Charge
Down
Dwell
Reference
Buffer
X
Figure 4. MCCF3334 Ignition Circuit Bump Side View
+
S2
+
5
VCC
+
+
6
7
Out
8
IL
66
±2
Mils
50
Mils
(8) Bumps 7 ± 1 Mil Dia.
raised minimum 0.5 Mils
above passivated chip surface
6
±1
+
+
4
5.5
+1
4
Sense
Ground
C
S1
+
3
20 Mils
Power
Ground
+
2
20 Mils
76 ± 2 Mils
1
20 Mils
MOTOROLA ANALOG IC DEVICE DATA
MC3334 MCC3334 MCCF3334
OUTLINE DIMENSIONS
8
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
5
–B–
1
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN
FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR
SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
4
F
DIM
A
B
C
D
F
G
H
J
K
L
M
N
–A–
NOTE 2
L
C
J
–T–
N
SEATING
PLANE
D
M
K
MILLIMETERS
MIN
MAX
9.40
10.16
6.10
6.60
3.94
4.45
0.38
0.51
1.02
1.78
2.54 BSC
0.76
1.27
0.20
0.30
2.92
3.43
7.62 BSC
–––
10_
0.76
1.01
INCHES
MIN
MAX
0.370
0.400
0.240
0.260
0.155
0.175
0.015
0.020
0.040
0.070
0.100 BSC
0.030
0.050
0.008
0.012
0.115
0.135
0.300 BSC
–––
10_
0.030
0.040
G
H
0.13 (0.005)
M
T A
M
B
D SUFFIX
PLASTIC PACKAGE
CASE 751–05
(SO–8)
ISSUE N
–A–
8
5
–B–
1
M
4X
NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL
IN EXCESS OF THE D DIMENSION AT
MAXIMUM MATERIAL CONDITION.
P
0.25 (0.010)
4
M
B
M
G
R
C
–T–
8X
K
D
0.25 (0.010)
M
T B
SEATING
PLANE
S
A
M_
S
MOTOROLA ANALOG IC DEVICE DATA
X 45 _
F
J
DIM
A
B
C
D
F
G
J
K
M
P
R
MILLIMETERS
MIN
MAX
4.80
5.00
3.80
4.00
1.35
1.75
0.35
0.49
0.40
1.25
1.27 BSC
0.18
0.25
0.10
0.25
0_
7_
5.80
6.20
0.25
0.50
INCHES
MIN
MAX
0.189
0.196
0.150
0.157
0.054
0.068
0.014
0.019
0.016
0.049
0.050 BSC
0.007
0.009
0.004
0.009
0_
7_
0.229
0.244
0.010
0.019
5
MC3334 MCC3334 MCCF3334
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the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and
specifically disclaims any and all liability, including without limitation consequential or incidental damages. “Typical” parameters which may be provided in Motorola
data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals”
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Opportunity/Affirmative Action Employer.
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6
◊
*MC3334/D*
MOTOROLA ANALOG IC DEVICE
DATA
MC3334/D