PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 12-A, 12-V INPUT NON-ISOLATED WIDE-OUTPUT ADJUST POWER MODULE FEATURES • • • • • • • • • • • • • • • Up to 12-A Output Current 12-V Input Voltage Wide-Output Voltage Adjust (1.2 V to 5.5 V)/(0.8 V to 1.8 V) Efficiencies up to 94% 200 W/in3 Power Density On/Off Inhibit Output Voltage Sense Prebias Startup Undervoltage Lockout Auto-Track™ Sequencing Margin Up/Down Controls Output Overcurrent Protection (Nonlatching, Auto-Reset) Operating Temperature: –40°C to 85°C Safety Agency Approvals: UL /cUL 60950, EN60950 VDE Point of Load Alliance (POLA™) Compatible APPLICATIONS • Complex Multivoltage, Multiprocessor Systems Nominal Size = 1.37 in x 0.62 in (34,8 mm x 15,75 mm) DESCRIPTION The PTH12010 series of non-isolated power modules that are small in size but big on performance and flexibility. The high output current, compact footprint, and industry-leading features offers system designers a versatile module for powering complex multi-processor digital systems. The series employs double-sided surface mount construction and provides high-performance step-down power conversion for up to 12 A of output current. The output voltage of the W-suffix parts can be set to any value over the range, 1.2 V to 5.5 V. The L-suffix devices have an adjustment range of 0.8 V to 1.8 V. The output voltage is set using a single external resistor. This series includes Auto-Track™ sequencing. Auto-Track simplifies the task of supply voltage sequencing in a power system by enabling modules to track each other, or any external voltage, during power up and power down. Other operating features include an on/off inhibit, output voltage adjust (trim), margin up/down controls, and the ability to start up into an existing output voltage or prebias. For improved load regulation, an output voltage sense is also provided. A nonlatching overcurrent trip serves as load fault protection. Target applications include complex multivoltage, multiprocessor systems that incorporate the industry’s high-speed TMS320™ DSP family, microprocessors, and bus drivers. Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Auto-Track, TMS320, POLA are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2003–2006, Texas Instruments Incorporated PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. STANDARD APPLICATION Track Margin Down Margin Up 1 10 9 8 7 PTH12010x (Top View) 2 VI VO 6 3 4 5 VOSense CI RSET, 1 % (Required) + Inhibit L O A D CO 330 mF (Optional) + 560 mF (Required) GND GND A.RSET = Required to set the output voltage to a value higher than the lowest value (see the electrical characteristics table for values). ORDERING INFORMATION For the most current package and ordering information, see the Package Option Addendum at the end of this datasheet, or see the TI website at www.ti.com. ABSOLUTE MAXIMUM RATINGS Voltages are with respect to GND MIN Vtrack Track Input Voltage TA Operating Temperature Range Over Vin Range Twave Wave solder temperature Surface temperature of module body or pins (5 seconds) Treflow Solder reflow temperature Surface temperature of module body or pins Tstg Storage Temperature (1) (2) 2 VI + 0.3 V 85 °C 260 (2) PTH12010WAS 235 (2) PTH12010WAZ 260 (2) –40 Mechanical Vibration Mil-STD-883D, Method 2007.2 20-2000 Hz UNIT (1) PTH12010WAH Per Mil-STD-883D, Method 2002.3, 1 msec, 1/2 Sine, mounted Weight MAX –0.3 –40 Mechanical Shock Flammability TYP 125 °C °C 500 G 20 G 5 grams Meets UL 94V-O For operation below 0°C the external capacitors must have stable characteristics. Use either a low-ESR tantalum, Os-Con, or ceramic capacitor. During soldering of package version, do not elevate peak temperature of the module, pins or internal components above the stated maximum. Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 ELECTRICAL CHARACTERISTICS TA = 25°C, Vi = 12 V, VO = 3.3 V, Ci = 560 µF, CO = 0 µF, and IO = IO max (Unless otherwise stated) PTH12010W CHARACTERISTICS Io CONDITIONS Output current 1.2 V ≤ Vo≤ 5.5 V VI Input voltage range Over Io range Vo tol Set-point voltage tolerance ¨Regtemp Temperature variation MIN TYP MAX 60 °C, 200 LFM airflow 0 12 (3) 25 °C, natural convection 0 12 (1) 10.8 UNIT A 13.2 V ±2 (4) %Vo –40 °C < TA < 85 °C ±0.5 %Vo ¨Regline Line regulation Over VI range ±10 mV ¨Regload Load regulation Over Io range ±12 ¨Regtot Total output variation Includes set-point, line, load, –40 °C ≤ TA ≤ 85 °C ¨Vadj Output voltage adjust range Over VI range Efficiency η IO = 8 A 1.2 94 RSET = 2.0 kΩ, Vo = 3.3 V 93 RSET = 4.32 kΩ, Vo = 2.5 V 91 RSET = 11.5 kΩ, Vo = 1.8 V 89 RSET = 24.3 kΩ, Vo = 1.5 V 88 RSET = OPEN, Vo = 1.2 V 86 V % 25 mVpp Vo ≤ 2.5 V 1 % VO 20 A Recovery Time 70 µSec Vo over/undershoot 100 mV ±5 % –8 (5) µA 20-MHz bandwidth Io trip Overcurrent threshold Reset, followed by auto-recovery 1 A/µs load step, 50 to 100 % Iomax, CO = 330 µF ¨Vtr Vo adj %Vo Vo ≤ 2.5 V VO ripple (peak-to-peak) Transient response 5.5 RSET = 280 Ω, Vo = 5 V Vr ttr mV ±3 (2) Margin up/down adjust IIL margin Margin input current (pins 9 /10) Pin to GND IIL track Track input current (pin 8) Pin to GND dVtrack/dt Track slew rate capability CO≤ CO(max) UVLO Undervoltage lockout –0.13 (6) 1 Vi increasing Vi decreasing 9.5 8.8 10.4 9 mA V/ms V Inhibit control (pin3) VIH Input high voltage VIL Input low voltage IIL inhibit Input low current Pin to GND Iin inh Input standby current Inhibit (pin 3) to GND, Track (pin 8) open fs Switching frequency Over Vi and Io ranges Ci External input capacitance (3) (4) (5) (6) (7) Referenced to GND VI– 0.5 Open (4) –0.2 0.5 300 560 (7) V 0.24 mA 10 mA 350 400 kHz µF See SOA curves or consult factory for appropriate derating. The set-point voltage tolerance is affected by the tolerance and stability of RSET. The stated limit is unconditionally met if RSET has a tolerance of 1%, with 100 ppm/°C (or better) temperature stability. A small, low-leakage (<100 nA) MOSFET is recommended to control this pin. The open-circuit voltage is less than 1 Vdc. This control pin has an internal pull-up to the input voltage VI (7.5 V for pin 8). If it is left open-circuit the module operates when input power is applied. A small, low-leakage (<100 nA) MOSFET or open-drain/collector voltage supervisor IC is recommended for control. Do not place an external pull-up on this pin. For further information, see the related application section. A 560 µF electrolytic input capacitor is required for proper operation. The capacitor must be rated for a minimum of 800 mA rms of ripple current. Submit Documentation Feedback 3 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 ELECTRICAL CHARACTERISTICS (continued) TA = 25°C, Vi = 12 V, VO = 3.3 V, Ci = 560 µF, CO = 0 µF, and IO = IO max (Unless otherwise stated) PTH12010W CHARACTERISTICS CO External output capacitance CONDITIONS nonceramic Capacitance value ceramic Equivalent series resistance (nonceramic) MTBF Reliability Per Bellcore TR-332 50% stress, Ta = 40 °C, ground benign MIN TYP MAX 0 (8) 330 (9) 6,600 (10) 0 300 UNIT µF 4 (11) mΩ 6.4 106 Hr (8) (9) When operating at an output voltage ≥ 3.3 V, 47-µF of external output capacitance is required for proper operation. An external output capacitor is not required for basic operation. Adding 330 µF of distributed capacitance at the load improves the transient response. (10) This is the calculated maximum. The minimum ESR limitation often results in a lower value. When controlling the Track pin using a voltage supervisor, CO(max) is reduced to 3300 µF. See the application notes for further guidance. (11) This is the typical ESR for all the electrolytic (nonceramic) ouput capacitance. Use 7 mΩ as the minimum when using max-ESR values to calculate. ELECTRICAL CHARACTERISTICS TA = 25°C, Vi = 12 V, VO = 1.8 V, Ci = 560 µF, CO = 0 µF, and IO = IOmax (Unless otherwise stated) PTH12010L CHARACTERISTICS Io CONDITIONS MIN 60 °C, 200 LFM airflow 0 25 °C, natural convection 0 TYP MAX - 12 (12) UNIT Output current 0.8 V ≤ VO≤ 1.8 V VI Input voltage range Over IO range Vo tol Set-point voltage tolerance ∆Regtemp Temperature variation –40 °C <TA < 85 °C ±0.5 %Vo ∆Regline Line regulation Over Vi range ±10 mV ∆Regload Load regulation Over IO range ±12 10.8 ∆Regtot Total output variation Includes set-point, line, load, – 40°C ≤ TA≤ 85 °C ¨Vadj Output voltage adjust range Over Vi range η Efficiency IO= 8 A 0.8 89 RSET = 3.57 kΩ, Vo = 1.5 V 88 RSET = 12.1 kΩ, Vo = 1.2 V 86 RSET = 32.4 kΩ, Vo = 1 V 84 Vo≤ 1 V Vr VO ripple (peak-to-peak) 20 MHz bandwidth Io trip Overcurrent threshold Reset, followed by auto-recovery Transient response Vo≤ 1 V mV %Vo V % 82 25 mVpp 1 %VO 20 A Recovery Time 70 µSec VO over/undershoot 100 mV Margin up/down adjust IIL margin Margin input current (pins 9 /10) V %Vo 1 A/µs load step, 50 to 100 % Iomax, CO = 330 µF ∆Vtr VO adj 13.2 1.8 RSET = 130 Ω, Vo = 1.8 V A ±2 (13) ±3 (2) RSET = OPEN, Vo = 0.8 V ttr 12 (1) ±5% Pin to GND –8 (14) µA (12) See SOA curves or consult factory for appropriate derating. (13) The set-point voltage tolerance is affected by the tolerance and stability of RSET. The stated limit is unconditionally met if RSET has a tolerance of 1%, with 100 ppm/°C (or better) temperature stability. (14) A small, low-leakage (<100 nA) MOSFET is recommended to control this pin. The open-circuit voltage is less than 1 Vdc. 4 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 ELECTRICAL CHARACTERISTICS (continued) TA = 25°C, Vi = 12 V, VO = 1.8 V, Ci = 560 µF, CO = 0 µF, and IO = IOmax (Unless otherwise stated) PTH12010L CHARACTERISTICS CONDITIONS IIL track Track input current (pin 8) Pin to GND dVtrack/dt Track slew rate capability CO≤ CO(max) UVLO Undervoltage lockout MIN TYP MAX –0.13 (15) 1 Vi increasing 9.5 Vi decreasing 8.8 10.4 9 UNIT mA V/ms V Inhibit control (pin3) VIH Input high voltage VIL Input low voltage Referenced to GND IIL Input low current Pin to GND Ii inh Input standby current Inhibit (pin 3) to GND, Track (pin 8) open fs Switching frequency Over Vi and Io ranges CI External input capacitance CO MTBF External output capacitance Reliability VI– 0.5 Open(4) –0.2 0.5 200 0.24 mA 10 mA 250 300 330 (17) 6,600 (18) 560 (16) nonceramic 0 ceramic 0 Equivalent series resistance (nonceramic) 4 (19) Capacitance value Per Bellcore TR-332 50% stress, Ta = 40°C, ground benign 6.4 V kHz µF 300 µF mΩ 106 Hrs (15) This control pin has an internal pull-up to the input voltage VI (7.5 V for pin 8). If it is left open-circuit the module operates when input power is applied. A small, low-leakage (<100 nA) MOSFET or open-drain/collector voltage supervisor IC is recommended for control. Do not place an external pull-up on this pin. For further information, see the related application section. (16) A 560 µF electrolytic input capacitor is required for proper operation. The capacitor must be rated for a minimum of 800 mA rms of ripple current. (17) An external output capacitor is not required for basic operation. Adding 330 µF of distributed capacitance at the load improves the transient response. (18) This is the calculated maximum. The minimum ESR limitation oftens result in a lower value. When controlling the Track pin using a voltage supervisor, CO(max) is reduced to 3300 µF. See the application notes for further guidance. (19) This is the typical ESR for all the electrolytic (nonceramic) ouput capacitance. Use 7 mΩ as the minimum when using max-ESR values to calculate. Submit Documentation Feedback 5 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 DEVICE INFORMATION TERMINAL FUNCTIONS TERMINAL NAME NO. GND 1,7 DESCRIPTION This is the common ground connection for the VI and VO power connections. It is also the 0 Vdc reference for the control inputs. 2 The positive input voltage power node to the module, which is referenced to common GND. 3 The Inhibit pin is an open-collector/drain negative logic input that is referenced to GND. Applying a low-level ground signal to this input disables the module’s output and turns off the output voltage. When the Inhibit control is active, the input current drawn by the regulator is significantly reduced. If the inhibit feature is not used, the control pin should be left open-circuit. The module then produces an output whenever a valid input source is applied. VO Adjust 4 A 1% resistor must be directly connected between this pin and GND (pin 1) to set the output voltage of the module higher than its lowest value. The temperature stability of the resistor should be 100 ppm/°C (or better). The set-point range is 1.2 V to 5.5 V for W-suffix devices, and 0.8 V to 1.8 V for L-suffix devices. The resistor value required for a given output voltage may be calculated using a formula. If left open circuit, the output voltage defaults to its lowest value. For further information on output voltage adjustment, see the related application section. The specification table gives the preferred resistor values for a number of standard output voltages. VO Sense 5 The sense input allows the regulation circuit to compensate for voltage drop between the module and the load. For optimal voltage accuracy, VO Sense should be connected to VO. It can also be left disconnected. VO 6 The regulated positive power output with respect to the GND node. Track 8 This is an analog control input that enables the output voltage to follow an external voltage. This pin becomes active typically 20 ms after the input voltage has been applied, and allows direct control of the output voltage from 0 V up to the nominal set-point voltage. Within this range the output will follow the voltage at the Track pin on a volt-for-volt basis. When the control voltage is raised above this range, the module regulates at its set-point voltage. The feature allows the output voltage to rise simultaneously with other modules powered from the same input bus. If unused, this input should be connected to Vi. Note: Due to the undervoltage lockout feature, the output of the module cannot follow its own input voltage during power up. Margin Down (1) 9 When this input is asserted to GND, the output voltage is decreased by 5% from the nominal. The input requires an open-collector (open-drain) interface. It is not TTL compatible. A lower percent change can be accomodated with a series resistor. For further information, see the related application section. Margin Up (1) 10 When this input is asserted to GND, the output voltage is increased by 5%. The input requires an open-collector (open-drain) interface. It is not TTL compatible. The percent change can be reduced with a series resistor. For further information, see the related application section. VI Inhibit (20) (20) Denotes negative logic: Open = Normal operation Ground = Function active 1 10 9 8 7 PTHXX010 (Top View) 2 6 3 6 4 5 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 PTH12010W TYPICAL CHARACTERISTICS (VI = 12 V) (21) (22) EFFICIENCY vs LOAD CURRENT VO = 3.3 V 80 70 Output Ripple − mV VO = 2.5 V VO = 2 V VO = 1.2 V VOUT = 5 V VOUT = 2 V 60 VOUT = 3.3 V 40 20 60 0 2 4 6 8 10 0 12 VOUT = 5 V VOUT = 3.3 V 3 VOUT = 1.8 V 2 VOUT = 1.5 V 1 0 2 4 6 8 10 0 12 0 2 4 6 8 10 Figure 1. Figure 2. Figure 3. TEMPERATURE DERATING vs OUTPUT CURRENT TEMPERATURE DERATING vs OUTPUT CURRENT TEMPERATURE DERATING vs OUTPUT CURRENT TA− Ambient Temperature −5 C 80 400 LFM 70 200 LFM 100 LFM 60 Nat Conv 50 40 30 VO = 5 V 2 4 6 8 10 12 90 Nat Conv 80 100 LFM 70 200 LFM 400 LFM 60 50 40 30 20 0 VO = 3.3 V 2 4 6 8 10 12 IL − Load Current − A 90 0 VOUT = 2 V IL − Load Current − A 90 20 VOUT = 2.5 V 4 VOUT = 1.2 V VOUT = 1.5 V VOUT = 1.2 V IO − Output Current − A TA− Ambient Temperature −5 C VOUT = 2.5 V VOUT = 1.8 V TA− Ambient Temperature −5 C Efficiency − % VO = 1.8 V VO = 1.5 V 50 5 100 VO = 5 V 90 80 POWER DISSIPATION vs LOAD CURRENT PD − Power Dissipation − W 100 OUTPUT RIPPLE vs LOAD CURRENT 400 LFM Nat Conv 80 100 LFM 200 LFM 70 60 50 40 30 VO = ≤1.8 V 12 20 0 2 4 6 8 IO − Output Current − A IO − Output Current − A IO − Output Current − A Figure 4. Figure 5. Figure 6. 10 12 (21) The electrical characteristic data has been developed from actual products tested at 25°C. This data is considered typical for the converter. Applies to Figure 1, Figure 2, and Figure 3. (22) The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 4 inch × 4 inch double-sided PCB with 2 oz. copper. For surface mount packages (AS and AZ suffix), multiple vias (plated through holes) are required to add thermal paths around the power pins. Please refer to the mechanical specification for more information. Applies to Figure 4, Figure 5, and Figure 6. Submit Documentation Feedback 7 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 PTH12010L TYPICAL CHARACTERISTICS (VI = 12 V) (25) (26) EFFICIENCY vs LOAD CURRENT 50 VO = 1.5 V VO = 1.8 V VO = 1.2 V Output Ripple − mV 80 VO = 1 V VO = 0.8 V 70 5 40 90 Efficiency − % POWER DISSIPATION vs LOAD CURRENT VOUT = 1 V VOUT = 0.8 V VOUT = 1.2 V 30 20 10 60 PD − Power Dissipation − W 100 OUTPUT RIPPLE vs LOAD CURRENT VOUT = 1.8 V VOUT = 1.5 V 4 VOUT = 1.8 V VOUT = 1.5 V 3 VOUT = 1.2 V 2 1 VOUT = 1 V VOUT = 0.8 V 50 0 2 4 6 8 10 0 12 0 2 IO − Output Current − A 4 6 8 10 12 0 2 4 6 8 10 12 IL − Load Current − A IL − Load Current − A Figure 7. 0 Figure 8. Figure 9. TEMPERATURE DERATING vs OUTPUT CURRENT TA− Ambient Temperature −5 C 90 80 Nat Conv 100 LFM 70 60 50 40 30 20 VO = ≤1.8 V 0 2 4 6 8 10 12 IO − Output Current − A Figure 10. (25) The electrical characteristic data has been developed from actual products tested at 25°C. This data is considered typical for the converter. Applies to Figure 7, Figure 8, and Figure 9. (26) The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 4 inch x 4 inch double-sided PCB with 2 oz. copper. For surface mount packages (AS and AZ suffix), multiple vias (plated through holes) are required to add thermal paths around the power pins. Please refer to the mechanical specification for more information. Applies to Figure 10. 8 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 APPLICATION INFORMATION CAPACITOR RECOMMENDATIONS FOR THE PTH12010 SERIES OF POWER MODULES INPUT CAPACITOR The recommended input capacitance is determined by the 560 µF minimum capacitance and 800 mArms minimum ripple current rating. A 10 µF X5R/X7R ceramic capacitor may also be added to reduce the reflected input ripple current. The ceramic capacitor should be located between the input electrolytic and the module. Ripple current, less than 100 mΩ equivalent series resistance (ESR) and temperature are major considerations when selecting input capacitors. Unlike polymer-tantalum capacitors, regular tantalum capacitors have a recommended minimum voltage rating of 2 × (max dc voltage + ac ripple). This is standard practice to ensure reliability. No tantalum capacitors were found with sufficient voltage rating to meet this requirement. At temperatures below 0°C, the ESR of aluminum electrolytic capacitors increases. For these applications, Os-Con, polymer-tantalum, and polymer-aluminum types should be considered. OUTPUT CAPACITORS (OPTIONAL) For applications with load transients (sudden changes in load current), regulator response benefits from external output capacitance. The value of 330 µF is used to define the transient response specification (see data sheet). For most applications, a high quality computer-grade aluminum electrolytic capacitor is adequate. These capacitors provide decoupling over the frequency range, 2 kHz to 150 kHz, and are suitable for ambient temperatures above 0°C. Below 0°C, tantalum, ceramic or Os-Con type capacitors are recommended. When using one or more nonceramic capacitors, the calculated equivalent ESR should be no lower than 4 mΩ (7 mΩ using the manufacturer’s maximum ESR for a single capacitor). A list of preferred low-ESR type capacitors are identified in Table 1. In addition to electrolytic capacitance, adding a 10 µF X5R/X7R ceramic capacitor to the output reduces the output ripple voltage and improve the regulator’s transient response. The measurement of both the output ripple and transient response is also best achieved across a 10 µF ceramic capacitor. CERAMIC CAPACITORS Above 150 kHz the performance of aluminum electrolytic capacitors is less effective. Multilayer ceramic capacitors have very low ESR and a resonant frequency higher than the bandwidth of the regulator. They can be used to reduce the reflected ripple current at the input as well as improve the transient response of the output. When used on the output, their combined ESR is not critical as long as the total value of ceramic capacitance does not exceed 300 µF. Also, to prevent the formation of local resonances, do not place more than five identical ceramic capacitors in parallel with values of 10 µF or greater. TANTALUM CAPACITORS Tantalum type capacitors are most suited for use on the output bus, and are recommended for applications where the ambient operating temperature can be less than 0°C. The AVX TPS, Sprague 593D/594/595 and Kemet T495/T510 capacitor series are suggested over other tantalum types due to their higher rated surge, power dissipation, and ripple current capability. As a caution, many general purpose tantalum capacitors have considerably higher ESR, reduced power dissipation and lower ripple current capability. These capacitors are also less reliable as they have lower power dissipation and surge current ratings. Tantalum capacitors that do not have a stated ESR or surge current rating are not recommended for power applications. When specifying Os-con and polymer tantalum capacitors for the output, the minimum ESR limit are encountered well before the maximum capacitance value is reached. CAPACITOR TABLE Table 1 identifies the characteristics of capacitors from a number of vendors with acceptable ESR and ripple current (rms) ratings. The recommended number of capacitors required at both the input and output buses is identified for each capacitor type. This is not an extensive capacitor list. Capacitors from other vendors are available with comparable specifications. Those listed are for guidance. The RMS ripple current rating and ESR (at 100 kHz) are critical parameters necessary to insure both optimum regulator performance and long capacitor life. Submit Documentation Feedback 9 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 APPLICATION INFORMATION (continued) DESIGNING FOR VERY FAST LOAD TRANSIENTS The transient response of the DC/DC converter has been characterized using a load transient with a di/dt of 1 A/µs. The typical voltage deviation for this load transient is given in the data sheet specification table using the optional value of output capacitance. As the di/dt of a transient is increased, the response of a converter’s regulation circuit ultimately depends on its output capacitor decoupling network. This is an inherent limitation with any dc/dc converter once the speed of the transient exceeds its bandwidth capability. If the target application specifies a higher di/dt or lower voltage deviation, the requirement can only be met with additional output capacitor decoupling. In these cases special attention must be paid to the type, value and ESR of the capacitors selected. If the transient performance requirements exceed that specified in the data sheet, or the total amount of load capacitance is above 3000 µF, the selection of output capacitors becomes more important. Table 1. Input/Output Capacitors (29) CAPACITOR CHARACTERISTICS CAPACITOR VENDOR, TYPE/SERIES, (STYLE) QUANTITY WORKING VOLTAGE VALUE (µF) MAX. ESR AT 100 kHz MAX RIPPLE CURRENT AT 85°C (lrms) PHYSICAL SIZE (mm) INPUT BUS OPTIONAL OUTPUT BUS VENDOR PART NUMBER Panasonic, Aluminum (FC) 25 V 560 0.065 Ω 1205 mA 12,5 x 15 1 1 EEUFC1E561S FC, Radial 25 V 1000 0.060 Ω 1100 mA 12,5 x 13,5 1 1 EEVFK1E102Q FK, (SMD) 35 V 680 0.060 Ω 1100 mA 12,5 x 13,5 1 1 EEVFK1V681Q PS, Poly-Aluminum (Radial) 16 V 330 0.014 Ω 5050 mA 10 x 12,5 2 ≤2 16PS330MJ12 United Chemi-Con LXZ, Aluminium (Radial) 16 V 680 0.068 Ω 1050 mA 10 x 16 1 1 LXZ16VB681M10X16LL PXA, Poly-Aluminum (SMD) 16 V 330 0.014 Ω 5050 mA 10 x 12,2 2 ≤2 PXA16VC331MJ12TP Nichicon, Aluminum (PM) 25 V 560 0.060 Ω 1060 mA 12,5 x 15 1 1 UPM1E561MHH6 HD, (Radial) 16 V 680 0.038 Ω 1430 mA 10 x 16 1 1 UHD1C681MPR PM, (Radial) 35 V 560 0.048 Ω 1360 mA 16 x 15 1 1 UPM1V561MHH6 6.3 V 180 0.005 Ω 4000 mA 7,3 x 4,3 x 4,2 N/R (30) ≤1 (31) TPE Poscap (SMD) 10 V 330 0.025 Ω 3000 mA 7,3 x 5,7 N/R (2) ≤4 10TPE330M SEQP, Os-Con (Radial) 16 V 330 0.016 Ω >4720 mA 10 x 13 2 ≤2 16SEQP330M SVP, Os-Con (SMD) 16 V 330 0.016 Ω 4700 mA 11 x 12 2 ≤3 16SVP330M 10 V 470 0.045 Ω >1723 mA N/R (2) ≤5 (3) TPSE477M010R0045 (VO ≤ 5.1 V) 10 V 330 0.045 Ω >1723 mA N/R (2) ≤5 (3) TPSE377M010R0045 (VO ≤ 5.1 V) Panasonic, Poly-Aluminum S/SE, (SMD)Poly-Aluminum EEFSEOJ181R (VO ≤ 5.1 V) Sanyo AVX, Tantalum Series III TPS (SMD) 7,3 x 5,7 x 4,1 Kemet (29) Capacitor Supplier Verification Please verify availability of capacitors identified in this table. Capacitor suppliers may recommend alternative part numbers because of limited availability or obsolete products. In some instances, the capacitor product life cycle may be in decline and have short-term consideration for obsolescence. RoHS, Lead-free and Material Details Please consult capacitor suppliers regarding material composition, RoHS status, lead-free status, and manufacturing process requirements. Component designators or part number deviations can occur when material composition or soldering requirements are updated. (30) N/R –Not recommended. The capacitor voltage rating does not meet the minimum derated operating limits. (31) The voltage rating of this capacitor only allows it to be used for output voltages that are equal to or less than 5.1 V. 10 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 APPLICATION INFORMATION (continued) Table 1. Input/Output Capacitors (continued) CAPACITOR CHARACTERISTICS CAPACITOR VENDOR, TYPE/SERIES, (STYLE) QUANTITY WORKING VOLTAGE VALUE (µF) MAX. ESR AT 100 kHz MAX RIPPLE CURRENT AT 85°C (lrms) PHYSICAL SIZE (mm) T520, Poly-Tantalum (SMD) 10 V 330 0.040 Ω 1800 mA T530, Poly-Tant/Organic 10 V 330 0.010 Ω >3800 mA 6.3 V 470 0.005 Ω 4200 mA 595D, Tantalum (SMD) 10 V 470 0.100 Ω 1440 mA 94SA, Os-con (Radial) 16 V 1000 0.015Ω 9750 mA 16 x 25 1 ≤2 94SA108X0016HBP 94SVP, Os-CON(SMD) 16V 330 0.017Ω 4580 mA 10 x 12,7 2 (32) ≤2 94SVP337X0016F12 Kemet, Ceramic X5R (SMD) 16 V 10 0.002 Ω - 1210 Case 1 (33) ≤5 C1210C106M4PAC 6.3 V 47 0.002 Ω 3225 mm N/R (2) ≤5 C1210C476K9PAC 6.3 V 100 0.002 Ω 1210 Case N/R (2) ≤3 GRM32ER60J107M 3225 mm 4,3 x 7,3 x 4,0 INPUT BUS OPTIONAL OUTPUT BUS VENDOR PART NUMBER N/R (2) ≤5 T520X337M010AS N/R (2) ≤2 T530X337M010ASE010 N/R (2) ≤1 (3) T530X477M006AS E005 (VO ≤ 5.1 V) N/R (2) ≤5 (3) 595D477X0010R2T (VO ≤ 5.1 V) Vishay-Sprague Murata, Ceramic X5R (SMD) TDK, Ceramic X5R (SMD) (32) (33) (34) (35) - 7,2 x 6,0 x 4,1 16 V 47 1 (5) ≤5 GRM32ER61CJ476K 16 V 22 1 (5) ≤5 GRM32ER61C226K 16 V 10 1 (5) ≤5 GRM32DR61C106K 6.3 V 100 1210 Case N/R (2) ≤3 C3225X5R0J107MT 6.3 V 47 3225 mm N/R (34) ≤5 C3225X5R0J476MT 16 V 22 1 (35) ≤5 C3225X5R1C226MT 16 V 10 1 (7) ≤5 C3225X5R1C106MT 0.002 Ω - A total capacitance of 540 µF is acceptable based on the combined ripple current rating. A ceramic capacitor may be used to complement electrolytic types at the input to further reduce high-frequency ripple current. N/R –Not recommended. The capacitor voltage rating does not meet the minimum derated operating limits. A ceramic capacitor may be used to complement electrolytic types at the input to further reduce high-frequency ripple current. Submit Documentation Feedback 11 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 ADJUSTING THE OUTPUT VOLTAGE OF THE PTH12010X SERIES OF WIDE-OUTPUT ADJUST POWER MODULES The VO Adjust control (pin 4) sets the output voltage of the PTH12010 product. The adjustment range is from 1.2 V to 5.5 V for the W-suffix modules, and 0.8 V to 1.8 V for L-suffix modules. The adjustment method requires the addition of a single external resistor, RSET, that must be connected directly between the VO Adjust and GND pins.Table 2 gives the preferred value of the external resistor for a number of standard voltages, along with the actual output voltage that this resistance value provides. Figure 11 shows the placement of the required resistor. Table 2. Preferred Values of Rset for Standard Output Voltages PTH12010W VO (Required) PTH12010L RSET VO (Actual) RSET VO(Actual) 5V 280 Ω 5.009 V N/A N/A 3.3 V 2.0 kΩ 3.294 V N/A N/A 2.5 V 4.32 kΩ 2.503 V N/A N/A 2V 8.06 kΩ 2.010 V N/A N/A 1.8 V 11.5 kΩ 1.081 V 130 Ω 1.800 V 1.5 V 24.3 kΩ 1.506 V 3.57 kΩ 1.499 V 1.2 V Open 1.200 V 12.1 kΩ 1.201 V 1.1 V N/A N/A 18.7 kΩ 1.101 V 1.0 V N/A N/A 32.4 kΩ 0.999 V 0.9 V N/A N/A 71.5 kΩ 0.901 V 0.8 V N/A N/A Open 0.800 V For other output voltages, the value of the required resistor can either be calculated, or simply selected from the range of values given in Table 4. The following formula may be used for calculating the adjust resistor value. Select the appropriate value for the parameters, RS and Vmin, from Table 3. RSET = 10 kW x 0.8 V - RS kW VO - Vmin (1) Table 3. Adjust Formula Parameters PT. NO. PTH12010W PTH12010L Vmin 1.2 V 0.8 V Vmax 5.5 V 1.8 V RS 1.82 kΩ 7.87 kΩ VOSense VI 2 5 3 CI 560 mF (Required) 1 7 VO 6 PTH12010x 4 RSET 1% 0.1 W + 8 10 9 + GND CO 330 mF (Optional) GND Figure 11. Vo Adjust Resistor Placement NOTES 1. A 0.05 W rated resistor may be used. The tolerance should be 1%, with temperature stability of 100 ppm/°C (or better). Place the resistor as close to the regulator as possible. Connect the resistor directly between 12 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 pins 4 and 7 using dedicated PCB traces. 2. Never connect capacitors from VO Adjust to either GND or VO. Any capacitance added to the VO Adjust pin affects the stability of the regulator. Table 4. Output Voltage Set-Point Resistor Values PTH12010W PTH12010L VO RSET VO RSET VO RSET 1.2 Open 2.7 3.51 kΩ 0.8 Open 1.225 318 kΩ 2.75 3.34 kΩ 0.825 312 kΩ 1.25 158 kΩ 2.8 3.18 kΩ 0.85 152 kΩ 1.275 105 kΩ 2.85 3.03 kΩ 0.875 98.8 kΩ 1.3 78.2 kΩ 2.9 2.89 kΩ 0.9 72.1 kΩ 1.325 62.2 kΩ 2.95 2.75 kΩ 0.925 56.1 kΩ 1.35 51.5 kΩ 3 2.62 kΩ 0.95 45.5 kΩ 1.375 43.9 kΩ 3.05 2.5 kΩ 0.975 37.8 kΩ 1.4 38.2 kΩ 3.1 2.39 kΩ 1 32.1 kΩ 1.425 33.7 kΩ 3.15 2.28 kΩ 1.025 27.7 kΩ 1.45 30.2 kΩ 3.2 2.18 kΩ 1.05 24.1 kΩ 1.475 27.3 kΩ 3.25 2.08 kΩ 1.075 21.2 kΩ 1.5 24.8 kΩ 3.3 1.99 kΩ 1.1 18.8 kΩ 1.55 21 kΩ 3.35 1.90 kΩ 1.125 16.7 kΩ 1.6 18.2 kΩ 3.4 1.82 kΩ 1.15 15 kΩ 1.65 16 kΩ 3.5 1.66 kΩ 1.175 13.5 kΩ 12.1 kΩ 1.7 14.2 kΩ 3.6 1.51 kΩ 1.2 1.75 12.7 kΩ 3.7 1.38 kΩ 1.225 11 kΩ 1.8 11.5 kΩ 3.8 1.26 kΩ 1.25 9.91 kΩ 1.85 10.5 kΩ 3.9 1.14 kΩ 1.275 8.97 kΩ 1.9 9.61 kΩ 4 1.04 kΩ 1.3 8.13 kΩ 1.95 8.85 kΩ 4.1 939 Ω 1.325 7.37 kΩ 2 8.18 kΩ 4.2 847 Ω 1.35 6.68 kΩ 2.05 7.59 kΩ 4.3 761 Ω 1.375 6.04 kΩ 2.1 7.07 kΩ 4.4 680 Ω 1.4 5.46 kΩ 2.15 6.6 kΩ 4.5 604 Ω 1.425 4.93 kΩ 2.2 6.18 kΩ 4.6 533 Ω 1.45 4.44 kΩ 2.25 5.80 kΩ 4.7 466 Ω 1.475 3.98 kΩ 2.3 5.45 kΩ 4.8 402 Ω 1.5 3.56 kΩ 2.35 5.14 kΩ 4.9 342 Ω 1.55 2.8 kΩ 2.4 4.85 kΩ 5 285 Ω 1.6 2.13 kΩ 2.45 4.58 kΩ 5.1 231 Ω 1.65 1.54 kΩ 2.5 4.33 kΩ 5.2 180 Ω 1.7 1.02 kΩ 2.55 4.11 kΩ 5.3 131 Ω 1.75 551 Ω 2.6 3.89 kΩ 5.4 85 Ω 1.8 130 Ω 2.65 3.70kΩ 5.5 41 Ω Submit Documentation Feedback 13 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 FEATURES OF THE PTH FAMILY OF NON-ISOLATED WIDE OUTPUT ADJUST POWER MODULES POLA™ COMPATIBILITY The PTH/PTV family of nonisolated, wide-output adjustable power modules are optimized for applications that require a flexible, high performance module that is small in size. Each of these products are POLA™ compatible. POLA compatible products are produced by a number of manufacturers, and offer customers advanced, nonisolated modules with the same footprint and form factor. POLA parts are also ensured to be interoperable, thereby providing customers with second-source availability. From the basic, Just Plug it In functionality of the 6-A modules, to the 30-A rated feature-rich PTHxx030, these products were designed to be very flexible, yet simple to use. The features vary with each product. Table 5 provides a quick reference to the features by product series and input bus voltage. Table 5. Operating Features by Series and Input Bus Voltage Series PTHxx050 PTHxx060 PTHxx010 PTVxx010 PTHxx020 PTVxx020 PTHxx030 Input Bus IO Adjust (Trim) On/Off Inhibit OverCurrent Prebias Startup AutoTrack™ Margin Up/Down Output Sense Thermal Shutdown 3.3 V 6A • • • • • 5V 6A • • • • • 12 V 6A • • • • • 3.3 V / 5 V 10 A • • • • • • • 12 V • • • • • • • 3.3 V / 5 V 15 A • • • • • • • 12 V 12 A • • • • • • • 5V 8A • • • • • 12 V 8A • • • • • 3.3 V / 5 V 22 A • • • • • • • • 12 V 18 A • • • • • • • • 5V 18 A • • • • • • • 12 V 16 A • • • • • • • 3.3 V/ 5 V 30 A • • • • • • • • 12 V 26 A • • • • • • • • 8A • • For simple point-of-use applications, the PTH12050 (6 A) provides operating features such as an on/off inhibit, output voltage trim, prebias start-up and overcurrent protection. The PTH12060 (10 A), and PTH12010 (12 A) include an output voltage sense, and margin up/down controls. Then the higher output current, PTH12020 (18 A) and PTH12030 (26 A) products incorporate overtemperature shutdown protection. The PTV12010 and PTV12020 are similar parts offered in a vertical, single in-line pin (SIP) profile, at slightly lower current ratings. All of the products referenced in Table 5 include Auto-Track™. This feature was specifically designed to simplify the task of sequencing the supply voltages in a power system. This and other features are described in the following sections. SOFT-START POWER UP The Auto-Track feature allows the power-up of multiple PTH modules to be directly controlled from the Track pin. However in a stand-alone configuration, or when the Auto-Track feature is not being used, the Track pin should be directly connected to the input voltage, VI, see Figure 12. 14 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 8 10 9 Up Dn Track 2 VI PTH12020W Inhibit 3 CI 1000 mF VO 3.3 V 6 GND Adjust 7 1 4 RSET 2 kW 0.1 W, 1 % + 12 V 5 Sense CO 330 mF GND + GND Figure 12. Power-Up Application Circuit When the Track pin is connected to the input voltage the Auto-Track function is permanently disengaged. This allows the module to power up entirely under the control of its internal soft-start circuitry. When power up is under soft-start control, the output voltage rises to the set-point at a quicker and more linear rate. VI (5 V/div) VO (1 V/div) II (5 V/div) t − Time − 5 ms/div Figure 13. Power-Up Waveforms From the moment a valid input voltage is applied, the soft-start control introduces a short time delay (typically 8 ms-15 ms) before allowing the output voltage to rise. The output then progressively rises to the module’s setpoint voltage. Figure 13 shows the soft-start power-up characteristic of the 18-A output product (PTH12020W), operating from a 12-V input bus and configured for a 3.3-V output. The waveforms were measured with a 5-A resistive load and the Auto-Track feature disabled. The initial rise in input current when the input voltage first starts to rise is the charge current drawn by the input capacitors. Power-up is complete within 25 ms. OVERCURRENT PROTECTION For protection against load faults, all modules incorporate output overcurrent protection. Applying a load that exceeds the regulator’s overcurrent threshold causes the regulated output to shut down. Following shutdown a module periodically attempts to recover by initiating a soft-start power-up. This is described as a hiccup mode of operation, whereby the module continues in a cycle of successive shutdown and power up until the load fault is removed. During this period, the average current flowing into the fault is significantly reduced. Once the fault is removed, the module automatically recovers and returns to normal operation. Submit Documentation Feedback 15 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 OUTPUT ON/OFF INHIBIT Inhibit for applications requiring output voltage on/off control, each series of the PTH family incorporates an output Inhibit control pin. The inhibit feature can be used wherever there is a requirement for the output voltage from the regulator to be turned off. The power modules function normally when the Inhibit pin is left open-circuit, providing a regulated output whenever a valid source voltage is connected to VI with respect to GND. Figure 14 shows the typical application of the inhibit function. Note the discrete transistor (Q1). The Inhibit input has its own internal pull-up to a potential of 5 V to 13.2 V (see footnotes to specification table). The input is not compatible with TTL logic devices. An open-collector (or open-drain) discrete transistor is recommended for control. VOSense VI 2 + 1 = Inhibit 8 5 Q1 BSS138 7 VO 6 PTH12060W 3 1 CI 560 mF 9 4 CO RSET 2 kW 330 mF 1% 0.1 W + 10 L O A D GND GND Figure 14. Inhibit Control Circuit Turning Q1 on applies a low voltage to the Inhibit control pin and disables the output of the module. If Q1 is then turned off, the module executes a soft-start power-up sequence. A regulated output voltage is produced within 25 ms Figure 15 shows the typical rise in both the output voltage and input current, following the turn-off of Q1. The turn off of Q1 corresponds to the rise in the waveform, Q1 Vds. The waveforms were measured with a 5-A constant current load. Q1VDS (5 V/div) VO (2 V/div) II (2 V/div) t − Time − 10 ms/div Figure 15. Power-Up from Inhibit Control 16 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 Auto-Track™ Function The Auto-Track function is unique to the PTH/PTV family, and is available with all POLA products. Auto-Track was designed to simplify the amount of circuitry required to make the output voltage from each module power up and power down in sequence. The sequencing of two or more supply voltages during power up is a common requirement for complex mixed-signal applications that use dual-voltage VLSI ICs such as the TMS320™ DSP family, microprocessors, and ASICs. How Auto-Track™ Works Auto-Track works by forcing the module output voltage to follow a voltage presented at the Track control pin (1). This control range is limited to between 0 V and the module set-point voltage. Once the Track pin voltage is raised above the set-point voltage, the module output remains at its set-point (2). As an example, if the Track pin of a 2.5-V regulator is at 1 V, the regulated output is 1 V. If the voltage at the Track pin rises to 3 V, the regulated output does not go higher than 2.5 V. When under Auto-Track control, the regulated output from the module follows the voltage at its Track pin on a volt-for-volt basis. By connecting the Track pin of a number of these modules together, the output voltages follow a common signal during power up and power down. The control signal can be an externally generated master ramp waveform, or the output voltage from another power supply circuit (3). For convenience, the Track input incorporates an internal RC-charge circuit. This operates off the module input voltage to produce a suitable rising waveform at power up. Typical Application The basic implementation of Auto-Track allows for simultaneous voltage sequencing of a number of Auto-Track compliant modules. Connecting the Track inputs of two or more modules forces their Track input to follow the same collective RC-ramp waveform, and allows their power-up sequence to be coordinated from a common Track control signal. This can be an open-collector (or open-drain) device, such as a power-up reset voltage supervisor IC. See U3 in Figure 16. To coordinate a power-up sequence, the Track control must first be pulled to ground potential. This should be done at or before input power is applied to the modules. The ground signal should be maintained for at least 40 ms after input power has been applied. This brief period gives the modules time to complete their internal soft-start initialization (4), enabling them to produce an output voltage. A low-cost supply voltage supervisor IC, with a built-in time delay, is an ideal component for automatically controlling the Track inputs at power up. Figure 16 shows how the TL7712A supply voltage supervisor IC (U3) can be used to coordinate the sequenced power up of two 12-V input Auto-Track modules. The output of the TL7712A supervisor becomes active above an input voltage of 3.6 V, enabling it to assert a ground signal to the common Track control well before the input voltage has reached the module's undervoltage lockout threshold. The ground signal is maintained until approximately 43 ms after the input voltage has risen above U3's voltage threshold, which is 10.95 V. The 43-ms time period is controlled by the capacitor C3. The value of 3.3 µF provides sufficient time delay for the modules to complete their internal soft-start initialization. The output voltage of each module remains at zero until the Track control voltage is allowed to rise. When U3 removes the ground signal, the Track control voltage automatically rises. This causes the output voltage of each module to rise simultaneously with the other modules, until each reaches its respective set-point voltage. Figure 17 shows the output voltage waveforms from the circuit of Figure 16 after input voltage is applied to the circuit. The waveforms, VO1 and VO2, represent the output voltages from the two power modules, U1 (3.3 V) and U2 (1.8 V), respectively. VTRK, VO1, and VO2 are shown rising together to produce the desired simultaneous power-up characteristic. The same circuit also provides a power-down sequence. When the input voltage falls below U3's voltage threshold, the ground signal is re-applied to the common Track control. This pulls the Track inputs to zero volts, forcing the output of each module to follow, as shown in Figure 18. In order for a simultaneous power-down to occur, the Track inputs must be pulled low before the input voltage has fallen below the modules' undervoltage lockout. This is an important constraint. Once the modules recognize that a valid input voltage is no longer present, their outputs can no longer follow the voltage applied at their Track input. During a power-down sequence, the fall in the output voltage from the modules is limited by the maximum output capacitance and the Submit Documentation Feedback 17 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 Auto-Track slew rate. If the Track pin is pulled low at a slew rate greater than 1 V/ms, the discharge of the output capacitors will induce large currents which could exceed the peak current rating of the module. This will result in a reduction in the maximum allowable output capacitance as listed in the Electrical Characteristics table. When controlling the Track pin of the PTH12010W using a voltage supervisor IC, the slew rate is increased, therefore COmax is reduced to 3300 µF. Notes on Use of Auto-Track™ 1. The Track pin voltage must be allowed to rise above the module set-point voltage before the module regulates at its adjusted set-point voltage. 2. The Auto-Track function tracks almost any voltage ramp during power up, and is compatible with ramp speeds of up to 1 V/ms. 3. The absolute maximum voltage that may be applied to the Track pin is the input voltage VI. 4. The module cannot follow a voltage at its Track control input until it has completed its soft-start initialization. This takes about 40 ms from the time that a valid voltage has been applied to its input. During this period, it is recommended that the Track pin be held at ground potential. 5. The Auto-Track function is disabled by connecting the Track pin to the input voltage (VI). When Auto-Track is disabled, the output voltage rises at a quicker and more linear rate after input power has been applied. 2 U1 Track VI = 12 V 3 + VI Inhibit GND 4 1 Vo 1 = 3.3 V 6 VO PTH12050W Adjust 5 CI1 + RSET1 CO1 2.0 kΩ 8 U3 7 2 1 3 VCC SENSE RESET 5 RTRK # RESIN TL7712A REF RESET 50 Ω 0.1 µF 9 Up Dn 8 5 Track Sense CT 2 GND CREF 10 U2 6 CT 3.3 µF 4 PTH12060W VI VO RRST 10 kΩ # RTRK = 100 Ω / N N = Number of Track pins connected together Inhibit + 3 C I2 Adjust GND 1 7 4 RSET2 11.5 kΩ Figure 16. Sequenced Power Up and Power Down Using Auto-Track 18 Vo 2 = 1.8 V 6 Submit Documentation Feedback + CO2 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 VTRK (1 V/div) VTRK (1 V/div) V01 (1 V/div) V01 (1 V/div) V02 (1 V/div) V02 (1 V/div) t − Time − 400 µs/div t − Time − 20 ms/div Figure 17. Simultaneous Power Up with Auto-Track Control Figure 18. Simultaneous Power Down with Auto-Track Control MARGIN UP/DOWN CONTROLS The PTH12060, PTH12010, PTH12020, and PTH12030 products incorporate Margin Up and Margin Down control inputs. These controls allow the output voltage to be momentarily adjusted[1], either up or down, by a nominal 5%. This provides a convenient method for dynamically testing the operation of the load circuit over its supply margin or range. It can also be used to verify the function of supply voltage supervisors. The ±5% change is applied to the adjusted output voltage, as set by the external resistor, RSET at the VO Adjust pin. The 5% adjustment is made by pulling the appropriate margin control input directly to the GND terminal[2]. A low-leakage open-drain device, such as an N-channel MOSFET or P-channel JFET is recommended for this purpose[3]. Adjustments of less than 5% can also be accommodated by adding series resistors to the control inputs. The value of the resistor can be selected from Table 6, calculated using the following formula. UP/DOWN ADJUST RESISTANCE CALCULATION To reduce the margin adjustment to a value less than 5%, series resistors are required (See RD and RU in Figure 19). For the same amount of adjustment, the resistor value calculated for RU and RD are the same. The formula is as follows. RU or RD = 499 - 99.8 kW D% (2) Where ∆% = The desired amount of margin adjust percent. NOTES 1. The Margin Up and Margin Down controls were not intended to be activated simultaneously. If they are their affects on the output voltage may not completely cancel, resulting in the possibility of a slightly higher error in the output voltage set point. 2. The ground reference should be a direct connection to the module GND at pin 7 (pin 1 for the PTHxx050). This will produce a more accurate adjustment at the load circuit terminals. The transistors Q1 and Q2 should be located close to the regulator. 3. The Margin Up and Margin Down control inputs are not compatible with devices that source voltage. This includes TTL logic. These are analog inputs and should only be controlled with a true open-drain device (preferably a discrete MOSFET transistor). The device selected should have low off-state leakage current. Each input sources 8 µA when grounded, and has an open-circuit voltage of 0.8 V. Submit Documentation Feedback 19 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 Table 6. Margin Up/Down Resistor Values % ADJUST RU / RD 5 0 kΩ 4 24.9 kΩ 3 66.5 kΩ 2 150 kΩ 1 397 kΩ 1 10 9 8 7 VI 2 + +VO 6 3 RD +VO 0V PT H12010W (Top View) 4 5 RU RSET 0.1 W, 1% CI + CO L O A D Q1 Margin Down Q2 Margin Up GND GND Figure 19. Margin Up/Down Application Schematic PREBIAS STARTUP CAPABILITY The capability to start up into an output prebias condition is now available to all the 12-V input, PTH series of power modules. (Note that this is a feature enhancement for the many of the W-suffix products).[1] A prebias startup condition occurs as a result of an external voltage being present at the output of a power module prior to its output becoming active. This often occurs in complex digital systems when current from another power source is backfed through a dual-supply logic component, such as an FPGA or ASIC. Another path might be via clamp diodes, sometimes used as part of a dual-supply power-up sequencing arrangement. A prebias can cause problems with power modules that incorporate synchronous rectifiers. This is because under most operating conditions, such modules can sink as well as source output current. The 12-V input PTH modules all incorporate synchronous rectifiers, but does not sink current during startup, or whenever the Inhibit pin is held low. Startup includes an initial delay (approx. 8–15 ms), followed by the rise of the output voltage under the control of the module’s internal soft-start mechanism; see Figure 20. CONDITIONS FOR PREBIAS HOLDOFF In order for the module to allow an output prebias voltage to exist (and not sink current), certain conditions must be maintained. The module holds off a prebias voltage when theInhibit pin is held low, and whenver the output is allowed to rise under soft-start control. Power up under soft-start control occurs upon the removal of the ground signal to the Inhibit pin (with input voltage applied), or when input power is applied with Auto-Track disabled.[ 2] To further ensure that the regulator doesn’t sink output current, (even with a ground signal applied to its Inhibit), the input voltage must always be greater than the applied pre-bias source. This condition must exist throughout the power-up sequence.[3] The soft-start period is complete when the output begins rising above the pre-bias voltage. Once it is complete the module functions as normal, and sinks current if voltage higher than the nominal regulation value is applied to its output. Note: If a prebias condition is not present, the soft-start period is complete when the output voltage has risen to either the set-point voltage, or the voltage applied at the module’s Track control pin, whichever is lowest. 20 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 DEMONSTRATION CIRCUIT Figure 21 shows the startup waveforms for the demonstration circuit shown in Figure 22. The initial rise in VO2 is the prebias voltage, which is passed from the VCCIO to the VCORE voltage rail through the ASIC. Note that the output current from the PTH12010L module (IO2) is negligible until its output voltage rises above the applied prebias. UVLO Threshold VO1 (1 V/div) VI (5 V/div) VO (1 V/div) VO2 (1 V/div) IO2 (5 V/div) Startup Period t − Time − 5 ms/div Figure 20. PTH12020W Startup t − Time − 10 ms/div Figure 21. Prebias Startup Waveforms NOTES 1. Output prebias holdoff is an inherent feature to all PTH120x0L and PTV120x0W/L modules. It has now been incorporated into all modules (including W-suffix modules with part numbers of the form PTH120x0W), with a production lot date code of 0423 or later. 2. The prebias start-up feature is not compatible with Auto-Track. If the rise in the output is limited by the voltage applied to the Track control pin, the output sinks current during the period that the track control voltage is below that of the back-feeding source. For this reason, it is recommended that Auto-Track be disabled when not being used. This is accomplished by connecting the Track pin to the input voltage, VI. This raises the Track pin voltage well above the set-point voltage prior to the module’s start up, thereby defeating the Auto-Track feature. 3. To further ensure that the regulator’s output does not sink current when power is first applied (even with a ground signal applied to the Inhibit control pin), the input voltage must always be greater than the applied pre-bias source. This condition must exist throughout the power-up sequence of the power system. Submit Documentation Feedback 21 PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 10 9 Up VI = 12 V 2 VI GND 7 1 C1 330 mF 10 9 2 R4 100 k TL7702B C5 0.1 mF 8 VCC 7 SENSE 5 RESET 2 RESIN 1 REF 6 RESET 3 CT GND 4 C6 R5 10 k0 0.68 mF VO VI Inhibit 3 VO1 = 3.3 V + C2 330 mF 5 Sense PTH12010L GND 7 1 6 Adjust 4 R1 2k 8 Track R3 11 k0 Sense PTH12020W Inhibit 3 + 5 8 Dn Track VO 6 Vadj 4 VO2 = 1.8 V + IO2 R2 130 W + C3 330 mF VC ORE + C4 330 mF VC CI O ASIC Figure 22. Application Circuit Demonstrating Prebias Startup REMOTE SENSE Products with this feature incorporate an output voltage sense pin, VO Sense. A remote sense improves the load regulation performance of the module by allowing it to compensate for any IR voltage drop between its output and the load. An IR drop is caused by the high output current flowing through the small amount of pin and trace resistance. To use this feature simply connect the VO Sense pin to the VO node, close to the load circuit (see data sheet standard application). If a sense pin is left open-circuit, an internal low-value resistor (15-Ω or less) connected between the pin and and the output node, ensures the output remains in regulation. With the sense pin connected, the difference between the voltage measured directly between the VO and GND pins, and that measured from VO Sense to GND, is the amount of IR drop being compensated by the regulator. This should be limited to a maximum of 0.3 V. Note: The remote sense feature is not designed to compensate for the forward drop of non-inear or frequency dependent components that may be placed in series with the converter output. Examples include OR-ing diodes, filter inductors, ferrite beads, and fuses. When these components are enclosed by the remote sense connection they are effectively placed inside the regulation control loop, which can adversely affect the stability of the regulator. 22 Submit Documentation Feedback PTH12010W, PTH12010L www.ti.com SLTS205E – JUNE 2003 – REVISED APRIL 2006 TAPE AND REEL SPECIFICATIONS TRAY SPECIFICATIONS Submit Documentation Feedback 23 PACKAGE OPTION ADDENDUM www.ti.com 12-Jan-2006 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty PTH12010LAH ACTIVE DIP MOD ULE EUH 10 25 Pb-Free (RoHS) Call TI N / A for Pkg Type PTH12010LAS ACTIVE DIP MOD ULE EUJ 10 25 TBD Call TI Level-1-235C-UNLIM PTH12010LAST ACTIVE DIP MOD ULE EUJ 10 250 TBD Call TI Level-1-235C-UNLIM PTH12010LAZ ACTIVE DIP MOD ULE EUJ 10 25 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTH12010LAZT ACTIVE DIP MOD ULE EUJ 10 250 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTH12010WAH ACTIVE DIP MOD ULE EUH 10 25 Pb-Free (RoHS) Call TI N / A for Pkg Type PTH12010WAS ACTIVE DIP MOD ULE EUJ 10 25 TBD Call TI Level-1-235C-UNLIM PTH12010WAST ACTIVE DIP MOD ULE EUJ 10 250 TBD Call TI Level-1-235C-UNLIM PTH12010WAZ ACTIVE DIP MOD ULE EUJ 10 25 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTH12010WAZT ACTIVE DIP MOD ULE EUJ 10 250 Pb-Free (RoHS) Call TI Level-3-260C-168 HR Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. 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