DIM800DCM17-A000 DIM800DCM17-A000 IGBT Chopper Module Replaces May 2001, version DS5444-2.0 FEATURES ■ 10µs Short Circuit Withstand ■ High Thermal Cycling Capability ■ Non Punch Through Silicon ■ Isolated MMC Base with AlN Substrates DS5444-3.0 March 2002 KEY PARAMETERS VCES (typ) VCE(sat) * (max) IC (max) IC(PK) 1700V 2.7V 800A 1600A *(measured at the power busbars and not the auxiliary terminals) APPLICATIONS ■ Inverters ■ Motor Controllers ■ Traction Drives The Powerline range of modules includes half bridge, dual and single switch configurations covering voltages from 600V to 3300V and currents up to 2400A. The DIM800DCM17-A000 is a 1700V, n channel enhancement mode insulated gate bipolar transistor (IGBT) chopper module. The IGBT has a wide reverse bias safe operating area (RBSOA) plus full 10µs short circuit withstand. This module is optimised for traction drives and other applications requiring high thermal cycling capability. 5(E1) 1(E1) 2(C2) 3(C1) 4(E2) 6(G1) 7(C1) Fig. 1 Chopper circuit diagram The module incorporates an electrically isolated base plate and low inductance construction enabling circuit designers to optimise circuit layouts and utilise grounded heat sinks for safety. ORDERING INFORMATION Order As: DIM800DCM17-A000 Note: When ordering, please use the whole part number. Outline type code: D (See package details for further information) Fig. 2 Electrical connections - (not to scale) Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 1/10 DIM800DCM17-A000 ABSOLUTE MAXIMUM RATINGS - PER ARM Stresses above those listed under 'Absolute Maximum Ratings' may cause permanent damage to the device. In extreme conditions, as with all semiconductors, this may include potentially hazardous rupture of the package. Appropriate safety precautions should always be followed. Exposure to Absolute Maximum Ratings may affect device reliability. Tcase = 25˚C unless stated otherwise Symbol Test Conditions Parameter VCES Collector-emitter voltage VGES Gate-emitter voltage VGE = 0V - Max. Units 1700 V ±20 V Continuous collector current Tcase = 75˚C 800 A IC(PK) Peak collector current 1ms, Tcase = 105˚C 1600 A Pmax Max. transistor power dissipation Tcase = 25˚C, Tj = 150˚C 6940 W Diode I2t value (IGBT arm) VR = 0, tp = 10ms, Tvj = 125˚C 120 kA2s 270 kA2s 4000 V 10 PC IC I2t Diode I2t value (Diode arm) Visol Isolation voltage - per module Commoned terminals to base plate. AC RMS, 1 min, 50Hz QPD Partial discharge - per module IEC1287. V1 = 1500V, V2 = 1100V, 50Hz RMS 2/10 Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com DIM800DCM17-A000 THERMAL AND MECHANICAL RATINGS Internal insulation material: Baseplate material: Creepage distance: Clearance: CTI (Critical Tracking Index): Test Conditions Parameter Symbol Rth(j-c) AlN AlSiC 20mm 10mm 175 Thermal resistance - transistor (per arm) Continuous dissipation - Min. Typ. Max. Units - - 18 ˚C/kW junction to case Rth(j-c) Rth(c-h) Tj Tstg - Thermal resistance - diode (IGBT arm) Continuous dissipation - - - 40 ˚C/kW Thermal resistance - diode (Diode arm) junction to case - - 27 ˚C/kW Thermal resistance - case to heatsink Mounting torque 5Nm - - 8 ˚C/kW (per module) (with mounting grease) Junction temperature Transistor - - 150 ˚C Diode - - 125 ˚C –40 - 125 ˚C Mounting - M6 - - 5 Nm Electrical connections - M4 - - 2 Nm Electrical connections - M8 - - 10 Nm - Storage temperature range Screw torque Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 3/10 DIM800DCM17-A000 ELECTRICAL CHARACTERISTICS Tcase = 25˚C unless stated otherwise. Min. Typ. Max. Units VGE = 0V, VCE = VCES - - 1 mA VGE = 0V, VCE = VCES, Tcase = 125˚C - - 25 mA Gate leakage current VGE = ±20V, VCE = 0V - - 4 µA VGE(TH) Gate threshold voltage IC = 40mA, VGE = VCE 4.5 5.5 6.5 V VCE(sat)† Collector-emitter saturation voltage VGE = 15V, IC = 800A - 2.7 3.2 V VGE = 15V, IC = 800A, , Tcase = 125˚C - 3.4 4.0 V Symbol ICES IGES Parameter Collector cut-off current Test Conditions IF Diode forward current DC - - 800 A IFM Diode maximum forward current tp = 1ms - - 1600 A VF† Diode forward voltage (IGBT arm) IF = 800A - 2.2 2.5 V - 2.0 2.3 V - 2.3 2.6 V - 2.0 2.3 V - 60 - nF Diode forward voltage (Diode arm) Diode forward voltage (IGBT arm) IF = 800A, Tcase = 125˚C Diode forward voltage (Diode arm) VCE = 25V, VGE = 0V, f = 1MHz Cies Input capacitance LM Module inductance - per arm - - 20 - nH Internal transistor resistance - per arm - - 0.27 - mΩ RINT SCData Short circuit. ISC Tj = 125˚C, VCC = 1000V, I1 3700 - A tp ≤ 10µs, VCE(max) = VCES – L*. di/dt I2 3200 - A IEC 60747-9 Note: † Measured at the power busbars and not the auxiliary terminals) * L is the circuit inductance + LM 4/10 Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com DIM800DCM17-A000 ELECTRICAL CHARACTERISTICS Tcase = 25˚C unless stated otherwise Min. Typ. Max. Units IC = 800A - 1250 - ns Fall time VGE = ±15V - 170 - ns EOFF Turn-off energy loss VCE = 900V - 230 - mJ td(on) Turn-on delay time RG(ON) = RG(OFF) = 2.2Ω - 250 - ns L ~ 100nH - 250 - ns Parameter Symbol td(off) tf tr Turn-off delay time Rise time Test Conditions EON Turn-on energy loss - 275 - mJ Qg Gate charge - 9.0 - µC Qrr Diode reverse recovery charge IF = 800A, VR = 900V, - 250 - µC Irr Diode reverse current dIF/dt = 4000A/µs - 530 - A - 160 - mJ Min. Typ. Max. Units IC = 800A - 1500 - ns Fall time VGE = ±15V - 200 - ns EOFF Turn-off energy loss VCE = 900V - 360 - mJ td(on) Turn-on delay time RG(ON) = RG(OFF) = 2.2Ω - 400 - ns L ~ 100nH - 250 - ns - 425 - mJ IF = 800A, VR = 900V, - 425 - µC dIF/dt = 4000A/µs - 600 - A - 250 - mJ EREC Diode reverse recovery energy Tcase = 125˚C unless stated otherwise Parameter Symbol td(off) tf tr Turn-off delay time Rise time EON Turn-on energy loss Qrr Diode reverse recovery charge Irr Diode reverse current EREC Diode reverse recovery energy Test Conditions Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 5/10 DIM800DCM17-A000 TYPICAL CHARACTERISTICS 1800 1800 Common emitter Tcase = 25˚C 1600 1600 V is measured at power busbars ce and not the auxiliary terminals Collector current, Ic - (A) Collector current, Ic - (A) 1200 1200 1000 1000 800 600 800 600 400 400 VGE = 20V 15V 12V 10V 200 0 0.5 1 1.5 2 2.5 3 3.5 4 Collector-emitter voltage, Vce - (V) 4.5 0 0 5 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 Collector-emitter voltage, Vce - (V) Fig. 4 Typical output characteristics 450 800 Conditions: Vce = 900V 400 T = 125°C c Rg = 2.2Ω Conditions: Vce = 900V IC = 800A Tc = 125°C 350 600 Switching energy - (mJ) Switching energy - (mJ) VGE = 20V 15V 12V 10V 200 Fig. 3 Typical output characteristics 300 250 200 150 400 200 100 Eon Eoff Erec 50 0 0 200 400 600 Collector current, IC - (A) 800 1000 Fig. 5 Typical switching energy vs collector current 6/10 Vce is measured at power busbars and not the auxiliary terminals 1400 1400 0 Common emitter Tcase = 125˚C Eon Eoff Erec 0 0 2 4 6 8 Gate Resistance, Rg - (Ohms) 10 12 Fig. 6 Typical switching energy vs gate resistance Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com DIM800DCM17-A000 2000 1600 VF is measured at power busbars and not the auxiliary terminals 1800 1600 Collector current, IC - (A) 1200 Foward current, IF - (A) 1400 Arm 3-1: Tj = 25˚C Arm 3-1: Tj = 125˚C Arm 2-4: Tj = 25˚C Arm 2-4: Tj = 125˚C 1000 1400 Chip 1200 1000 800 600 Module 800 600 400 400 Tcase = 125˚C 200 Vge = ±15V Rg(min) = 2.2Ω 0 1200 0 400 800 1600 Collector-emitter voltage, Vce - (V) 200 0 0 2.0 1.0 1.5 2.5 Foward voltage, VF - (V) 0.5 3.0 3.5 Fig. 7 Diode typical forward characteristics 2000 Fig. 8 Reverse bias safe operating area 10000 1100 Tvj = 125˚C, Tc = 75˚C Freewheel Diode 1000 900 1000 700 Collector current, IC - (A) Reverse current, IR - (A) 800 Antiparallel Diode 600 500 400 300 100 IC(max) DC tp = 50µs tp = 100µs tp = 1 ms 10 200 100 Tj = 125˚C 0 0 400 1 1200 800 Reverse voltage, VR - (V) 1600 Fig. 9 Diode reverse bias safe operating area 2000 1 10 100 10000 Fig. 10 Forward bias safe operating area Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 1000 Collector-emitter voltage, Vce - (V) 7/10 DIM800DCM17-A000 1400 Antiparallel Diode 1200 Freewheel Diode DC collector current, IC - (A) Transient thermal impedance, Zth (j-c) - (°C/kW ) 100 1000 Transistor 10 800 600 400 200 1 0.001 0.01 0.1 Pulse width, tp - (s) 1 2 3 1 Ri (˚C/KW) 0.4391 3.1937 4.1465 τi (ms) 2.8869 21.7141 0.045 Antiparallel Diode Ri (˚C/KW) 1.5612 5.7426 6.999 τi (ms) 0.0063516 1.4746 13.9664 Freewheel Diode Ri (˚C/KW) 1.0725 3.8669 5.0773 τi (ms) 0.006892 1.5269 15.5035 IGBT Fig. 13 Transient thermal impedance 8/10 10 0 0 20 40 60 80 100 120 Case temperature, Tcase - (˚C) 140 160 4 10.2356 152.6381 25.6068 111.7517 16.9243 118.8266 Fig. 15 DC current rating vs case temperature Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com DIM800DCM17-A000 PACKAGE DETAILS For further package information, please visit our website or contact Customer Services. All dimensions in mm, unless stated otherwise. DO NOT SCALE. Nominal weight: 1050g Module outine type code: D Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 9/10 DIM800DCM17-A000 POWER ASSEMBLY CAPABILITY The Power Assembly group was set up to provide a support service for those customers requiring more than the basic semiconductor, and has developed a flexible range of heatsink and clamping systems in line with advances in device voltages and current capability of our semiconductors. We offer an extensive range of air and liquid cooled assemblies covering the full range of circuit designs in general use today. The Assembly group continues to offer high quality engineering support dedicated to designing new units to satisfy the growing needs of our customers. Using the latest CAD methods our team of design and applications engineers aim to provide the Power Assembly Complete Solution (PACs). HEATSINKS The Power Assembly group has its own proprietary range of extruded aluminium heatsinks. They have been designed to optimise the performance of Dynex semiconductors. Data with respect to air natural, forced air and liquid cooling (with flow rates) is available on request. For further information on device clamps, heatsinks and assemblies, please contact your nearest sales representative or customer service office. http://www.dynexsemi.com e-mail: [email protected] HEADQUARTERS OPERATIONS DYNEX SEMICONDUCTOR LTD Doddington Road, Lincoln. Lincolnshire. LN6 3LF. United Kingdom. Tel: 00-44-(0)1522-500500 Fax: 00-44-(0)1522-500550 CUSTOMER SERVICE Tel: +44 (0)1522 502753 / 502901. Fax: +44 (0)1522 500020 SALES OFFICES Benelux, Italy & Switzerland: Tel: +33 (0)1 64 66 42 17. Fax: +33 (0)1 64 66 42 19. France & Spain: Tel: +33 (0)2 47 55 75 52. Fax: +33 (0)2 47 55 75 59. Germany, Northern Europe & Rest Of World: Tel: +44 (0)1522 502753 / 502901. Fax: +44 (0)1522 500020 North America: Tel: (613) 723-7035. Fax: (613) 723-1518. Toll Free: 1.888.33.DYNEX (39639) / Tel: (949) 733-3005. Fax: (949) 733-2986. These offices are supported by Representatives and Distributors in many countries world-wide. © Dynex Semiconductor 2002 Publication No. DS5444-3 Issue No. 3.0 March 2002 TECHNICAL DOCUMENTATION – NOT FOR RESALE. PRODUCED IN UNITED KINGDOM Datasheet Annotations: Dynex Semiconductor annotate datasheets in the top right hard corner of the front page, to indicate product status. The annotations are as follows:Target Information: This is the most tentative form of information and represents a very preliminary specification. No actual design work on the product has been started. Preliminary Information: The product is in design and development. The datasheet represents the product as it is understood but details may change. Advance Information: The product design is complete and final characterisation for volume production is well in hand. No Annotation: The product parameters are fixed and the product is available to datasheet specification. This publication is issued to provide information only which (unless agreed by the Company in writing) may not be used, applied or reproduced for any purpose nor form part of any order or contract nor to be regarded as a representation relating to the products or services concerned. No warranty or guarantee express or implied is made regarding the capability, performance or suitability of any product or service. The Company reserves the right to alter without prior notice the specification, design or price of any product or service. Information concerning possible methods of use is provided as a guide only and does not constitute any guarantee that such methods of use will be satisfactory in a specific piece of equipment. It is the user's responsibility to fully determine the performance and suitability of any equipment using such information and to ensure that any publication or data used is up to date and has not been superseded. These products are not suitable for use in any medical products whose failure to perform may result in significant injury or death to the user. All products and materials are sold and services provided subject to the Company's conditions of sale, which are available on request. All brand names and product names used in this publication are trademarks, registered trademarks or trade names of their respective owners. 10/10 Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com