GP801DCS18 GP801DCS18 Chopper Switch Low VCE(SAT) IGBT Module DS5235-3.0 January 2001 FEATURES ■ Low VCE(SAT) ■ Non Punch Through Silicon ■ Isolated Copper Baseplate ■ Low Inductance Internal Construction ■ 800A Per Module KEY PARAMETERS VCES (typ) VCE(sat) (max) IC (max) IC(PK) 1800V 2.6V 800A 1600A APPLICATIONS ■ High Reliability Inverters ■ Motor Controllers ■ Traction Drives ■ Resonant Converters ■ Choppers The Powerline range of high power modules includes dual and single switch configurations covering voltages from 600V to 3300V and currents up to 4800A. 4(E2) 2(C2) 3(C1) 1(E1) 5(E1) 7(C1) 6(G1) Fig. 1 Dual switch circuit diagram The GP801DCS18 is an 1800V, n channel enhancement mode, insulated gate bipolar transistor (IGBT) chopper module. Designed with low VCE(SAT) to minimise conduction losses, the module is of particular relevance in low to medium frequency applications. The IGBT has a wide reverse bias safe operating area (RBSOA) ensuring reliability in demanding applications. The module incorporates an electrically isolated base plate and low inductance construction enabling circuit designers to optimise circuit layouts and utilise earthed heat sinks for safety. ORDERING INFORMATION Order As: GP801DCS18 Note: When ordering, please use the whole part number. GPxxxDCxxx-xxx Outline type code: D (See package details for further information) Fig. 2 Electrical connections - (not to scale) Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 1/10 GP801DCS18 ABSOLUTE MAXIMUM RATINGS - PER ARM Stresses above those listed under 'Absolute Maximum Ratings' may cause permanent damage to the device. In extreme conditions, as with all semiconductors, this may include potentially hazardous rupture of the package. Appropriate safety precautions should always be followed. Exposure to Absolute Maximum Ratings may affect device reliability. Tcase = 25˚C unless stated otherwise Symbol Test Conditions Parameter VCES Collector-emitter voltage VGES Gate-emitter voltage VGE = 0V - Max. Units 1800 V ±20 V Continuous collector current Tcase = 70˚C 800 A IC(PK) Peak collector current 1ms, Tcase = 105˚C 1600 A Pmax Max. transistor power dissipation Tcase = 25˚C, Tj = 150˚C 6000 W Visol Isolation voltage Commoned terminals to base plate. AC RMS, 1 min, 50Hz 4000 V Min. Max. Units - 21 ˚C/kW - 40 ˚C/kW - 8 ˚C/kW Transistor - 150 ˚C Diode - 125 ˚C –40 125 ˚C Mounting - M6 - 5 Nm Electrical connections - M4 - 2 Nm Electrical connections - M8 - 10 Nm IC THERMAL AND MECHANICAL RATINGS Rth(j-c) Test Conditions Parameter Symbol Thermal resistance - transistor (per arm) Continuous dissipation junction to case Rth(j-c) Thermal resistance - diode (per arm) Continuous dissipation junction to case Rth(c-h) Thermal resistance - case to heatsink (per module) Mounting torque 5Nm (with mounting grease) Tj Tstg - 2/10 Junction temperature Storage temperature range Screw torque - Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com GP801DCS18 ELECTRICAL CHARACTERISTICS Tcase = 25˚C unless stated otherwise. Min. Typ. Max. Units VGE = 0V, VCE = VCES - - 1 mA VGE = 0V, VCE = VCES, Tcase = 125˚C - - 25 mA Gate leakage current VGE = ±20V, VCE = 0V - - 4 µA VGE(TH) Gate threshold voltage IC = 40mA, VGE = VCE 4.5 5.5 6.5 V VCE(sat) Collector-emitter saturation voltage VGE = 15V, IC = 800A - 2.6 3.2 V VGE = 15V, IC = 800A, , Tcase = 125˚C - 3.3 4 V Symbol ICES IGES Test Conditions Parameter Collector cut-off current IF Diode forward current DC - - 800 A IFM Diode maximum forward current tp = 1ms - - 1600 A VF Diode forward voltage IF = 800A - 2.2 2.5 V IF = 800A, Tcase = 125˚C - 2.3 2.6 V VCE = 25V, VGE = 0V, f = 1MHz - 90 - nF - 20 - nH Cies Input capacitance LM Module inductance - Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 3/10 GP801DCS18 ELECTRICAL CHARACTERISTICS Tcase = 25˚C unless stated otherwise Min. Typ. Max. Units IC = 800A - 1000 1200 ns Fall time VGE = ±15V - 250 350 ns EOFF Turn-off energy loss VCE = 900V - 500 600 mJ td(on) Turn-on delay time RG(ON) = RG(OFF) = 2.2Ω - 300 400 ns L ~ 100nH - 200 300 ns - 300 400 mJ IF = 800A, VR = 50% VCES, - 180 240 µC dIF/dt = 3500A/µs - 450 - A - 120 - mJ Min. Typ. Max. Units IC = 800A - 1200 1400 ns Fall time VGE = ±15V - 300 400 ns EOFF Turn-off energy loss VCE = 900V - 600 700 mJ td(on) Turn-on delay time RG(ON) = RG(OFF) = 2.2Ω - 400 550 ns L ~ 100nH - 250 350 ns - 450 550 mJ IF = 800A, VR = 50% VCES, - 300 400 µC dIF/dt = 3000A/µs - 525 - A - 190 - mJ Symbol td(off) tf tr Parameter Turn-off delay time Rise time EON Turn-on energy loss Qrr Diode reverse recovery charge Irr Diode reverse current EREC Test Conditions Diode reverse recovery energy Tcase = 125˚C unless stated otherwise Parameter Symbol td(off) tf tr Turn-off delay time Rise time EON Turn-on energy loss Qrr Diode reverse recovery charge Irr Diode reverse current EREC 4/10 Diode reverse recovery energy Test Conditions Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com GP801DCS18 TYPICAL CHARACTERISTICS Vge = 20/15/12/10V Vge = 20/15/12/10V 1600 1600 Common emitter Tcase = 25˚C 1400 1400 1200 Collector current, Ic - (A) Collector current, Ic - (A) 1200 1000 800 600 1000 800 600 400 400 200 200 0 0 1.0 2.0 3.0 4.0 Collector-emitter voltage, Vce - (V) 0 0 5.0 Fig. 3 Typical output characteristics 2.0 3.0 4.0 5.0 Collector-emitter voltage, Vce - (V) 1200 Tcase = 125˚C VGE = ±15V VCE = 900V IC = 800A EOFF 1000 700 EON EOFF 600 500 EON 400 300 800 600 400 EREC 200 200 EREC 100 0 0 6.0 1400 Tcase = 125˚C VGE = ±15V VCE = 800V Rg = 2.2 OhmΩ Energy - (mJ) Turn-on energy, EON - (mJ) 800 1.0 Fig. 4 Typical output characteristics 1000 900 Common emitter Tcase = 125˚C 0 100 200 300 400 500 600 Collector current, IC - (A) 700 800 Fig. 5 Typical switching energy vs collector current 0 1 2 3 4 5 7 8 9 10 Gate resistance, RG - (Ohms) Fig. 6 Typical switching energy vs gate resistance Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 6 5/10 GP801DCS18 2000 1600 1800 1400 Tj = 25˚C 1600 Collector current, IC - (A) Foward current, IF - (A) 1200 1000 1400 1200 Tj = 125˚C 1000 800 600 800 600 400 400 200 200 Tcase = 125˚C Vge = ±15V Rg(min) = 2.2Ω Rg(min) : Minimum recommended value 0 0 0.5 2.0 1.0 1.5 2.5 Foward voltage, VF - (V) 3.0 0 0 3.5 1200 400 800 1600 Collector-emitter voltage, Vce - (V) 2000 RBSOA Fig. 7 Diode typical forward characteristics Fig. 8 Reverse bias safe operating area 10000 IC max. (single pulse) IC . ax m 100 50µs D C (c 100µs ) us uo tin on Collector current, IC - (A) 1000 10 tp = 1ms 1 Diode Transistor 10 1 0.1 1 10 100 1000 Collector-emitter voltage, Vce - (V) Fig. 9 Forward bias safe operating area 6/10 Transient thermal impedance, Zth (j-c) - (°C/kW ) 100 10000 1 10 100 Pulse width, tp - (ms) 1000 10000 Fig. 10 Transient thermal impedance Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com GP801DCS18 1400 DC collector current, IC - (A) 1200 1000 800 600 400 200 0 0 20 40 60 80 100 120 Case temperature, Tcase - (˚C) 140 160 Fig. 11 DC current rating vs case temperature Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 7/10 GP801DCS18 PACKAGE DETAILS For further package information, please visit our website or contact your nearest Customer Service Centre. All dimensions in mm, unless stated otherwise. DO NOT SCALE. Nominal weight: 1600g Module outline type code: D 8/10 Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com GP801DCS18 ASSOCIATED PUBLICATIONS Title Application Note Number Electrostatic handling precautions An introduction to IGBTs AN4502 AN4503 IGBT ratings and characteristics AN4504 Heatsink requirements for IGBT modules AN4505 Calculating the junction temperature of power semiconductors AN4506 Gate drive considerations to maximise IGBT efficiency AN4507 Parallel operation of IGBTs – punch through vs non-punch through characteristics AN4508 Guidance notes for formulating technical enquiries AN4869 Principle of rating parallel connected IGBT modules Short circuit withstand capability in IGBTs AN5000 AN5167 Driving Dynex Semincoductor IGBT modules with Concept gate drivers AN5384 POWER ASSEMBLY CAPABILITY The Power Assembly group was set up to provide a support service for those customers requiring more than the basic semiconductor, and has developed a flexible range of heatsink and clamping systems in line with advances in device voltages and current capability of our semiconductors. We offer an extensive range of air and liquid cooled assemblies covering the full range of circuit designs in general use today. The Assembly group continues to offer high quality engineering support dedicated to designing new units to satisfy the growing needs of our customers. Using the latest CAD methods our team of design and applications engineers aim to provide the Power Assembly Complete Solution (PACs). HEATSINKS The Power Assembly group has its own proprietary range of extruded aluminium heatsinks. They have been designed to optimise the performance of Dynex semiconductors. Data with respect to air natural, forced air and liquid cooling (with flow rates) is available on request. For further information on device clamps, heatsinks and assemblies, please contact your nearest sales representative or customer service office. Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com 9/10 GP801DCS18 http://www.dynexsemi.com e-mail: [email protected] HEADQUARTERS OPERATIONS DYNEX SEMICONDUCTOR LTD Doddington Road, Lincoln. Lincolnshire. LN6 3LF. United Kingdom. Tel: 00-44-(0)1522-500500 Fax: 00-44-(0)1522-500550 DYNEX POWER INC. 99 Bank Street, Suite 410, Ottawa, Ontarion, Canada, K1P 6B9 Tel: 613.723.7035 Fax: 613.723.1518 Toll Free: 1.888.33.DYNEX (39639) CUSTOMER SERVICE CENTRES Central Europe Tel: +33 (0)1 58 04 91 00. Fax: +33 (0)1 46 38 51 33 North America Tel: 011-800-5554-5554. Fax: 011-800-5444-5444 UK, Scandinavia & Rest Of World Tel: +44 (0)1522 500500. Fax: +44 (0)1522 500020 SALES OFFICES Central Europe Tel: +33 (0)1 58 04 91 00. Fax: +33 (0)1 46 38 51 33 North America Tel: (613) 723-7035. Fax: (613) 723-1518. Toll Free: 1.888.33.DYNEX (39639) / Tel: (949) 733-3005. Fax: (949) 733-2986. UK, Scandinavia & Rest Of World Tel: +44 (0)1522 500500. Fax: +44 (0)1522 500020 These offices are supported by Representatives and Distributors in many countries world-wide. © Dynex Semiconductor 2001 Publication No. DS5262-3 Issue No. 3.0 January 2001 TECHNICAL DOCUMENTATION – NOT FOR RESALE. PRINTED IN UNITED KINGDOM Datasheet Annotations: Dynex Semiconductor annotate datasheets in the top right hard corner of the front page, to indicate product status. The annotations are as follows:Target Information: This is the most tentative form of information and represents a very preliminary specification. No actual design work on the product has been started. Preliminary Information: The product is in design and development. The datasheet represents the product as it is understood but details may change. Advance Information: The product design is complete and final characterisation for volume production is well in hand. No Annotation: The product parameters are fixed and the product is available to datasheet specification. This publication is issued to provide information only which (unless agreed by the Company in writing) may not be used, applied or reproduced for any purpose nor form part of any order or contract nor to be regarded as a representation relating to the products or services concerned. No warranty or guarantee express or implied is made regarding the capability, performance or suitability of any product or service. The Company reserves the right to alter without prior notice the specification, design or price of any product or service. Information concerning possible methods of use is provided as a guide only and does not constitute any guarantee that such methods of use will be satisfactory in a specific piece of equipment. It is the user's responsibility to fully determine the performance and suitability of any equipment using such information and to ensure that any publication or data used is up to date and has not been superseded. These products are not suitable for use in any medical products whose failure to perform may result in significant injury or death to the user. All products and materials are sold and services provided subject to the Company's conditions of sale, which are available on request. All brand names and product names used in this publication are trademarks, registered trademarks or trade names of their respective owners. 10/10 Caution: This device is sensitive to electrostatic discharge. Users should follow ESD handling procedures. www.dynexsemi.com