PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 18-A, 12-V INPUT NON-ISOLATED WIDE-OUTPUT ADJUST POWER MODULE FEATURES • • • • • • • • • • • • • • • Up to 18 A Output Current 12-V Input Voltage Wide-Output Voltage Adjust (1.2 V to 5.5 V)/(0.8 V to 1.8 V) Efficiencies up to 95% 195 W/in3 Power Density On/Off Inhibit Output Voltage Sense Pre-Bias Startup Under-Voltage Lockout Auto-Track™ Sequencing Margin Up/Down Controls Output Over-Current Protection (Non-Latching, Auto-Reset) Over-Temperature Protection Operating Temperature: –40°C to 85°C Safety Agency Approvals: UL/cUL 60950, EN60950 VDE • Point-of-Load Alliance (POLA™) Compatible APPLICATIONS • Complex multi-voltage, multi-processor systems NOMINAL SIZE = 1.5 in x 0.87 in (38,1 mm x 22,1 mm) DESCRIPTION The PTH12020 series of non-isolated power modules offers OEM designers a combination of high performance, small footprint, and industry leading features. As part of a new class of power modules, these products provide designers with the flexibility to power the most complex multi-processor digital systems using off-the-shelf catalog parts. The series employs double-sided surface mount construction and provides highperformance step-down power conversion for up to 18 A of output current from a 12-V input bus voltage. The output voltage of the W-suffix parts can be set to any value over the range, 1.2 V to 5.5 V. The L-suffix parts have an adjustment range of 0.8 V to 1.8 V. The output voltage is set using a single resistor. This series includes Auto-Track™ sequencing. Auto-Track sequencing simplifies the task of supply voltage sequencing in a power system by enabling modules to track each other, or any external voltage, during power up and power down. Other operating features include an on/off inhibit, output voltage adjust (trim), margin up/down controls, and the ability to start up into an existing output voltage or prebias. For improved load regulation, an output voltage sense is provided. A non-latching over-current trip and overtemperature shutdown feature protects against load faults. Target applications include complex multivoltage, multiprocessor systems that incorporate the industry's high-speed DSPs, microprocessors and bus drivers. Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. POLA, TMS320 are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2003–2005, Texas Instruments Incorporated PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. STANDARD APPLICATION Track Margin Down Margin Up 10 9 8 1 2 VIN 7 PTH12020x (T o p V i ew) 3 4 5 VO Sense Inhibit + CIN 560 mF (Required) VOUT 6 RSET + C OUT 330 mF (Optional) GND L O A D GND ORDERING INFORMATION PTH12020 (Base Part Number) Output Voltage Range 1.2 V–5.5 V (Adjustable) 0.8 V–1.8 V (Adjustable) (1) (2) (3) (4) 2 Part Number (1) DESCRIPTION Pb – Free and RoHS Mechanical Package (2) PTH12020WAH Horizontal T/H Yes (3) PTH12020WAS Standard SMD No (4) EUL PTH12020WAZ Optional SMD Yes (3) EUL EUK EUK PTH12020LAH Horizontal T/H Yes (3) PTH12020LAS Standard SMD No (4) EUL PTH12020LAZ Optional SMD Yes (3) EUL Add T to end of part number for tape and reel on SMD packages only. Reference the applicable package reference drawing for the dimensions and PC board layout. Lead (Pb) – free option specifies Sn/Ag pin solder material. Standard option specifies 63/37, Sn/Pb pin solder material. PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range unless otherwise noted (1) UNIT Vtrack Track input –0.3V to VI +0.3 V Vinh Inhibit control input TA Operating temperature range Over VI Range Twave Wave solder temperature Surface temperature of module body or pins (5 seconds) Treflow Solder reflow temperature Surface temperature of module body or pins Tso Storage temperature –0.3 V to 7 V –40°C to 85°C PTH12020WAH 260°C (2) PTH12020WAS 235°C (2) PTH12020WAZ 260°C (2) –40°C to 125°C Mechanical shock Per Mil-STD-883D, Method 2002.3 1 msec, 1/2 Sine, mounted Mechanical vibration Mil-STD-883D, Method 2007.2 20-2000 Hz 500 G 20 G Weight 7 grams Flammability (1) (2) Meets UL 94V-O Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. During soldering of package version, do not elevate peak temperature of the module, pins or internal components above the stated maximum. ELECTRICAL CHARACTERISTICS TA = 25°C, VI =12 V, VO = 3.3 V, CI = 560 µF, CO = 0 µF, and Io = Iomax) (unless otherwise noted) PARAMETER IO Output current PTH12020W TEST CONDITIONS MIN TYP MAX 60°C, 200 LFM airflow 0 18 (1) 25°C, natural convection 0 18 (1) Input voltage range Votol Set-point voltage tolerance ∆Regtemp Temperature variation –40°C <TA < 85°C ∆Regline Line regulation Over Vin range ±5 mV ∆Regload Load regulation Over Io range ±5 mV ∆Regtot Total output variation Includes set-point, line, load, –40°C ≤ TA≤ 85°C ∆Vadj Output voltage adjust range Over Vin range Efficiency IO = 12 A Vr Transient response 20 MHz bandwidth Io trip Over-current threshold Reset, followed by auto-recovery Transient response 1 A/µs load step, 50 to 100% Iomax,Cout =330 µF ttr ∆Vtr ∆Vomargin Margin up/down adjust IIL margin Margin input current (pins 9 /10) Pin to GND IIL track Track input current (pin 8) Pin to GND dVtrack/dt Track slew rate capability Cout≤ Cout(max) (1) (2) (3) 10.8 A Vin η Over Io range UNIT 13.2 V ±2 (2) %Vo %Vo ±0.5 ±3 (2) 1.2 5.5 RSET = 280 Ω, Vo = 5.0 V 95% RSET = 2.0 kΩ, Vo = 3.3 V 93% RSET = 4.32 kΩ, Vo = 2.5 V 92% RSET = 11.5 kΩ, Vo = 1.8 V 90% %Vo V RSET = 24.3 kΩ, Vo = 1.5 V 88% RSET = open ckt., Vo = 1.2 V 86% Vo ≤ 2.5 V 32 mVpp Vo > 2.5 V 1 %Vo 30 A Recovery time 70 µSec Vo over/undershoot 70 mV ±5% –8 (3) µA –0.13 (3) mA 1 V/ms See SOA curves or consult factory for appropriate derating. The set-point voltage tolerance is affected by the tolerance and stability of RSET. The stated limit is unconditionally met if RSET has a tolerance of 1%, with 100 ppm/°C or better temperature stability. A small low-leakage (<100 nA) MOSFET is recommended to control this pin. The open-circuit voltage is less than 1 Vdc. 3 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 ELECTRICAL CHARACTERISTICS (continued) TA = 25°C, VI =12 V, VO = 3.3 V, CI = 560 µF, CO = 0 µF, and Io = Iomax) (unless otherwise noted) PARAMETER UVLO Undervoltage lockout VIH Inhibit control (pin 3) Input high voltage VIL Input low voltage Pin to GND Input standby current Inhibit (pin 3) to GND, Track (pin 8) open ƒs Switching frequency Over Vin and Io ranges CI External input capacitance Reliability (5) (6) (7) (8) 9.7 10.4 8.8 9.2 2 Open (4) –0.2 0.5 260 560 Capacitance value 0 Ceramic 0 4 Per Bellcore TR-332, 50% stress, TA = 40°C, ground benign UNIT V V 0.24 mA 5 mA 320 380 (5) Non-ceramic Equivalent series resistance (non-ceramic) (4) MAX Referenced to GND Input low current MTBF TYP Vin decreasing IIL inhibit External output capacitance MIN Vin increasing Iin inh CO PTH12020W TEST CONDITIONS kHz µF 330 (6) 9900 (7) 300 µF mΩ (8) 5.3 106 Hrs This control pin is pulled up to an internal supply voltage. To avoid risk of damage to the module, do not apply an external voltage greater than 7 V. If this input is left open-circuit the module will operate when input power is applied. A small low-leakage (<100 nA) MOSFET or open-drain/collector voltage supervisor IC is recommended for control. For further information, consult the related application note. A 560 µF electrolytic input capacitor is required for proper operation. The capitor must be rated for a minimum of 800 mA rms of ripple current. An external output capacitor is not required for basic operation. Adding 330 µF of distributed capacitance at the load will improve the transient response. This is the calculated maximum. The minimum ESR limitation will often result in a lower value. When controlling the Track pin using a voltage supervisor, the maximum output capacitance is reduced to 6600 µF. Consult the application notes for further guidance. This is the typical ESR for all the electrolytic (non-ceramic) output capacitance. Use 7 mΩ as the minimum when using max-ESR values to calculate. ELECTRICAL CHARACTERISTICS TA = 25°C, VI =12 V, VO = 3.3 V, CI = 560 µF, CO = 0 µF, and Io = Iomax) (unless otherwise noted) PARAMETER IO Output current PTH12020L TEST CONDITIONS MIN TYP MAX 60°C, 200 LFM airflow 0 18 (1) 25°C, natural convection 0 18 (1) Input voltage range Votol Set-point voltage tolerance ∆Regtemp Temperature variation –40°C <TA < 85°C ±0.5 %Vo ∆Regline Line regulation Over Vin range ±5 mV ∆Regload Load regulation Over Io range ±5 ∆Regtot Total output variation Includes set-point, line, load, –40°C ≤ TA≤ 85°C ∆Vadj Output voltage adjust range Over Vin range Efficiency IO = 12 A Vo ripple (pk-pk) 20 MHz bandwidth Io trip Over-current threshold Reset, followed by auto-recovery Transient response 1 A/µs load step, 50 to 100% Iomax,Cout = 330 µF ∆Vtr ∆Vomargin (1) (2) 4 Margin up/down adjust 13.2 ±2 Vr ttr 10.8 A Vin η Over Io range UNIT 89% RSET = 3.57 kΩ, Vo = 1.5 V 87% RSET = 12.1 kΩ, Vo = 1.2 V 85% RSET = 32.4 kΩ, Vo = 1.0 V 83% RSET = open cct., Vo = 0.8 V 80% Vo > 2.5 V Recovery time Vo over/undershoot (2) 1.8 RSET = 130 Ω, Vo = 1.8 V 1 V %Vo mV ±3 0.8 (2) %Vo V %Vo 30 A 70 µSec 70 mV ±5% See SOA curves or consult factory for appropriate derating. The set-point voltage tolerance is affected by the tolerance and stability of RSET. The stated limit is unconditionally met if RSET has a tolerance of 1%, with 100 ppm/°C or better temperature stability. PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 ELECTRICAL CHARACTERISTICS (continued) TA = 25°C, VI =12 V, VO = 3.3 V, CI = 560 µF, CO = 0 µF, and Io = Iomax) (unless otherwise noted) PARAMETER IIL margin Margin input current (pins 9 /10) Pin to GND IIL track Track input current (pin 8) Pin to GND dVtrack/dt Track slew rate capability Cout≤ Cout(max) Undervoltage lockout VIH Inhibit control (pin 3) Input high voltage VIL Input low voltage IIL inhibit Input low current Pin to GND Iin inh Input standby current Inhibit (pin 3) to GND, Track (pin 8) open ƒs Switching frequency Over Vin and Io ranges CI External input capacitance External output capacitance MTBF Reliability (3) (4) (5) (6) (7) (8) MIN TYP MAX –8 (3) 1 9.7 Vin decreasing 8.8 Referenced to GND 10.4 9.2 2 Open (4) –0.2 0.5 200 Capacitance value 0 Ceramic 0 mA V/ms V V 0.24 mA 5 mA 250 300 560 (5) Non-ceramic UNIT µA –0.13 (3) Vin increasing UVLO CO PTH12020L TEST CONDITIONS kHz µF 330 (6) 9900 (7) 300 µF Equivalent series resistance (non-ceramic) 4 (8) mΩ Per Bellcore TR-332, 50% stress, TA = 40°C, ground benign 5.3 106 Hrs A small low-leakage (<100 nA) MOSFET is recommended to control this pin. The open-circuit voltage is less than 1 Vdc. This control pin is pulled up to an internal supply voltage. To avoid risk of damage to the module, do not apply an external voltage greater than 7 V. If this input is left open-circuit the module will operate when input power is applied. A small low-leakage (<100 nA) MOSFET or open-drain/collector voltage supervisor IC is recommended for control. For further information, consult the related application note. A 560 µF electrolytic input capacitor is required for proper operation. The capitor must be rated for a minimum of 800 mA rms of ripple current. An external output capacitor is not required for basic operation. Adding 330 µF of distributed capacitance at the load will improve the transient response. This is the calculated maximum. The minimum ESR limitation will often result in a lower value. When controlling the Track pin using a voltage supervisor, the maximum output capacitance is reduced to 6600 µF. Consult the application notes for further guidance. This is the typical ESR for all the electrolytic (non-ceramic) output capacitance. Use 7 mΩ as the minimum when using max-ESR values to calculate. 5 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 PTH12020W TYPICAL CHARACTERISTICS (VIN = 12 V) (1) (2) EFFICIENCY vs LOAD CURRENT OUTPUT RIPPLE vs LOAD CURRENT 100 100 6 VO = 1.2 V VO = 1.5 V VO = 1.8 V VO = 2 V VO = 2.5 V VO = 3.3 V VO = 5 V (See Note A) Output Ripple − mV VO = 5 V VO = 3.3 V VO = 2.5 V VO = 2 V VO = 1.8 V VO = 1.5 V VO = 1.2 V 80 70 60 80 (See Note A) PD− Power Dissipation − W 90 90 Efficiency − % POWER DISSIPATION vs LOAD CURRENT 70 60 VO = 5 V VO = 3.3 V 5 VO = 2.5 V VO = 2 V 4 3 VO = 1.8 V 2 VO = 1.5 V VO = 1.2 V 1 (See Note A) 0 3 6 9 12 15 50 18 0 3 0 18 0 10 15 TEMPERATURE DERATING vs OUTPUT CURRENT TEMPERATURE DERATING vs OUTPUT CURRENT TEMPERATURE DERATING vs OUTPUT CURRENT 400 LFM 70 200 LFM 100 LFM 60 Nat Conv 50 40 VO = 5 V (See Note B) 30 20 3 6 9 12 IO − Load Current − A Figure 4. 15 18 80 80 400 LFM 70 200 LFM 100 LFM 60 Nat Conv 50 40 30 20 0 15 90 90 0 5 IO − Load Current − A Figure 3. TA− Ambient Temperature − 5 C TA− Ambient Temperature 5−C 15 Figure 2. 80 6 12 Figure 1. 90 (2) 9 IO − Load Current − A IO − Load Current − A (1) 6 TA− Ambient Temperature − 5 C 50 VO = 2.5 V (See Note B) 3 6 9 12 IO − Load Current − A Figure 5. 15 18 400 LFM 70 200 LFM 100 LFM 60 Nat Conv 50 40 30 20 VO = 1.8 V (See Note B) 0 3 6 9 12 15 18 IO − Load Current − A Figure 6. The electrical characteristic data has been developed from actual products tested at 25°C. This data is considered typical for the converter. Applies to Figure 1, Figure 2, and Figure 3. The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 4 inch × 4 inch double-sided PCB with 1oz. copper. For surface mount products (AS and AZ suffix), multiple vias (plated through holes) are required to add thermal paths around the power pins. Please refer to the mechanical specification for more information. Applies to Figure 4, Figure 5 and Figure 6. PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 PTH12020L TYPICAL CHARACTERISTICS (VIN = 12 V) (3) (4) EFFICIENCY vs LOAD CURRENT OUTPUT RIPPLE vs LOAD CURRENT 70 Output Ripple − mV Output Ripple − mV VO = 1 V VO = 1.2 V VO = 1.5 V VO = 1.8 V 30 VO = 1V 20 VO = 0.8 V (See Note A) 0 0 3 6 9 12 15 18 VO = 1.5 V 3 2 VO = 0.8 V 1 10 60 VO = 1.8 V 4 40 80 VO = 0.8 V (See Note A) (See Note A) VO = 1.5 V VO = 1.2 V VO = 1.8 V 90 Efficiency − % 5 50 100 50 POWER DISSIPATION vs LOAD CURRENT 0 3 6 0 9 12 15 18 IO − Load Current − A Figure 7. 0 3 6 9 12 15 18 IO − Load Current − A IO − Load Current − A Figure 8. Figure 9. TEMPERATURE DERATING vs OUTPUT CURRENT TA− Ambient Temperature − 5 C 90 80 400 LFM 70 200 LFM 100 LFM 60 Nat Conv 50 40 30 20 VO = ≤1.8 V (See Note B) 0 3 6 9 12 15 18 IO − Load Current − A Figure 10. (3) (4) The electrical characteristic data has been developed from actual products tested at 25°C. This data is considered typical for the converter. Applies to Figure 7, Figure 8, and Figure 9. The temperature derating curves represent the conditions at which internal components are at or below the manufacturer's maximum operating temperatures. Derating limits apply to modules soldered directly to a 4 inch × 4 inch double-sided PCB with 1oz. copper. For surface mount products (AS and AZ suffix), multiple vias (plated through holes) are required to add thermal paths around the power pins. Please refer to the mechanical specification for more information. Applies to Figure 10. 7 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 DEVICE INFORMATION TERMINAL FUNCTIONS TERMINAL NAME DESCRIPTION NO. VI 2 The positive input voltage power node to the module, which is referenced to common GND. VO 6 The regulated positive power output with respect to the GND node. GND 1, 7 This is the common ground connection for the Vin and Vout power connections. It is also the 0 VDC reference for the control inputs. Inhibit 3 The Inhibit pin is an open-collector/drain negative logic input that is referenced to GND. Applying a lowlevel ground signal to this input disables the module’s output and turns off the output voltage. When the Inhibit control is active, the input current drawn by the regulator is significantly reduced. If the inhibit feature is not used, the control pin should be left open-circuit. The module will then produce an output whenever a valid input source is applied. VO Adjust 4 A 1% resistor must be connected directly between this pin and GND (pin 7) to set the output voltage of the module higher than its lowest value. The temperature stability of the resistor should be 100 ppm/°C (or better). The set point range is 1.2 V to 5.5 V for W-suffix devices, and 0.8 V to 1.8 V for L-suffix devices. The resistor value required for a given output voltage may be calculated using a formula. If left open circuit, the module output voltage will default to its lowest value. For further information on output voltage adjustment consult the related application note. The specification table gives the preferred resistor values for a number of standard output voltages. VO Sense Track 5 8 The sense input allows the regulation circuit to compensate for voltage drop between the module and the load. For optimal voltage accuracy Vo Sense should be connected to Vout. It can also be left disconnected. This is an analog control input that enables the output voltage to follow an external voltage. This pin becomes active typically 20 ms after the input voltage has been applied, and allows direct control of the output voltage from 0 V up to the nominal set-point voltage. Within this range the output will follow the voltage at the Track pin on a volt-for-volt basis. When the control voltage is raised above this range, the module regulates at its set-point voltage. The feature allows the output voltage to rise simultaneously with other modules powered from the same input bus. If unused this input should be connected to Vin. NOTE: Due to the under-voltage lockout feature, the output of the module cannot follow its own input voltage during power up. For more information, consult the related application note. Margin Down 9 When this input is asserted to GND, the output voltage is decreased by 5% from the nominal. The input requires an open-collector (open-drain) interface. It is not TTL compatible. A lower percent change can be accomodated with a series resistor. For further information, consult the related application note. Margin Up 10 When this input is asserted to GND, the output voltage is increased by 5%. The input requires an open-collector (open-drain) interface. It is not TTL compatible. The percent change can be reduced with a series resistor. For further information, consult the related application note. 10 9 8 1 7 PTHXX020 (Top View) 2 6 3 8 4 5 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 APPLICATION INFORMATION Capacitor Recommendations for the PTH12020 Series of Power Modules Input Capacitor The recommended input capacitance is determined by the 560 µF minimum capacitance and 800 mArms minimum ripple current rating. Ripple current, less than 100 mΩ equivalent series resistance (ESR), and temperature are major considerations when selecting input capacitors. Unlike polymer-tantalum capacitors, regular tantalum capacitors are not recommended for the input bus. These capacitors require a recommended minimum voltage rating of 2 × ~ (maximum DC voltage + AC ripple). This is standard practice to ensure reliability. There were no tantalum capacitors, with sufficient voltage rating, found to meet this requirement. When the operating temperature is below 0°C, the ESR of aluminum electrolytic capacitors increases. For these applications Os-Con, polymer-tantalum, and polymer-aluminum types should be considered. Adding a 10-µF ceramic capacitor to the input will reduce the ripple current reflected into the input source. Output Capacitors (Optional) For applications with load transients, the regulator response will benefit from external output capacitance. The recommended output capacitance of 330 µF will allow the module to meet its transient response specification (see product data sheet). For most applications, a high quality computer-grade aluminum electrolytic capacitor is adequate. These capacitors provide decoupling over the frequency range, 2 kHz to 150 kHz, and are suitable when ambient temperatures are above 0°C. For operation below 0°C, tantalum, ceramic, or Os-Con type capacitors are recommended. When using one or more non-ceramic capacitors, the calculated equivalent ESR should be no lower than 4 mΩ (7 mΩ using the manufacturer's maximum ESR for a single capacitor). A list of preferred low-ESR type capacitors are identified in Table 1. Ceramic Capacitor Above 150 kHz the performance of aluminum electrolytic capacitors is less effective. Multilayer ceramic capacitors have very low ESR and a resonant frequency higher than the bandwidth of the regulator. They can be used to reduce the reflected ripple current at the input as well as improve the transient response of the output. When used on the output their combined ESR is not critical as long as the total value of ceramic capacitance does not exceed 300 µF. Also, to prevent the formation of local resonances, do not place more than five identical ceramic capacitors in parallel with values of 10 µF or greater. Tantalum Capacitors Tantalum type capacitors can only be used on the output bus, and are recommended for applications where the ambient operating temperature can be less than 0°C. The AVX TPS, Sprague 593D/594/595 and Kemet T495/T510 capacitor series are suggested over many other tantalum types due to their higher rated surge, power dissipation, and ripple current capability. As a caution many general purpose tantalum capacitors have considerably higher ESR, reduced power dissipation and lower ripple current capability. These capacitors are also less reliable as they have reduced power dissipation and surge current ratings. Tantalum capacitors that have no stated ESR or surge current rating are not recommended for power applications. When specifying Os-con and polymer tantalum capacitors for the output, the minimum ESR limit will be encountered well before the maximum capacitance value is reached. Capacitor Table Table 1 identifies the characteristics of capacitors from a number of vendors with acceptable ESR and ripple current (rms) ratings. The recommended number of capacitors required at both the input and output buses is identified for each capacitor type. This is not an extensive capacitor list. Capacitors from other vendors are available with comparable specifications. Those listed are for guidance. The RMS ripple current rating and ESR (at 100 kHz) are critical parameters necessary to insure both optimum regulator performance and long capacitor life. 9 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 APPLICATION INFORMATION (continued) Table 1. Input/Output Capacitors (1) Capacitor Characteristics CapacitorVendor, Type/Series (Style) Quantity Max Ripple Current at 85°C (Irms) Physical Size (mm) Input Bus Optional Output Bus Vendor Part Number Working Voltage Value (µF) Max ESR at 100 kHz Panasonic, Aluminum 25 V 330 0.090 Ω 775 mA 10×12.5 2 1 FC (Radial) 25 V 560 0.065 Ω 1205 mA 12.5×15 1 1 EEUFC1E561S FK (SMD) 25 V 1,000 0.060 Ω 1100 mA 12.5×13.5 1 1 EEVFK1E102Q FK (SMD) 35 V 680 0.060 Ω 1100 mA 12.5×13.5 1 1 EEVFK1V681Q LXZ, Aluminum (Radial) 16 330 0.090 Ω 760 mA 10×12.5 2 1 LXZ25VB331M10X12LL LXZ, Aluminum (Radial) 25 680 0.068 Ω 1050 mA 10×16 1 1 LXZ16VB681M10X16LL PS, Poly-Aluminum (Radial) 16 330 0.014 Ω 5060 mA 10×12.5 2 ≤2 16PS330MJ12 PXA, Poly-Aluminum (SMD) 16 330 0.014 Ω 5050 mA 10×12.2 2 ≤2 PXA16VC331MJ12TP Nichicon, Aluminum (PM) 25 V 560 0.060 Ω 1060 mA 12.5×15 1 1 UPM1E561MHH6 HD (Radial) 16 V 680 0.038 Ω 1430 mA 10×16 1 1 UHD1C681MHR PM (Radial) 35 V 560 0.048 Ω 1360 mA 16×15 1 1 UPM1V561MHH6 6.3 V 180 0.005 Ω 4000 mA 7.3×4.3×4.2 N/R (2) ≤1 EEFSE0J181R (Vo≤5.1V) EEUFC1E331 United Chemi-Con Panasonic, Poly-Aluminum S/SE (SMD) Samyo TP, Psocap 10 V 330 0.025 Ω 3000 mA 7.3L×5.7W N/R (2) ≤4 10TPE330M SEQP, Os-Con 16 V 330 0.018 Ω >3500 mA 10×10.5 2 (3) ≤3 16SP270M SVP, Os-Con (SMD) 16 V 330 0.016 Ω 4700 mA 11×12 2 ≤3 16SVP330M AVX, Tantalum, Series III 10 V 470 0.045 Ω >1723 mA N/R (2) ≤5 TPSE477M010R0045 (Vo≤5.1V) TPS (SMD) 10 V 330 0.045 Ω >1723 mA N/R (2) ≤5 TPSE337M010R0045 (Vo≤5.1V) 7.3L×5.7W×4.1H Kemet (SMD) N/R (2) ≤5 T520X337M010AS N/R (2) ≤1 T530X337M010ASE010 N/R (2) ≤1 T530X477M006ASE010(Vo≤5.1V) 7.2L×6W×4.1H N/R (2) ≤5 595D477X0010R2T(Vo≤5.1V) 9740 mA 16×25 2 ≤2 94SA108X0016HBP 0.017Ω 4580 mA 10 × 12,7 2 ≤2 94SVP337X0016F12 10 0.002 Ω — 1210 case 1 (4) ≤5 C1210C106M4PAC 6.3 V 47 0.002 Ω 3225 mm N/R (2) ≤5 C1210C476K9PAC 6.3 V 100 0.002 Ω 1210 case N/R (2) ≤3 GRM32ER60J107M 16 V 47 3225 mm 1 (4) ≤5 GRM32ER61C476K 16 V 22 1 (4) ≤5 GRM32ER61C226K 16 V 10 1 (4) ≤5 GRM32DR61C106K 6.3 V 100 1210 case N/R (2) ≤3 C3225X5R0J107MT 6.3 V 47 3225 mm N/R (2) ≤5 C3225X5R0J476MT 16 V 22 1 (4) ≤5 C3225X5R1C226MT 16 V 10 1 (4) ≤5 C3225X5R1C106MT T520, Poly-Tant 10 V 330 0.040 Ω 1800 mA T530, Poly-Tant/Organic 10 V 330 0.010 Ω >3800 mA 6.3 V 470 0.010 Ω 4200 mA 595D, Tantalum (SMD) 10 V 470 0.100 Ω 1440 mA 94SA, Os-con (Radial) 16 V 1,000 0.015 Ω 94SVP 16V 330 Kemet, Ceramic X5R (SMD) 16 V 43W ×7.3L ×4.0H Vishay-Sprague Murata, Ceramic X5R (SMD) TDK, Ceramic X5R (SMD) (1) (2) (3) (4) 10 0.002 Ω — — Capacitor Supplier Verification 1.Please verify availability of capacitors identified in this table. Capacitor suppliers may recommend alternative part numbers because of limited availability or obsolete products. In some instances, the capacitor product life cycle may be in decline and have short-term consideration for obsolescence. RoHS, Lead-free and Material Details 2.Please consult capacitor suppliers regarding material composition, RoHS status, lead-free status, and manufacturing process requirements. Component designators or part number deviations can occur when material composition or soldering requirements are updated. N/R – Not recommended. The voltage rating does not meet the minimum operating limits. Total capacitance of 540 µF is acceptable based on the combined ripple current rating. Ceramic capacitors may be used to complement electrolytic types at the input to further reduce high-frequency ripple current. PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 Designing for Very Fast Load Transients The transient response of the DC/DC converter has been characterized using a load transient with a di/dt of 1 A/µs. The typical voltage deviation for this load transient is given in the data sheet specification table using the optional value of output capacitance. As the di/dt of a transient is increased, the response of a converter's regulation circuit ultimately depends on its output capacitor decoupling network. This is an inherent limitation with any DC/DC converter once the speed of the transient exceeds its bandwidth capability. If the target application specifies a higher di/dt or lower voltage deviation, the requirement can only be met with additional output capacitor decoupling. In these cases special attention must be paid to the type, value and ESR of the capacitors selected. If the transient performance requirements exceed that specified in the data sheet, or the total amount of load capacitance is above 3000 µF, the selection of output capacitors becomes more important. Adjusting the Output Voltage of the PTH12020x Series of Wide-Output Adjust Power Modules The VoAdjust control (pin 4) sets the output voltage of the PTH12020 product. The adjustment range is from 1.2 V to 5.5 V for the W-suffix modules, and 0.8 V to 1.8 V for L-suffix modules. The adjustment method requires the addition of a single external resistor, Rset, that must be connected directly between the VoAdjust and GND pins 1. Table 2 gives the preferred value of the external resistor for a number of standard voltages, along with the actual output voltage that this resistance value provides. Figure 11 shows the placement of the required resistor. Table 2. Preferred Values of Rset for Standard Output Voltages PTH12020W Vout (Req'd) Rset PTH12020L Vout (Actual) Rset Vout (Actual) 5V 280 Ω 5.009 V N/A N/A 3.3 V 2.0 kΩ 3.294 V N/A N/A 2.5 V 4.32 kΩ 2.503 V N/A N/A 2V 8.06 kΩ 2.010 V N/A N/A 1.8 V 11.5 kΩ 1.801 V 130 Ω 1.800 V 1.5 V 24.3 kΩ 1.506 V 3.57 kΩ 1.499 V 1.2 V Open 1.200 V 12.1 kΩ 1.201 V 1.1 V N/A N/A 18.7 kΩ 1.101 V 1.0 V N/A N/A 32.4 kΩ 0.999 V 0.9 V N/A N/A 71.5 kΩ 0.901 V 0.8 V N/A N/A Open 0.800 V For other output voltages the value of the required resistor can either be calculated, or simply selected from the range of values given in Table 4. The equation below may be used for calculating the adjust resistor value. Select the appropriate value for the parameters, Rs and Vmin, from Table 3. 0.8 V R set + 10 kW * R s kW V out * V min (1) Table 3. Adjust Formula Parameters Pt. No. PTH12020W PTH12020L Vmin 1.2 V 0.8 V Vmax 5.5 V 1.8 V Rs 1.82 kΩ 7.87 kΩ 11 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 VO Sense 10 9 8 5 VO Sense VOUT PTH12020x VOUT VO Adj GND 7 RSET, 1% COUT 330 mF + GN D 14 6 GND (1) A 0.05-W rated resistor may be used. The tolerance should be 1%, with temperature stability of 100 ppm/°C (or better). Place the resistor as close to the regulator as possible. Connect the resistor directly between pins 4 and 7 using dedicated PCB traces. (2) Never connect capacitors from VoAdjust to either GND or Vout. Any capacitance added to the VoAdjust pin will affect the stability of the regulator. Figure 11. Vo Adjust Resistor Placement Table 4. Output Voltage Set-Point Resistor Values PTH12020W 12 PTH12020L VOUT RSET VOUT RSET VOUT RSET 1.200 Open 2.70 3.51 kΩ 0.800 Open 1.225 318.0 kΩ 2.75 3.34 kΩ 0.825 312.0 kΩ 1.250 158.0 kΩ 2.80 3.18 kΩ 0.850 152.0 kΩ 1.275 105.0 kΩ 2.85 3.03 kΩ 0.875 98.8 kΩ 1.300 78.2 kΩ 2.90 2.89 kΩ 0.900 72.1 kΩ 1.325 67.2 kΩ 2.95 2.75 kΩ 0.925 56.1 kΩ 1.350 51.5 kΩ 3.00 2.62 kΩ 0.950 45.5 kΩ 1.375 43.9 kΩ 3.05 2.50 kΩ 0.975 37.8 kΩ 1.400 38.2 kΩ 3.10 2.39 kΩ 1.000 32.1 kΩ 1.425 33.7 kΩ 3.15 2.28 kΩ 1.025 27.7 kΩ 1.450 30.2 kΩ 3.20 2.18 kΩ 1.050 24.1 kΩ 1.475 27.3 kΩ 3.25 2.08 kΩ 1.075 21.2 kΩ 1.50 24.8 kΩ 3.30 1.99 kΩ 1.100 18.8 kΩ 1.55 21.0 kΩ 3.35 1.90 kΩ 1.125 16.7 kΩ 1.60 18.2 kΩ 3.40 1.82 kΩ 1.150 15.0 kΩ 1.65 16.0 kΩ 3.50 1.66 kΩ 1.175 13.5 kΩ 1.70 14.2 kΩ 3.60 1.51 kΩ 1.200 12.1 kΩ 1.75 12.7 kΩ 3.70 1.38 kΩ 1.225 11.0 kΩ 1.80 11.5 kΩ 3.80 1.26 kΩ 1.250 9.91 kΩ 1.85 10.5 kΩ 3.90 1.14 kΩ 1.275 8.97 kΩ 1.90 9.61 kΩ 4.00 1.04 kΩ 1.300 8.13 kΩ 1.95 8.85 kΩ 4.10 939 Ω 1.325 7.37 kΩ 2.00 8.18 kΩ 4.20 847 Ω 1.350 6.68 kΩ 2.05 7.59 kΩ 4.30 761 Ω 1.375 6.04 kΩ 2.10 7.07 kΩ 4.40 680 Ω 1.400 5.46 kΩ PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 Table 4. Output Voltage Set-Point Resistor Values (continued) PTH12020W PTH12020L VOUT RSET VOUT RSET VOUT RSET 2.15 6.60 kΩ 4.50 604 Ω 1.425 4.93 kΩ 2.20 6.18 kΩ 4.60 533 Ω 1.450 4.44 kΩ 2.25 5.80 kΩ 4.70 466 Ω 1.475 3.98 kΩ 2.30 5.45 kΩ 4.80 402 Ω 1.50 3.56 kΩ 2.35 5.14 kΩ 4.90 342 Ω 1.55 2.8 kΩ 2.40 4.85 kΩ 5.00 285 Ω 1.60 2.13 kΩ 2.45 4.58 kΩ 5.10 231 Ω 1.65 1.54 kΩ 2.50 4.33 kΩ 5.20 180 Ω 1.70 1.02 kΩ 2.55 4.11 kΩ 5.30 131 Ω 1.75 551 Ω 2.60 3.89 kΩ 5.40 85 Ω 1.80 130 Ω 2.65 3.70 kΩ 5.50 41 Ω Features of the PTH Family of Non-Isolated Wide Output Adjust Power Modules POLA™ Compatibility The PTH/PTV family of non-isolated, wide-output adjustable power modules from Texas Instruments are optimized for applications that require a flexible, high performance module that is small in size. Each of these products are POLA™ compatible. POLA-compatible products are produced by a number of manufacturers, and offer customers advanced, non-isolated modules with the same footprint and form factor. POLA parts are also assured to be interoperable, thereby providing customers with true second-source availability. From the basic, Just Plug it In functionality of the 6-A modules, to the 30-A rated feature-rich PTHxx030, these products were designed to be very flexible, yet simple to use. The features vary with each product. Table 5 provides a quick reference to the features by product series and input bus voltage. Table 5. Operating Features by Series and Input Bus Voltage Series PTHxx050 PTHxx060 PTHxx010 PTVxx010 PTHxx020 PTVxx020 PTHxx030 IOUT Adjust (Trim) On/Off Inhibit OverCurrent Pre-Bias Startup AutoTrack™ 3.3 V 6A • • • • • 5V 6A • • • • • 12 V 6A • • • • • 3.3 V/5 V 10 A • • • • Input Bus Margin Up/Down Output Sense • • • 12 V 8A • • • • • • • 3.3 V/5 V 15 A • • • • • • • 12 V 12 A • • • • • • • Thermal Shutdown 5V 8A • • • • • 12 V 8A • • • • • 3.3 V/5 V 22 A • • • • • • • • 12 V 18 A • • • • • • • • 5V 18 A • • • • • • • 12 V 16 A • • • • • • • 3.3 V/5 V 30 A • • • • • • • • 12 V 26 A • • • • • • • • • • 13 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 For simple point-of-use applications, the PTH12050 (6 A) provides operating features such as an on/off inhibit, output voltage trim, pre-bias start-up and over-current protection. The PTH12060 (10 A), and PTH12010 (12 A) include an output voltage sense, and margin up/down controls. Then the higher output current, PTH12020 (18 A) and PTH12030 (26 A) products incorporate overtemperature shutdown protection. The PTV12010 and PTV12020 are similar parts offered in a vertical, single in-line pin (SIP) profile, at slightly lower current ratings. All of the products referenced in Table 5 include Auto- Track™. This feature was specifically designed to simplify the task of sequencing the supply voltages in a power system. This and other features are described in the following sections. Soft-Start Power UP The Auto-Track feature allows the power-up of multiple PTH modules to be directly controlled from the Track pin. However in a stand-alone configuration, or when the Auto-Track feature is not being used, the Track pin should be directly connected to the input voltage, Vin (see Figure 12). 8 10 9 Up Dn Track 2 VIN PTH12020W Inhibit 3 GND 1 CIN 1,000 mF VO 3.3 V 6 Adjust 7 4 R SET , 2 kW + 12 V 5 Sense 0.1 W, 1 % COUT 330 mF + GND GND Figure 12. Power-Up Application Circuit When the Track pin is connected to the input voltage the Auto-Track function is permanently disengaged. This allows the module to power up entirely under the control of its internal soft-start circuitry. When power up is under soft-start control, the output voltage rises to the set-point at a quicker and more linear rate. Vin (5 V/Div) Vo (1 V/Div) Iin (5 A/Div) HORIZ SCALE 5 ms/Div Figure 13. Power-Up Waveforms From the moment a valid input voltage is applied, the soft-start control introduces a short time delay (typically 8 ms–15 ms) before allowing the output voltage to rise. The output then progressively rises to the module’s setpoint voltage. Figure 13 shows the soft-start power-up characteristic of the 18-A output product (PTH12020W), operating from a 12-V input bus and configured for a 3.3-V output. The waveforms were measured with a 5-A resistive load and the Auto-Track feature disabled. The initial rise in input current when the input voltage first starts to rise is the charge current drawn by the input capacitors. Power-up is complete within 25 ms. 14 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 Over-Current Protection For protection against load faults, all modules incorporate output over-current protection. Applying a load that exceeds the regulator's over-current threshold will cause the regulated output to shut down. Following shutdown a module will periodically attempt to recover by initiating a soft-start power-up. This is described as a hiccup mode of operation, whereby the module continues in a cycle of successive shutdown and power up until the load fault is removed. During this period, the average current flowing into the fault is significantly reduced. Once the fault is removed, the module automatically recovers and returns to normal operation. Over-Temperature Protection (OTP) The PTH12020W and PTH12030W products have overtemperature protection. These products have an on-board temperature sensor that protects the module's internal circuitry against excessively high temperatures. A rise in the internal temperature may be the result of a drop in airflow, or a high ambient temperature. If the internal temperature exceeds the OTP threshold, the module's Inhibit control is internally pulled low. This turns the output off. The output voltage will drop as the external output capacitors are discharged by the load circuit. The recovery is automatic, and begins with a soft-start power up. It occurs when the the sensed temperature decreases by about 10°C below the trip point. Note: The over-temperature protection is a last resort mechanism to prevent thermal stress to the regulator. Operation at or close to the thermal shutdown temperature is not recommended and will reduce the long-term reliability of the module. Always operate the regulator within the specified Safe Operating Area (SOA) limits for the worst-case conditions of ambient temperature and airflow. Output On/Off Inhibit For applications requiring output voltage on/off control, each series of the PTH family incorporates an output Inhibit control pin. The inhibit feature can be used wherever there is a requirement for the output voltage from the regulator to be turned off. The power modules function normally when the Inhibit pin is left open-circuit, providing a regulated output whenever a valid source voltage is connected to VI with respect to GND. Figure 14 shows the typical application of the inhibit function. Note the discrete transistor (Q1). The Inhibit input has its own internal pull-up to a potential of 5 V to 13.2 V (see footnotes to specification table). The input is not compatible with TTL logic devices. An open-collector (or open-drain) discrete transistor is recommended for control. VOSense VIN 2 + 1 =Inhibit Q1 BSS138 8 5 7 VOUT 6 PTH12060W 3 1 CIN 560 mF 9 4 RSET 2 kW 1% 0.1 W COUT 330 mF + 10 L O A D GND GND Figure 14. Inhibit Control Circuit Turning Q1 on applies a low voltage to the Inhibit control pin and disables the output of the module. If Q1 is then turned off, the module will execute a soft-start power-up sequence. A regulated output voltage is produced within 25 msec. Figure 15 shows the typical rise in both the output voltage and input current, following the turn-off of Q1. The turn off of Q1 corresponds to the rise in the waveform, Q1 Vds. The waveforms were measured with a 5-A constant current load. 15 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 Q1Vds (5 V/Div) Vo (2 V/Div) Iin (2 A/Div) HORIZ SCALE: 10 ms/Div Figure 15. Power-Up from Inhibit Control Auto-Track™ Function The Auto-Track function is unique to the PTH/PTV family, and is available with all POLA products. Auto-Track was designed to simplify the amount of circuitry required to make the output voltage from each module power up and power down in sequence. The sequencing of two or more supply voltages during power up is a common requirement for complex mixed-signal applications that use dual-voltage VLSI ICs such as the TMS320™ DSP family, microprocessors, and ASICs. How Auto-Track™ Works Auto-Track works by forcing the module output voltage to follow a voltage presented at the Track control pin (1). This control range is limited to between 0 V and the module set-point voltage. Once the track-pin voltage is raised above the set-point voltage, the module output remains at its set-point (2). As an example, if the Track pin of a 2.5-V regulator is at 1 V, the regulated output is 1 V. If the voltage at the Track pin rises to 3 V, the regulated output does not go higher than 2.5 V. When under Auto-Track control, the regulated output from the module follows the voltage at its Track pin on a volt-for-volt basis. By connecting the Track pin of a number of these modules together, the output voltages follow a common signal during power up and power down. The control signal can be an externally generated master ramp waveform, or the output voltage from another power supply circuit (3). For convenience, the Track input incorporates an internal RC-charge circuit. This operates off the module input voltage to produce a suitable rising waveform at power up. 16 www.ti.com PTH12020W/L SLTS208E – MAY 2003 – REVISED OCTOBER 2005 Typical Application The basic implementation of Auto-Track allows for simultaneous voltage sequencing of a number of Auto-Track compliant modules. Connecting the Track inputs of two or more modules forces their track input to follow the same collective RC-ramp waveform, and allows their power-up sequence to be coordinated from a common Track control signal. This can be an open-collector (or open-drain) device, such as a power-up reset voltage supervisor IC. See U3 in Figure 16. To coordinate a power-up sequence, the Track control must first be pulled to ground potential. This should be done at or before input power is applied to the modules. The ground signal should be maintained for at least 40 ms after input power has been applied. This brief period gives the modules time to complete their internal soft-start initialization (4), enabling them to produce an output voltage. A low-cost supply voltage supervisor IC, that includes a built-in time delay, is an ideal component for automatically controlling the Track inputs at power up. Figure 16 shows how the TL7712A supply voltage supervisor IC (U3) can be used to coordinate the sequenced power up of two 12-V input Auto-Track modules. The output of the TL7712A supervisor becomes active above an input voltage of 3.6 V, enabling it to assert a ground signal to the common track control well before the input voltage has reached the module's undervoltage lockout threshold. The ground signal is maintained until approximately 43 ms after the input voltage has risen above U3's voltage threshold, which is 10.95 V. The 43-ms time period is controlled by the capacitor C3. The value of 3.3 µF provides sufficient time delay for the modules to complete their internal soft-start initialization. The output voltage of each module remains at zero until the track control voltage is allowed to rise. When U3 removes the ground signal, the track control voltage automatically rises. This causes the output voltage of each module to rise simultaneously with the other modules, until each reaches its respective set-point voltage. Figure 17 shows the output voltage waveforms from the circuit of Figure 16 after input voltage is applied to the circuit. The waveforms, VO1 and VO2, represent the output voltages from the two power modules, U1 (3.3 V) and U2 (1.8 V), respectively. VTRK, VO1, and VO2 are shown rising together to produce the desired simultaneous power-up characteristic. The same circuit also provides a power-down sequence. When the input voltage falls below U3's voltage threshold, the ground signal is re-applied to the common track control. This pulls the track inputs to zero volts, forcing the output of each module to follow, as shown in Figure 18. In order for a simultaneous power-down to occur, the track inputs must be pulled low before the input voltage has fallen below the modules' undervoltage lockout. This is an important constraint. Once the modules recognize that a valid input voltage is no longer present, their outputs can no longer follow the voltage applied at their track input. During a power-down sequence, the fall in the output voltage from the modules is limited by the maximum output capacitance and the Auto-Track slew rate. If the Track pin is pulled low at a slew rate greater than 1 V/ms, the discharge of the output capacitors will induce large currents which could exceed the peak current rating of the module. This will result in a reduction in the maximum allowable output capacitance as listed in the Electrical Characteristics table. When controlling the Track pin of the PTH12020W using a voltage supervisor IC, the slew rate is increased, therefore COmax is reduced to 6600 µF. Notes on Use of Auto-Track™ 1. The Track pin voltage must be allowed to rise above the module set-point voltage before the module regulates at its adjusted set-point voltage. 2. The Auto-Track function tracks almost any voltage ramp during power up, and is compatible with ramp speeds of up to 1 V/ms. 3. The absolute maximum voltage that may be applied to the Track pin is the input voltage VI. 4. The module cannot follow a voltage at its track control input until it has completed its soft-start initialization. This takes about 40 ms from the time that a valid voltage has been applied to its input. During this period, it is recommended that the Track pin be held at ground potential. 5. The Auto-Track function is disabled by connecting the Track pin to the input voltage (VI). When Auto-Track is disabled, the output voltage rises at a quicker and more linear rate after input power has been applied. 17 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 2 U1 Track VI = 12 V 3 + VI Inhibit GND 4 1 Vo 1 = 3.3 V 6 VO PTH12050W Adjust 5 CI1 + RSET1 CO1 2.0 kΩ U3 7 2 1 3 8 VCC SENSE RESET 5 RTRK # RESIN TL7712A REF RESET 50 Ω 0.1 µF 9 Up Dn 8 5 Track Sense CT 2 GND CREF 10 U2 6 4 CT VO Vo 2 = 1.8 V 6 RRST 10 kΩ 3.3 µF PTH12060W VI Inhibit + # RTRK = 100 Ω / N N = Number of Track pins connected together 3 C I2 Adjust GND 1 7 4 RSET2 + CO2 11.5 kΩ Figure 16. Sequenced Power Up and Power Down Using Auto-Track VTRK (1 V/div) VTRK (1 V/div) V01 (1 V/div) V01 (1 V/div) V02 (1 V/div) V02 (1 V/div) t − Time − 20 ms/div Figure 17. Simultaneous Power Up With Auto-Track Control t − Time − 400 µs/div Figure 18. Simultaneous Power Down With Auto-Track Control Margin Up/Down Controls The PTH12060, PTH12010, PTH12020, and PTH12030 products incorporate Margin Up and Margin Down control inputs. These controls allow the output voltage to be momentarily adjusted1, either up or down, by a nominal 5%. This provides a convenient method for dynamically testing the operation of the load circuit over its supply margin or range. It can also be used to verify the function of supply voltage supervisors. The ±5% change is applied to the adjusted output voltage, as set by the external resistor, Rset at the VoAdjust pin. 18 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 The 5% adjustment is made by pulling the appropriate margin control input directly to the GND terminal2. A low-leakage open-drain device, such as an n-channel MOSFET or p-channel JFET is recommended for this purpose3. Adjustments of less than 5% can also be accommodated by adding series resistors to the control inputs. The value of the resistor can be selected from Table 6, or calculated using the formula in Equation 2. NOTES: 1. The Margin Up and Margin Dn controls were not intended to be activated simultaneously. If they are their affects on the output voltage may not completely cancel, resulting in the possibility of a slightly higher error in the output voltage set point. 2. The ground reference should be a direct connection to the module GND at pin 7 (pin 1 for the PTHxx050). This will produce a more accurate adjustment at the load circuit terminals. The transistors Q1 and Q2 should be located close to the regulator. 3. The Margin Up and Margin Dn control inputs are not compatible with devices that source voltage. This includes TTL logic. These are analog inputs and should only be controlled with a true open-drain device (preferably a discrete MOSFET transistor). The device selected should have low off-state leakage current. Each input sources 8 µA when grounded, and has an open-circuit voltage of 0.8 V. Up/Down Adjust Resistance Calculation To reduce the margin adjustment to a value less than 5%, series resistors are required (See RD and RU in Figure 19). For the same amount of adjustment, the resistor value calculated for RU and RD will be the same. The formula is shown in Equation 2. R or R + 499 * 99.8 kW U D D% (2) Where ∆% = The desired amount of margin adjust in percent. Table 6. Margin Up/Down Resistor Values % Adjust RU/RD 5 0.0 kΩ 4 24.9 kΩ 3 66.5 kΩ 2 150.0 kΩ 1 397.0 kΩ 1 VIN 2 10 Cin MargDn MargUp + 8 PT H12010W ( T op V iew) 3 RD 9 4 7 +VO 0V +VOUT 6 5 RU RSET 0.1 W, 1 % Q1 Cout + L O A D Q2 GND GND Figure 19. Margin Up/Down Application Schematic 19 PTH12020W/L SLTS208E – MAY 2003 – REVISED OCTOBER 2005 www.ti.com Pre-Bias Startup Capability The capability to start up into an output pre-bias condition is now available to all the 12-V input, PTH series of power modules. (Note that this is a feature enhancement for the many of the W-suffix products)1. A pre-bias startup condition occurs as a result of an external voltage being present at the output of a power module prior to its output becoming active. This often occurs in complex digital systems when current from another power source is backfed through a dual-supply logic component, such as an FPGA or ASIC. Another path might be via clamp diodes, sometimes used as part of a dual-supply power-up sequencing arrangement. A prebias can cause problems with power modules that incorporate synchronous rectifiers. This is because under most operating conditions, such modules can sink as well as source output current. The 12-V input PTH modules all incorporate synchronous rectifiers, but will not sink current during startup, or whenever the Inhibit pin is held low. Startup includes an initial delay (approximately 8–15 ms), followed by the rise of the output voltage under the control of the module's internal soft-start mechanism; see Figure 20. Conditions for Pre-Bias Holdoff In order for the module to allow an output pre-bias voltage to exist (and not sink current), certain conditions must be maintained. The module holds off a pre-bias voltage when the Inhibit pin is held low, and whenver the output is allowed to rise under soft-start control. Power up under soft-start control occurs upon the removal of the ground signal to the Inhibit pin (with input voltage applied), or when input power is applied with Auto-Track disabled2. To further ensure that the regulator does not sink output current, (even with a ground signal applied to its Inhibit), the input voltage must always be greater than the applied pre-bias source. This condition must exist throughout the power-up sequence3. The soft-start period is complete when the output begins rising above the pre-bias voltage. Once it is complete the module functions as normal, and will sink current if a voltage higher than the nominal regulation value is applied to its output. Note: If a pre-bias condition is not present, the soft-start period will be complete when the output voltage has risen to either the set-point voltage, or the voltage applied at the module's Track control pin, whichever is lowest. to its output. 20 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 Demonstration Circuit Figure 21 shows the startup waveforms for the demonstration circuit shown in Figure 22. The initial rise in Vo2 is the pre-bias voltage, which is passed from the VCCIO to the VCORE voltage rail through the ASIC. Note that the output current from the PTH12010L module (Io2) is negligible until its output voltage rises above the applied pre-bias. Vin (5 V/Div) Vo1 (1 V/Div) Vo (1 V/Div) Vo2 (1 V/Div) Io2 (5 A/Div) Startup Period HORIZ SCALE 5 ms/Div Figure 20. PTH12020W Startup HORIZ SCALE: 10 ms/Div Figure 21. Pre-Bias Startup Waveforms NOTES: 1. Output pre-bias holdoff is an inherent feature to all PTH120x0L and PTV120x0W/L modules. It has now been incorporated into all modules (including W-suffix modules with part numbers of the form PTH120x0W), with a production lot date code of 0423 or later. 2. The pre-bias start-up feature is not compatible with Auto-Track. If the rise in the output is limited by the voltage applied to the Track control pin, the output will sink current during the period that the track control voltage is below that of the back-feeding source. For this reason, it is recommended that Auto-Track be disabled when not being used. This is accomplished by connecting the Track pin to the input voltage, Vin. This raises the Track pin voltage well above the set-point voltage prior to the module’s start up, thereby defeating the Auto-Track feature. 3. To further ensure that the regulator's output does not sink current when power is first applied (even with a ground signal applied to the Inhibit control pin), the input voltage must always be greater than the applied pre-bias source. This condition must exist throughout the power-up sequence of the power system. 21 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 10 98 Up V IN= 12 V 2 5 Dn Tra ck VIN PTH12020W Inhibit 3 GND 1 7 + C1 330 mF 10 98 2 TL7702B 8 VCC SENSE 5 RESET 2 RESIN 1 6 REF RESET 3 CT GND 4 C6 R5 0.68 mF 10 kW VIN 7 R4 100 kW C5 0.1 mF PTH12010L Inhibit 3 6 VO Adjust 4 R1 2 kW Vo 1 = 3. 3 V + C2 330 mF 5 Tra ck R3 11 kW Sense GND 1 7 Sense VO 6 Vadj 4 Vo 2 = 1.8 V + Io2 R2 130 W + C3 330 mF VC ORE + C4 330 mF VC CI O ASIC Figure 22. Application Circuit Demonstrating Pre-Bias Startup Remote Sense Products with this feature incorporate an output voltage sense pin, Vo Sense. A remote sense improves the load regulation performance of the module by allowing it to compensate for any IR voltage drop between its output and the load. An IR drop is caused by the high output current flowing through the small amount of pin and trace resistance. To use this feature simply connect the Vo Sense pin to the Vout node, close to the load circuit (see data sheet standard application). If a sense pin is left open-circuit, an internal low-value resistor (15-Ω or less) connected between the pin and and the output node, ensures the output remains in regulation. With the sense pin connected, the difference between the voltage measured directly between the Vout and GND pins, and that measured from Vo Sense to GND, is the amount of IR drop being compensated by the regulator. This should be limited to a maximum of 0.3 V. Note: The remote sense feature is not designed to compensate for the forward drop of non-linear or frequency dependent components that may be placed in series with the converter output. Examples include OR-ing diodes, filter inductors, ferrite beads, and fuses. When these components are enclosed by the remote sense connection they are effectively placed inside the regulation control loop, which can adversely affect the stability of the regulator. 22 PTH12020W/L www.ti.com SLTS208E – MAY 2003 – REVISED OCTOBER 2005 TAPE AND REEL SPECIFICATIONS TRAY SPECIFICATIONS 23 PACKAGE OPTION ADDENDUM www.ti.com 26-Oct-2005 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty PTH12020LAH ACTIVE DIP MOD ULE EUK 10 20 TBD Call TI Level-1-235C-UNLIM PTH12020LAS ACTIVE DIP MOD ULE EUL 10 20 TBD Call TI Level-1-235C-UNLIM PTH12020LAST ACTIVE DIP MOD ULE EUL 10 200 TBD Call TI Level-1-235C-UNLIM PTH12020LAZ ACTIVE DIP MOD ULE EUL 10 20 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTH12020LAZT ACTIVE DIP MOD ULE EUL 10 200 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTH12020WAD ACTIVE DIP MOD ULE EUK 10 20 Pb-Free (RoHS) Call TI Level-NC-NC-NC PTH12020WAH ACTIVE DIP MOD ULE EUK 10 20 TBD Call TI Level-1-235C-UNLIM PTH12020WAS ACTIVE DIP MOD ULE EUL 10 20 TBD Call TI Level-1-235C-UNLIM PTH12020WAST ACTIVE DIP MOD ULE EUL 10 200 TBD Call TI Level-1-235C-UNLIM PTH12020WAZ ACTIVE DIP MOD ULE EUL 10 20 Pb-Free (RoHS) Call TI Level-3-260C-168 HR PTH12020WAZT ACTIVE DIP MOD ULE EUL 10 200 Pb-Free (RoHS) Call TI Level-3-260C-168 HR Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS) or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. 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