PM200RLA060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 200 Amperes/600 Volts W (6 PLACES) X (4 PLACES) A B K K L S AE AD W TERMINAL CODE 1 VUPC AC V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG Z AA R AB Z 19 13 Z 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) Q 13 VNC U (2 TYP.) AC P 14 VN1 T 15 Br 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO N W V U IN GND GND OT UP UFO VUP1 VCC VUPC VCC IN FO SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN FO WFO VWPC Br FO VNC WN VN1 H G SI OUT J OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200RLA060 is a 600V, 200 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM200RLA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Module Case Operating Temperature (Note 1) TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation, TC = 25°C (Note 1) ±IC 200 Amperes ±ICP 400 Amperes PC 595 Watts VCES 600 Volts ±IC 100 Amperes ±ICP 200 Amperes PC 357 Watts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation, TC = 25°C (Note 1) Diode Rated DC Reverse Voltage (TC = 25°C) VR(DC) 600 Volts IF 100 Amperes VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Diode Forward Current Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA Diode Forward Voltage VEC -IC = 200A, VCIN = 15V, VD = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, — 1.6 2.1 Volts — 1.5 2.0 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 200A, Tj = 125°C Inductive Load Switching Times ton 0.5 1.0 2.4 µs trr VD = 15V, VCIN = 0 ⇔ 15V — 0.2 0.4 µs tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.5 µs — 0.5 1.0 µs tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VFM IF = 100A — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.6 2.1 Volts — 1.5 2.0 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C Note 1: TC Baseplate Measurement Point TOP VIEW TC MEASUREMENT POINT 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC Inverter Part 400 — — Amperes Brake Part 200 — — Amperes VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Control Sector Short Circuit Trip Level (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current toff(SC) ID VD = 15V, VCIN = 15V, VN1-VNC — 24 34 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 6 12 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.21 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module)(Note 1) — — 0.31 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) — — 0.35 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module)(Note 1) — — 0.56 °C/Watt Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 2) — — 0.16** °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module)(Note 2) — — 0.24** °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 2) — — 0.27** °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module)(Note 2) — — 0.43** °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.023 °C/Watt Value Units Thermal Grease Applied ** If you use this value, Rth(f-a) should be measured just under the chips. Note 2: TC measurement point is just under the chip. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition VCC Applied across P-N Terminals ≤400 Volts VD Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts ≤20 kHz ≥2.0 µs PWM Input Frequency fPWM Arm Shoot-through Blocking Time tDEAD *** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 Input Signal