PM100RLB060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts A D E F G L AB (4 PLACES) J K J J K K V V TERMINAL CODE M H 1 VUPC K 2 UFO 3 UP 4 VUP1 Y 5 VVPC W N 6 VFO 7 VP X B AA Y 1 V V 5 9 13 9 VWPC N Z B U V W V V V V V T S 8 VVP1 19 P V U V U 10 WFO 11 WP 12 VWP1 13 VNC AC (2 PLACES) V U 14 VN1 15 Br 16 UN R P Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 17 VN Q 18 WN 19 FO AM AE (2 PLACES) AG AN AK AL AF AH AJ AD C N W VUPC OT V U IN UFO VUP1 FO VCC UP GND GND IN FO VCC GND GND OT SI OUT IN FO VCC GND GND OT SI OUT IN FO VCC IN GND GND SI OUT OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC GND GND OT SI OUT IN FO VCC GND GND B SI OUT IN FO VCC GND GND SI OUT OT VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.31 3.87 0.87 0.10 0.77 0.91 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 7.75 98.25 22.0 2.5 19.5 23.0 Dimensions V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN Inches 0.16 1.01 2.00 0.69 0.30 0.98 0.10 Dia. 0.22 Dia. 0.67 0.10 Dia. 0.33 0.08 0.41 1.08 0.04 0.02 Sq. 0.06 0.04 Millimeters 4.0 25.75 50.75 17.5 7.5 25.0 Dia. 2.5 Dia. 5.5 17.0 Dia. 2.5 8.5 2.0 10.5 27.5 1.0 Sq. 0.5 1.5 1.0 Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RLB060 is a 600V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RLB060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM100RLB060 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) ±IC 100 Amperes ±ICP 200 Amperes PC 356 Watts VCES 600 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) Diode Rated DC Reverse Voltage (TC = 25°C) Diode Forward Current ±IC 50 Amperes ±ICP 100 Amperes PC 228 Watts VR(DC) 600 Volts IF 50 Amperes VD 20 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RLB060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C VCE = VCES, VD = 15V, Tj = 125°C — — — — 1.0 10 mA mA Diode Forward Voltage VEC -IC = 100A, VCIN = 15V, VD = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.6 2.1 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C — 1.5 2.0 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Inductive Load Switching Times ton 0.5 1.0 2.4 µs trr VD = 15V, VCIN = 0 ⇔ 15V — 0.2 0.4 µs tC(on) VCC = 300V, IC = 100A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.5 µs — 0.5 1.0 µs — — — — — 2.2 1.0 10 3.3 mA mA Volts — 1.6 2.1 Volts — 1.5 2.0 Volts tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage VFM VCE = VCES, VD = 15V, Tj = 25°C VCE = VCES, VD = 15V, Tj = 125°C IF = 50A VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 50A, Tj = 125°C Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT Note 2: TC (Under the Chip) Measurement Point Y BOTTOM VIEW X Arm Axis UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 29.0 29.5 64.6 65.1 85.9 86.4 38.1 37.6 54.8 55.3 76.1 75.6 18.3 22.4 Y -7.3 1.6 -7.3 2.1 -7.3 2.1 5.3 -4.6 5.3 -4.6 5.3 -4.6 -7.4 7.0 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RLB060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC 200 100 — — — 0.2 — — — Amperes Amperes µs Control Sector Short Circuit Trip Level (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time toff(SC) Inverter Part Brake Part VD = 15V Over Temperature Protection (Detect Tj of IGBT Chip) OT OTR Trip Level Reset Level 135 — 145 125 155 — °C °C Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) UV UVR Trip Level Reset Level 11.5 — 12.0 12.5 12.5 — Volts Volts ID — — 1.2 1.7 20 5 1.5 2.0 30 10 1.8 2.3 mA mA Volts Volts Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Vth(on) Vth(off) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC Fault Output Current* IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V — — — 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 — ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.35 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 1) — — 0.56 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) — — 0.55 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 1) — — 0.92 °C/Watt Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 2) — — 0.27 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 2) — — 0.43 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 2) — — 0.42 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 2) — — 0.71 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Symbol Condition Value Units VCC VD ≤400 15.0 ± 1.5 Volts Volts VCIN(on) VCIN(off) fPWM Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC — ≤0.8 ≥9.0 ≤20 Volts Volts kHz tDEAD Input Signal ≥2.0 µs ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RLB060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 Tj = 25oC COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 100 VD = 17V 13 80 60 40 20 0 0.5 1.0 1.5 0 20 40 60 80 1.0 0.5 0 100 IC = 100A Tj = 25°C Tj = 125°C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER CURRENT, IE, (AMPERES) 0.5 0 2.0 101 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 102 100 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 101 100 100 101 10-1 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 10-2 100 102 101 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) EMITTER CURRENT, IE, (AMPERES) EMITTER CURRENT, IE, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 10-1 10-2 100 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 101 COLLECTOR CURRENT, IC, (AMPERES) 102 100 10-1 10-2 100 102 101 101 SWITCHING LOSS, ESW(off), (mJ/PULSE) 101 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 102 100 1.5 REVERSE RECOVERY TIME, trr, (µs) 0 2.0 VD = 15V Tj = 25°C Tj = 125°C SWITCHING TIMES, ton, (µs) COLLECTOR CURRENT, IC, (AMPERES) 120 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 101 COLLECTOR CURRENT, IC, (AMPERES) 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RLB060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 100 Amperes/600 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 10-1 100 101 100 10-1 100 102 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 60 COLLECTOR CURRENT, IC, (AMPERES) Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.35°C/W (IGBT) Rth(j-c) = 0.56°C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 2.0 Tj = 25oC 15 VD = 17V 13 10 0 102 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 20 0 101 OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 30 101 10-1 100 COLLECTOR CURRENT, IC, (AMPERES) 40 0.5 1.0 1.5 1.5 1.0 0.5 0 2.0 VD = 15V Tj = 25°C Tj = 125°C 0 10 20 30 40 50 TIME, (s) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 102 EMITTER CURRENT, IE, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 102 100 COLLECTOR CURRENT, IC, (AMPERES) 50 2.0 1.5 1.0 101 0.5 12 IC = 50A Tj = 25°C Tj = 125°C 13 14 15 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 18 10-1 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.55°C/W (IGBT) Rth(j-c) = 0.92°C/W (FWDi) 10-2 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 40 101 10-1 100 0 6 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 100 SWITCHING TIMES, tc(off), (µs) 100 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING TIMES, tc(on), (µs) SWITCHING TIMES, toff, (µs) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 10-3 10-3 10-2 10-1 TIME, (s) 100 101