PM150RLA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/1200 Volts W (6 PLACES) X (4 PLACES) A B K K L S AE AD W TERMINAL CODE 1 VUPC AC V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG Z AA R AB Z 19 13 Z 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) Q 13 VNC U (2 TYP.) AC P 14 VN1 T 15 Br 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO N W V VUPC OT UFO U VUP1 VCC IN UP GND GND VCC IN FO SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN FO WFO VWPC Br FO VNC WN VN1 H G SI OUT J OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150RLA120 is a 1200V, 150 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM150RLA120 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) ±IC 150 Amperes ±ICP 300 Amperes PC 801 Watts VCES 1200 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) Diode Rated DC Reverse Voltage (TC = 25°C) Diode Forward Current ±IC 75 Amperes ±ICP 150 Amperes PC 457 Watts VR(DC) 1200 Volts IF 75 Amperes VD 20 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VEC -IC = 150A, VCIN = 15V, VD = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 1.8 2.3 Volts — 1.9 2.4 Volts 0.5 1.0 2.5 µs Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.5 0.8 µs tC(on) VCC = 600V, IC = 150A — 0.4 1.0 µs toff Tj = 125°C — 2.0 3.0 µs — 0.7 1.2 µs tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VFM IF = 75A — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 1.8 2.3 Volts — 1.9 2.4 Volts Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125°C Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC Inverter Part 300 — — Amperes Brake Part 150 — — Amperes Control Sector Short Circuit Trip Level (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current toff(SC) VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 24 34 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 6 12 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts — 0.01 mA — 10 15 mA 1.0 1.8 — ms Typ. Max. Units Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VCIN = 15V IFO(L) VD = 15V, VCIN = 15V tFO VD = 15V Min. Fault Output Pulse Width* — *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.16 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 1) — — 0.26 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) — — 0.27 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 1) — — 0.40 °C/Watt Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 0.12 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) — — 0.20 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) — — 0.21 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) — — 0.31 °C/Watt Case to Fin Per Module, — — 0.023 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Symbol Condition Value Units VCC Applied across P-N Terminals ≤800 Volts Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts ≤20 kHz ≥2.5 µs PWM Input Frequency fPWM Arm Shoot-through Blocking Time tDEAD ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 — Input Signal Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25°C 15 VD = 17V 13 160 120 80 40 0 1.0 1.5 0.5 0 2.0 0 50 100 1.0 0.5 0 150 IC = 150A Tj = 25°C Tj = 125°C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 3.0 101 102 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 101 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 10-1 101 103 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 101 103 101 102 SWITCHING LOSS, ESW(off), (mJ/PULSE) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 102 101 1.5 REVERSE RECOVERY TIME, trr, (µs) COLLECTOR CURRENT, -IC, (AMPERES) 103 0.5 2.0 VD = 15V Tj = 25°C Tj = 125°C 102 COLLECTOR CURRENT, IC, (AMPERES) 103 SWITCHING TIMES, ton, (µs) 0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 200 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) PM150RLA120_1_9.eps 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/1200 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 101 102 100 10-1 101 103 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 100 COLLECTOR CURRENT, IC, (AMPERES) 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.16°C/W (IGBT) Rth(j-c) = 0.26 °C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 103 103 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 2.0 Tj = 25°C 15 13 40 20 0 102 OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 60 0 10-1 101 COLLECTOR CURRENT, IC, (AMPERES) VD = 17V 101 100 COLLECTOR CURRENT, IC, (AMPERES) 80 0.5 1.0 1.5 2.0 1.5 1.0 0.5 0 2.5 VD = 15V Tj = 25°C Tj = 125°C 0 20 40 60 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 103 EMITTER CURRENT, IE, (AMPERES) 2.0 1.5 1.0 12 102 13 14 15 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 18 100 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.27°C/W (IGBT) Rth(j-c) = 0.40°C/W (FWDi) 10-2 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 100 101 10-1 101 IC = 75A Tj = 25°C Tj = 125°C 0.5 0 10-3 10-3 10-2 10-1 TIME, (s) PM150RLA120_10_18 6 80 TIME, (s) 2.5 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, tc(off), (µs) 100 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIMES, tc(on), (µs) SWITCHING TIMES, toff, (µs) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 101