DC/DC Converters TEN 40 Series, 40 Watt Features ◆ High Power Density: 40W in a RoHS compliant 51x51x10mm (2”x2”x0.4”) Package ◆ Wide 2:1 Input Voltage Range ◆ Models with Single-, Dual- and Triple Output ◆ Models with 2 independently regulated 3.3 and 5.0 VDC Outputs ◆ Extended Operating Temperature Range: –40°C to +85°C ◆ ◆ ◆ ◆ Over Temperature Protection Under Voltage Lockout Remote On/Off Shielded metal Case with insulated Baseplate ◆ Optional Heatsink ◆ Lead free Design - RoHS compliant ◆ 3 Years Product Warranty The TEN 40 series is a family of high performance 40W dc-dc converter modules featuring 30 standard models with wide 2:1 input voltage ranges in a compact low profile case with industry-standard footprint. A very high efficiency allows an operating temperature range of –40°C to 85°C. Built-in filters for both input and output minimizes the need for external filtering. Further standard features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout and short circuit protection. Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. Models Order code TEN 40-1210 TEN 40-1211 TEN 40-1212 TEN 40-1220 TEN 40-1222 TEN 40-1223 TEN 40-1233 TEN 40-1234 TEN 40-1231 TEN 40-1232 TEN 40-2410 TEN 40-2411 TEN 40-2412 TEN 40-2420 TEN 40-2422 TEN 40-2423 TEN 40-2433 TEN 40-2434 TEN 40-2431 TEN 40-2432 TEN 40-4810 TEN 40-4811 TEN 40-4812 TEN 40-4820 TEN 40-4822 TEN 40-4823 TEN 40-4833 TEN 40-4834 TEN 40-4831 TEN 40-4832 Input voltage range 9 – 18 VDC 18 – 36 VDC 36 – 75 VDC http://www.tracopower.com Output 1 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A 3.3 VDC / 8.0 A 5 VDC / 8.0 A 12 VDC / 3.3 A *3.3 VDC / 8.0 A +12 VDC / 1.8 A +15 VDC / 1.4 A 3.3 VDC / 6.0 A 3.3 VDC / 6.0 A 5 VDC / 6.0 A 5 VDC / 6.0 A Output 2 Output 3 *5 VDC / 8.0 A –12 VDC / 1.8 A –15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A *5 VDC / 8.0 A –12 VDC / 1.8 A –15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A *5 VDC / 8.0 A –12 VDC / 1.8 A –15 VDC / 1.4 A +12 VDC / 0.4 A +15 VDC / 0.3 A +12 VDC / 0.4 A +15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A –12 VDC / 0.4 A –15 VDC / 0.3 A * dynamic current allocation, max. 8A total output current for both outputs together Efficiency typ.. 86 % 86 % 86 % 85 % 85 % 85 % 84 % 84 % 86 % 86 % 87 % 89 % 88 % 86 % 87 % 87 % 85 % 85 % 87 % 87 % 88 % 90 % 89 % 88 % 87 % 87 % 86 % 86 % 88 % 88 % Page 1 of 9 DC/DC Converters TEN 40 40 Watt Input Specifications Input current at no load 12 V models: 200 mA typ. 24 V models: 100 mA typ. 48 V models: 50 mA typ. Input current at full load (nominal input 12/24/48 Vin) 3.3 V single 5.0 / 12 V single 3.3 & 5 V dual ±12 / ±15 V dual 3.3 V triple 5.0 V triple output output output output output output models: models: models: models: models: models: Input voltage variation (dv/dt) Start-up voltage / under voltage lockout Surge voltage (100 msec. max.) 2680 / 1325 / 655 mA typ. 4065 / 2000 / 1000 mA typ. 3415 / 1685 / 825 mA typ. 4400 / 2100 / 1050 mA typ. 3000 / 1500 / 750 mA typ. 4000 / 1990 / 980 mA typ. 5 V/ms, max. (complies with ETS300 132 part 4.4) 12 Vin models: 9 VDC / 8 VDC (typ.) 24 Vin models: 17.8 VDC / 15.8 VDC (typ.) 48 Vin models: 36 VDC / 33 VDC (typ.) 12 / 24 / 48 Vin models: 25/50/100 V max. Conducted noise (input) EN 55022 level A, FCC part 15, level A with external capacitor (see note 1) ESD (input) EN 61000-4-2, perf. criteria B Fast transient (input) EN 61000-4-4, perf. criteria B Surge (input) EN 61000-4-5, perf. criteria B Output Specifications Voltage set accuracy ± 1% (± 5% for auxilary outputs) Output voltage adjustment ± 10% (only for single output models and symetric dual output models) Regulation – Input variation Vin min. to Vin max. single output models: dual output models: triple output models (main/auxiliary): – Load variation 10 – 100 % single output models: dual output models: triple output models: – Load cross variation 25 % /100 % Dual output models: triple output models (main/auxiliary): Temperature coefficient Ripple and noise (20 MHz Bandwidth) ± 0.5% max. ± 1% max. ± 1% max. / 5% max. ± 0.5% max. ± 1% max. ± 2% max. / ± 5% max. ± 5% max. ± 1% max. / 5 % max. ± 0.02%/K max. 3.3 V & 5 V outputs: 50 mVpk-pk max. dual outputs: 150 mVpk-pk max. all other outputs: 75 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 25 ms typ. Transient response time (25% load change) 300 µs typ. Short circuit protection indefinite (automatic recovery) Over load protection 150% of Iout max typ. foldback Thermal shutdown @ 115°C typ Over voltage protection 3.3 5 12 15 V V V V output: output: output: output: 3.9 V 6.2 V 15 V 18 V All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 9 DC/DC Converters TEN 40 40 Watt Output Specifications Minimum load (only for dual output models) 10% of rated max current (operation at lower load condition will not damage these converters, however, they may not meet all listed specifications) Capacitive load output models 3.3 V / 5 V / 12 V / 15 V: 21’000 / 13’600 / 2’360 / 1510 µF max. dual output models (3.3 V / 5 V): 11’000 / 6’800 µF max. dual output models (± 12 V / ± 15V): 1’200 / 750 µF max. (on each output) 3.3 V triple output models: 13’000 / 330 µF max. (main-/output 2 & 3) General Specifications Temperature ranges – 40 °C ... + 85 °C + 100 °C max. – 55 °C ... + 125 °C – Operating – Case temperature – Storage Derating see graphs on page 3 to 5 Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217 E) > 510’000 h @ + 25 °C Isolation (Input/Output) – Voltage – Capacity – Resistance 1‘500 VDC 1000 pF max. > 1‘000 M Ohm Remote On/Off – On: – Off: – Off idle current: 3.5 ... 12 VDC or open circuit. 0 ... 1.2 VDC or short circuit pin 3 and pin 2 2.5 mA max. Switching frequency (fixed) 300 kHz typ. (Pulse width modulation PWM) Vibration 10-55Hz, 2G, 30 minutes along X,Y,Z Safety standards UL 1950, EN 60950, IEC 60950 compliance up to 60 VDC input voltage (SELV limit) Safety approvals UL /cUL File E 188913 Note 1: In order to meet conducted emissions EN55022-A and EN55011-A a capacitor between +Vin and -Vin has to be installed. The capacitor should be capable to handle 1 A ripple current. A suggestion is KMF Series of Nippon chemi-con, 220µF/100V, ESR 90mOhm. Output Voltage Adjustment Trim up Trim Trim down +Vout Rd Ru Trim - Vout Ru [kohm]* output +5% +10% Ru [kohm]* 3.3V 6.8 1.5 5V 4.7 0.56 12V 47 8.2 ±12V ±15V 47 33 2.2 2.7 output –5% –10% 3.3V 8.2 0.68 5V 5.6 0.68 12V 56 5.6 ±12V ±15V 33 39 2.7 3.3 *approximate values All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 9 DC/DC Converters TEN 40 40 Watt Power De-rating Natural convection without heat-sink Natural convection with heat-sink TEN-HS3 500 LFM with heat-sink TEN-HS3 TEN 40-1211 100 100 80 80 Output Power (%) Output Power (%) TEN 40-1210 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 40-1220 100 100 80 80 Output Power (%) Output Power (%) TEN 40-1212 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 40-1222 TEN 40-1223 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 4 of 9 DC/DC Converters TEN 40 40 Watt Power De-rating TEN 40-1232 100 100 80 80 Output Power (%) Output Power (%) TEN 40-1231 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 40-1234 100 100 80 80 Output Power (%) Output Power (%) TEN 40-1233 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 40-2410 TEN 40-2411 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 5 of 9 DC/DC Converters TEN 40 40 Watt Power De-rating TEN 40-2420 100 100 80 80 Output Power (%) Output Power (%) TEN 40-2412 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 40-2423 100 100 80 80 Output Power (%) Output Power (%) TEN 40-2422 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 40-2431 TEN 40-2432 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 6 of 9 DC/DC Converters TEN 40 40 Watt Power De-rating TEN 40-2434 100 100 80 80 Output Power (%) Output Power (%) TEN 40-2433 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 40-4811 100 100 80 80 Output Power (%) Output Power (%) TEN 40-4810 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 40-4812 TEN 40-4820 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 7 of 9 DC/DC Converters TEN 40 40 Watt Power De-rating TEN 40-4823 100 100 80 80 Output Power (%) Output Power (%) TEN 40-4822 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 40-4832 100 100 80 80 Output Power (%) Output Power (%) TEN 40-4831 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 40-4833 TEN 40-4834 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 8 of 9 DC/DC Converters TEN 40 40 Watt Physical Specifications Case material copper, nickel plated Baseplate material none conductive FR4 Potting material epoxy (UL 94V-0 -rated) Weight 65 g (2.3 oz) Soldering temperature max. 265 °C / 10 sec. (0.5) 12.7 3 7 6 Bottom view 5 2 1 (0.2) (0.4) 9 8 5.08 10.16 7.62 7.62 5.08 7.62 5.08 7.62 (0.3) (0.3) (0.2) (0.3) (0.2) (0.3) (2.0) 50.8 Outline Dimensions Pin-Out Pin Single Dual symmetric Dual assymmetric Triple 1 +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) –Vin (GND) –Vin (GND) 3 4 4 No con. No pin + Vout 1 + Vout 2 5 –Sense +Vout –Vout Common 2/3 (1.8) 6 +Sense Common No con. –Vout 3 50.8 7 +Vout Common No con. +Vout 1 8 –Vout –Vout +Vout 2 –Vout 1 9 Trim Trim –Vout2 No con. 45.7 3.5 (0.14) 10.2 Remote On/Off (2.0) (0.4) Dimensions in [mm], () = Inch Pin diameter: 1.0 ±0.05 (0.02 ±0.002) Pin pitch tolerances: ±0.35 (±0.014) Case tolerances: ±0.5 (±0.02) Heat-sink TEN-HS3 Order code: TEN-HS3 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 22g (0.78oz) (without converter) 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter 14.5 (0.57) 17.0 (0.67) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heatsinks already mounted. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Specifications can be changed without notice Rev. 09/05 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43311 4511 · Fax +41 43311 4545 · [email protected] · www.tracopower.com Page 7 of 9