Electronics Division FCI USA LLC Report EL-2011-04-020A CR-PE Intermateability Testing, ATCS and FCI XCede® Connectors (XCede® is a registered trademark of the Amphenol Corp.) 01 May 2011 PURPOSE ATCS and FCI XCede® connectors were subjected to intermateability testing. Tested product included ATCS gold plated receptacles and headers, FCI GXT™ plated receptacles and headers, and FCI gold plated headers. CONCLUSIONS The tested samples met the specified requirements. SAMPLE DESCRIPTION The test samples were composed of 4-pair connector modules. Each connector module was constructed of six (6) wafers, each wafer having 4 pairs of signal contacts. The header modules were in a vertical configuration; the receptacle modules were in a right angle configuration. The contact surfaces of the header terminals were lubricated. The details of the submitted test samples are given in the following table. SUBMITTED SAMPLE DESCRIPTION Item Description Part # Plating Type (µm) 1 FCI XCede® Receptacle Module 10091799-101LF GXT™ (0.76) / Ni (2.54) 2 FCI XCede® Receptacle Monoblock1 10091960-400LF GXT™ (0.76) / Ni (2.54) 3 FCI XCede® Header Module 10091767-00C-20DLF GXT™ (0.76) / Ni (2.54) 4 FCI XCede® Header Module 10091767-00C-20DLF Au (0.76) / Ni (2.54) 5 ATCS XCede® Receptacle Module 950-400A-B1D Au (0.76) / Ni (1.27) 6 ATCS XCede® Receptacle Monoblock1 AX400-00566 Au (0.76) / Ni (1.27) 7 ATCS XCede® Header Module 951400C20D Au (0.76) / Ni (1.27) 8 ATCS XCede® Test Board PCB444 Rev E Immersion Sn 1 Each receptacle monoblock consisted of 3 receptacle modules with a common organizer. Each backplane test board held three (3) header modules; each daughter card test board held a single 3-module monoblock receptacle assembly. The test boards provided circuitry for low level contact resistance (LLCR) measurement of 120 positions per sample comprising 60 signal contacts, 51 wide ground contacts, and 9 narrow (end) ground contacts. Dielectric testing was conducted on single unmounted modules The connectors were tested in all inter-mated combinations of ATCS and FCI receptacles with ATCS, FCI GXT™ plated, and FCI gold plated headers. The resulting sample sets are listed in the following table. EL-2011-04-020A CR-PE 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 1 of 18 SAMPLE SET DESCRIPTION Sample Set 1 2 3 4 5 6 Receptacle Identity ATCS FCI FCI ATCS FCI ATCS Header Identity ATCS FCI, GXT™ Plated ATCS FCI, GXT™ Plated FCI, Au Plated FCI, Au Plated TEST DESCRIPTIONS Test sequences are given in the following table. Clause # 1 2 3 † Test Description Grp. # 1 Temp Life 1,8 2 3,5,7 Visual Examination 1 Mating/Unmating Force 2 LLCR1 3 Insulation Resistance 4 DWV2 5 Thermal Shock 6 Humidity 7 Temperature Life 6 8 Thermal Preconditioning 9 MFG3 10 Mechanical Shock 11 Vibration 12 Durability Preconditioning 4 13 Durability 14 Dust Application 15 Reseat 16 Thermal Disturbance 17 3 Sample Size per Sample Set LLCR = Low Level Contact Resistance DWV = Dielectric Withstanding Voltage MFG = Mixed Flowing Gas Individual Unmounted Modules (Mated throughout Test) EL-2011-04-020A CR-PE Grp. # 2a Dielectric 1,10 2,5,8 3,6,9 4 7 Grp. # 2b T Shock / Hmd 1,16 2 3,5,7,9,11,13,15 Grp. # 3 Vib / Shock 1,14 2 3,5,7,9,11,13 Grp. # 4 MFG 1,15 7 2,4,6,8,10,12,14 6 5 9,11 6 10 4 3† 8 12 14 3 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. 8 10 4 12 3 13 3 3 Page 2 of 18 TEST METHODS/REQUIREMENTS Clause # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Item Visual Exam Mating Force Unmating Force LLCR Insulation Resistance DWV Thermal Shock Humidity Temperature Life Thermal Precond. MFG Mechanical Shock3 Vibration3 2 3 4 5 6 7 EIA/ECA-364-13D EIA/ECA-364-23C EIA/ECA-364-21D EIA-364-20D EIA-364-32E EIA-364-31C EIA-364-17B EIA-364-17B EIA-364-65B EIA-364-27B EIA/ECA-364-28E EIA-364-09C Durability Precond. (EIA/ECA-364-13D) EIA-364-09C Durability (EIA/ECA-364-13D) Dust EIA/ECA-364-91A Reseat 16 1 Test Method EIA/ECA-364-18B EIA/ECA-364-13D Condition Visual Requirement No Detrimental Condition Read & Record Mate Force/ Contact Method A Read & Record Unmate Force/Contact Option 1 ≤ 55 mΩ Initial, ≤ 10 mΩ Change 500 V DC ≥ 1 GΩ Method B, Cond. 1, 750Vrms AC No Arc or Leakage ≥ 5 mA Method A, Cond. 2, Dur. A-1 No Damage Method 3 exc. Profile1 & Dur.2 No Damage Method A, Cond. 4, Dur. C: 500 hr No Damage Method A, Cond. 4, 72 hr No Damage Class 2A, 7 days No Damage Cond. A No Discontinuity7 > 1 µs Cond. 5 exc. Freq.4, PSD5, Dur.6 No Discontinuity7 > 1 µs 50 Cycles Read & Record Mate Force/ Contact (Measure 1st 3 Cycles) Read & Record Unmate Force/Contact + 200 Cycles Read & Record Mate Force/ Contact (Measure 1st 3 Cycles) Read & Record Unmate Force/Contact Composition 1 (Benign) No Damage Method A, 1 Cycle Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact (Measure) Cond. A, Dur. A No Damage Thermal Disturbance EIA/ECA-364-110 17 8 hr Cycle Profile: 2 hour Ramps, 2 hour Dwells 500 hour Test Duration Samples were held rigidly during mechanical shock and vibration treatments to remove mass loading by the test boards. Frequency was extended down to 10 Hz and truncated to a maximum of 500 Hz. PSD was adjusted to yield an acceleration level of 5.3grms. Duration was 2 hours. Discontinuity Monitoring per EIA/ECA-364-46B TEST RESULTS: ATCS Receptacle / ATCS Header Group # 1 (Temperature Life) Test Results, ATCS Receptacle / ATCS Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 LLCR Temperature Life LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.46 N/Contact Max. Mate 0.36 N/Contact Min. Unmate NA NA Initial 30 mΩ Max. Pass Preconditioning 0.56 N/Contact Max. Mate 0.38 N/Contact Min. Unmate NA NA after Durability Temperature Life Final Initial 0.8 mΩ Max. Change No Damage 2.5 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 3 of 18 Group # 2a (Dielectric) Test Results, ATCS Receptacle / ATCS Header Step # Test Requirement 1 Visual Exam No Detrimental Cond. 2 Insulation Resistance ≥ 1 GΩ 3 DWV No Arc or Leak ≥ 5 mA 4 Thermal Shock No Damage 5 Insulation Resistance ≥ 1 GΩ 6 DWV No Arc or Leak ≥ 5 mA 7 Humidity No Damage 8 Insulation Resistance ≥ 1 GΩ 9 DWV No Arc or Leak ≥ 5 mA 10 Visual Exam No Detrimental Cond. Step Description Initial Initial Initial Thermal Shock after Thermal Shock after Thermal Shock Humidity Final Final Final Result No Detrimental Cond. ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Detrimental Cond. Comments Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / ATCS Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Shock LLCR Dust LLCR Humidity LLCR 12 Reseat 13 14 15 16 LLCR Thermal Disturb LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.57 N/Contact Max. Mate 0.42 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.44 N/Contact Max. Mate 0.35 N/Contact Min. Unmate NA NA after Durability Thermal Shock after Thermal Shock Dust after Dust Humidity after Humidity 0.5 mΩ Max. Change No Damage 2.4 mΩ Max. Change No Damage 2.4 mΩ Max. Change No Damage 1.1 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass after Humidity 0.41 N/Contact Max. Mate 0.42 N/Contact Min. Unmate NA NA after Reseat Thermal Disturb Final Final 1.3 mΩ Max. Change No Damage 1.2 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 4 of 18 Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / ATCS Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Precond. LLCR Mechanical Shock LLCR Vibration LLCR 12 Durability 13 14 LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.56 N/Contact Max. Mate 0.45 N/Contact Min. Unmate NA NA Initial 26 mΩ Max. Pass Preconditioning 0.48 N/Contact Max. Mate 0.41 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning Mechanical Shock after Mech. Shock Vibration after Vibration 0.9 mΩ Max. Change No Damage 0.7 mΩ Max. Change No Discontinuity > 1 µs 1.9 mΩ Max. Change No Discontinuity > 1 µs 2.0 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass Durability 0.25 N/Contact Max. Mate 0.15 N/Contact Min. Unmate NA NA Final Final 0.8 mΩ Max. Change No Detrimental Cond. Pass Pass Group # 4 (MFG), ATCS Receptacle / ATCS Header Step # 1 2 Test Visual Exam LLCR 3 Durability Precond. 4 5 6 LLCR Thermal Precond. LLCR 7 Mating Force Unmating Force 8 9 10 11 12 LLCR MFG LLCR MFG LLCR 13 Reseat 14 15 LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Initial Result No Detrimental Cond. 28 mΩ Max. Comments Pass Pass Preconditioning 0.61 N/Contact Max. Mate 0.41 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning 1.5 mΩ Max. Change No Damage 1.2 mΩ Max. Change Pass Pass Pass after Preconditioning 0.33 N/Contact Max. Mate 0.26 N/Contact Min. Unmate NA NA before MFG 7 d Unmated Hdr & Rcpt 7 d MFG + 7 d Mated Connector Pair 14 d MFG 3.3 mΩ Max. Change No Damage 3.5 mΩ Max. Change No Damage 3.5 mΩ Max. Change Pass Pass Pass Pass Pass after MFG 0.26 N/Contact Max. Mate 0.27 N/Contact Min. Unmate NA NA Final Final 2.9 mΩ Max. Change No Detrimental Cond. Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 5 of 18 FCI Receptacle / FCI GXT™ Plated Header Group # 1 (Temperature Life) Test Results, FCI Receptacle / FCI GXT™ Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 LLCR Temperature Life LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.43 N/Contact Max. Mate 0.28 N/Contact Min. Unmate NA NA Initial 29 mΩ Max. Pass Preconditioning 0.49 N/Contact Max. Mate 0.33 N/Contact Min. Unmate NA NA after Durability Temperature Life Final Initial 0.5 mΩ Max. Change No Damage 7.3 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass Group # 2a (Dielectric) Test Results, FCI Receptacle / FCI GXT™ Plated Header Step # Test Requirement 1 Visual Exam No Detrimental Cond. 2 Insulation Resistance ≥ 1 GΩ 3 DWV No Arc or Leak ≥ 5 mA 4 Thermal Shock No Damage 5 Insulation Resistance ≥ 1 GΩ 6 DWV No Arc or Leak ≥ 5 mA 7 Humidity No Damage 8 Insulation Resistance ≥ 1 GΩ 9 DWV No Arc or Leak ≥ 5 mA 10 Visual Exam No Detrimental Cond. EL-2011-04-020A CR-PE Step Description Initial Initial Initial Thermal Shock after Thermal Shock after Thermal Shock Humidity Final Final Final Result No Detrimental Cond. ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Detrimental Cond. 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Comments Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Page 6 of 18 Group # 2b (Thermal Shock / Humidity), FCI Receptacle / FCI GXT™ Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Shock LLCR Dust LLCR Humidity LLCR 12 Reseat 13 14 15 16 LLCR Thermal Disturb LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.43 N/Contact Max. Mate 0.34 N/Contact Min. Unmate NA NA Initial 29 mΩ Max. Pass Preconditioning 0.43 N/Contact Max. Mate 0.33 N/Contact Min. Unmate NA NA after Durability Thermal Shock after Thermal Shock Dust after Dust Humidity after Humidity 0.5 mΩ Max. Change No Damage 3.8 mΩ Max. Change No Damage 2.0 mΩ Max. Change No Damage 1.3 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass after Humidity 0.35 N/Contact Max. Mate 0.40 N/Contact Min. Unmate NA NA after Reseat Thermal Disturb Final Final 1.5 mΩ Max. Change No Damage 1.9 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / FCI GXT™ Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Precond. LLCR Mechanical Shock LLCR Vibration LLCR 12 Durability 13 14 LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.60 N/Contact Max. Mate 0.45 N/Contact Min. Unmate NA NA Initial 29 mΩ Max. Pass Preconditioning 0.48 N/Contact Max. Mate 0.36 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning Mechanical Shock after Mech. Shock Vibration after Vibration 0.2 mΩ Max. Change No Damage 2.2 mΩ Max. Change No Discontinuity > 1 µs 4.2 mΩ Max. Change No Discontinuity > 1 µs 7.4 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass Durability 0.25 N/Contact Max. Mate 0.17 N/Contact Min. Unmate NA NA Final Final 2.4 mΩ Max. Change No Detrimental Cond. Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 7 of 18 Group # 4 (MFG), FCI Receptacle / FCI GXT™ Plated Header Step # 1 2 Test Visual Exam LLCR 3 Durability Precond. 4 5 6 LLCR Thermal Precond. LLCR 7 Mating Force Unmating Force 8 9 10 11 12 LLCR MFG LLCR MFG LLCR 13 Reseat 14 15 LLCR Visual Exam Requirement No Detrimental Cond. ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Initial Result No Detrimental Cond. 29 mΩ Max. Comments Pass Pass Preconditioning 0.47 N/Contact Max. Mate 0.37 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning 0.3 mΩ Max. Change No Damage 1.7 mΩ Max. Change Pass Pass Pass after Preconditioning 0.25 N/Contact Max. Mate 0.17 N/Contact Min. Unmate NA NA before MFG 7 d Unmated Hdr & Rcpt 7 d MFG + 7 d Mated Connector Pair 14 d MFG 2.5 mΩ Max. Change No Damage 8.7 mΩ Max. Change No Damage 2.1 mΩ Max. Change Pass Pass Pass Pass Pass after MFG 0.18 N/Contact Max. Mate 0.23 N/Contact Min. Unmate NA NA Final Final 4.7 mΩ Max. Change No Detrimental Cond. Pass Pass FCI Receptacle / ATCS Header Group # 1 (Temperature Life) Test Results, FCI Receptacle / ATCS Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 LLCR Temperature Life LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.56 N/Contact Max. Mate 0.39 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.54 N/Contact Max. Mate 0.34 N/Contact Min. Unmate NA NA after Durability Temperature Life Final Initial 0.9 mΩ Max. Change No Damage 1.7 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 8 of 18 Group # 2a (Dielectric) Test Results, FCI Receptacle / ATCS Header Step # Test Requirement 1 Visual Exam No Detrimental Cond. 2 Insulation Resistance ≥ 1 GΩ 3 DWV No Arc or Leak ≥ 5 mA 4 Thermal Shock No Damage 5 Insulation Resistance ≥ 1 GΩ 6 DWV No Arc or Leak ≥ 5 mA 7 Humidity No Damage 8 Insulation Resistance ≥ 1 GΩ 9 DWV No Arc or Leak ≥ 5 mA 10 Visual Exam No Detrimental Cond. Step Description Initial Initial Initial Thermal Shock after Thermal Shock after Thermal Shock Humidity Final Final Final Result No Detrimental Cond. ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Detrimental Cond. Comments Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Group # 2b (Thermal Shock / Humidity), FCI Receptacle / ATCS Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Shock LLCR Dust LLCR Humidity LLCR 12 Reseat 13 14 15 16 LLCR Thermal Disturb LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.57 N/Contact Max. Mate 0.40 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.49 N/Contact Max. Mate 0.36 N/Contact Min. Unmate NA NA after Durability Thermal Shock after Thermal Shock Dust after Dust Humidity after Humidity 0.9 mΩ Max. Change No Damage 1.6 mΩ Max. Change No Damage 1.6 mΩ Max. Change No Damage 0.8 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass after Humidity 0.37 N/Contact Max. Mate 0.42 N/Contact Min. Unmate NA NA after Reseat Thermal Disturb Final Final 1.5 mΩ Max. Change No Damage 2.1 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 9 of 18 Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / ATCS Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Precond. LLCR Mechanical Shock LLCR Vibration LLCR 12 Durability 13 14 LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.67 N/Contact Max. Mate 0.55 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.53 N/Contact Max. Mate 0.44 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning Mechanical Shock after Mech. Shock Vibration after Vibration 2.3 mΩ Max. Change No Damage 1.3 mΩ Max. Change No Discontinuity > 1 µs 2.0 mΩ Max. Change No Discontinuity > 1 µs 1.6 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass Durability 0.27 N/Contact Max. Mate 0.20 N/Contact Min. Unmate NA NA Final Final 0.7 mΩ Max. Change No Detrimental Cond. Pass Pass Group # 4 (MFG), FCI Receptacle / ATCS Header Step # 1 2 Test Visual Exam LLCR 3 Durability Precond. 4 5 6 LLCR Thermal Precond. LLCR 7 Mating Force Unmating Force 8 9 10 11 12 LLCR MFG LLCR MFG LLCR 13 Reseat 14 15 LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Initial Result No Detrimental Cond. 28 mΩ Max. Comments Pass Pass Preconditioning 0.55 N/Contact Max. Mate 0.38 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning 0.5 mΩ Max. Change No Damage 2.4 mΩ Max. Change Pass Pass Pass after Preconditioning 0.27 N/Contact Max. Mate 0.17 N/Contact Min. Unmate NA NA before MFG 7 d Unmated Hdr & Rcpt 7 d MFG + 7 d Mated Connector Pair 14 d MFG 3.4 mΩ Max. Change No Damage 3.5 mΩ Max. Change No Damage 3.4 mΩ Max. Change Pass Pass Pass Pass Pass after MFG 0.23 N/Contact Max. Mate 0.26 N/Contact Min. Unmate NA NA Final Final 3.5 mΩ Max. Change No Detrimental Cond. Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 10 of 18 ATCS Receptacle / FCI GXT™ Plated Header Group # 1 (Temperature Life) Test Results, ATCS Receptacle / FCI GXT™ Plated Header Step # 1 Test Visual Exam Requirement Step Description Result Comments No Detrimental Cond. Initial No Detrimental Cond. Pass Read & Record Mate Force/ Contact Mating Force 0.60 N/Contact Max. Mate NA 2 Initial Read & Record Unmate Unmating Force 0.25 N/Contact Min. Unmate NA Force/Contact 3 LLCR ≤ 55 mΩ Initial 27 mΩ Max. Pass Read & Record Mate Force/ Contact 0.47 N/Contact Max. Mate NA 4 Durability Precond. Preconditioning Read & Record Unmate 0.30 N/Contact Min. Unmate NA Force/Contact 5 LLCR ≤ 10 mΩ Change after Durability 1.8 mΩ Max. Change Pass 6 Temperature Life No Damage Temperature Life No Damage Pass 7 LLCR ≤ 10 mΩ Change Final 9.3 mΩ Max. Change 1 Pass 8 Visual Exam No Detrimental Cond. Initial No Detrimental Cond. Pass 1 Two (2) signal contacts exhibited resistance change > 10 mΩ. One signal contact exhibited a resistance change of 11.9 mΩ); When re-measured, the contact resistance change was 6.7 mΩ. The second contact exhibited a resistance change of 24.4 mΩ; When re-measured, the contact resistance change was 36.7 mΩ. Part unmated & inspected with debris & out of position pin found. Remated and re-measured, the contact resistance change was 5.0 mΩ. Group # 2a (Dielectric) Test Results, ATCS Receptacle / FCI GXT™ Plated Header Step # Test Requirement 1 Visual Exam No Detrimental Cond. 2 Insulation Resistance ≥ 1 GΩ 3 DWV No Arc or Leak ≥ 5 mA 4 Thermal Shock No Damage 5 Insulation Resistance ≥ 1 GΩ 6 DWV No Arc or Leak ≥ 5 mA 7 Humidity No Damage 8 Insulation Resistance ≥ 1 GΩ 9 DWV No Arc or Leak ≥ 5 mA 10 Visual Exam No Detrimental Cond. EL-2011-04-020A CR-PE Step Description Initial Initial Initial Thermal Shock after Thermal Shock after Thermal Shock Humidity Final Final Final Result No Detrimental Cond. ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Detrimental Cond. 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Comments Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Page 11 of 18 Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / FCI GXT™ Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Shock LLCR Dust LLCR Humidity LLCR 12 Reseat 13 14 15 16 LLCR Thermal Disturb LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.48 N/Contact Max. Mate 0.41 N/Contact Min. Unmate NA NA Initial 27 mΩ Max. Pass Preconditioning 0.45 N/Contact Max. Mate 0.36 N/Contact Min. Unmate NA NA after Durability Thermal Shock after Thermal Shock Dust after Dust Humidity after Humidity 2.3 mΩ Max. Change No Damage 5.2 mΩ Max. Change No Damage 3.3 mΩ Max. Change No Damage 5.8 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass after Humidity 0.30 N/Contact Max. Mate 0.34 N/Contact Min. Unmate NA NA after Reseat Thermal Disturb Final Final 3.5 mΩ Max. Change No Damage 3.6 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / FCI GXT™ Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Precond. LLCR Mechanical Shock LLCR Vibration LLCR 12 Durability 13 14 LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.58 N/Contact Max. Mate 0.50 N/Contact Min. Unmate NA NA Initial 26 mΩ Max. Pass Preconditioning 0.47 N/Contact Max. Mate 0.42 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning Mechanical Shock after Mech. Shock Vibration after Vibration 0.6 mΩ Max. Change No Damage 3.5 mΩ Max. Change No Discontinuity > 1 µs 3.6 mΩ Max. Change No Discontinuity > 1 µs 6.3 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass Durability 0.26 N/Contact Max. Mate 0.19 N/Contact Min. Unmate NA NA Final Final 6.3 mΩ Max. Change No Detrimental Cond. Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 12 of 18 Group # 4 (MFG), ATCS Receptacle / FCI GXT™ Plated Header Step # 1 2 Test Visual Exam LLCR 3 Durability Precond. 4 5 6 LLCR Thermal Precond. LLCR 7 Mating Force Unmating Force 8 9 10 11 12 LLCR MFG LLCR MFG LLCR 13 Reseat 14 15 LLCR Visual Exam Requirement No Detrimental Cond. ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Initial Result No Detrimental Cond. 27 mΩ Max. Comments Pass Pass Preconditioning 0.52 N/Contact Max. Mate 0.38 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning 0.3 mΩ Max. Change No Damage 4.6 mΩ Max. Change Pass Pass Pass after Preconditioning 0.27 N/Contact Max. Mate 0.15 N/Contact Min. Unmate NA NA before MFG 7 d Unmated Hdr & Rcpt 7 d MFG + 7 d Mated Connector Pair 14 d MFG 3.0 mΩ Max. Change No Damage 2.7 mΩ Max. Change No Damage 2.6 mΩ Max. Change Pass Pass Pass Pass Pass after MFG 0.19 N/Contact Max. Mate 0.21 N/Contact Min. Unmate NA NA Final Final 4.0 mΩ Max. Change No Detrimental Cond. Pass Pass FCI Receptacle / FCI Au Plated Header Group # 1 (Temperature Life) Test Results, FCI Receptacle / FCI Au Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 LLCR Temperature Life LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.55 N/Contact Max. Mate 0.32 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.51 N/Contact Max. Mate 0.33 N/Contact Min. Unmate NA NA after Durability Temperature Life Final Initial 0.7 mΩ Max. Change No Damage 2.0 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 13 of 18 Group # 2a (Dielectric) Test Results, FCI Receptacle / FCI Au Plated Header Step # Test Requirement 1 Visual Exam No Detrimental Cond. 2 Insulation Resistance ≥ 1 GΩ 3 DWV No Arc or Leak ≥ 5 mA 4 Thermal Shock No Damage 5 Insulation Resistance ≥ 1 GΩ 6 DWV No Arc or Leak ≥ 5 mA 7 Humidity No Damage 8 Insulation Resistance ≥ 1 GΩ 9 DWV No Arc or Leak ≥ 5 mA 10 Visual Exam No Detrimental Cond. Step Description Initial Initial Initial Thermal Shock after Thermal Shock after Thermal Shock Humidity Final Final Final Result No Detrimental Cond. ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Detrimental Cond. Comments Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Group # 2b (Thermal Shock / Humidity), FCI Receptacle / FCI Au Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Shock LLCR Dust LLCR Humidity LLCR 12 Reseat 13 14 15 16 LLCR Thermal Disturb LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.48 N/Contact Max. Mate 0.40 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.43 N/Contact Max. Mate 0.33 N/Contact Min. Unmate NA NA after Durability Thermal Shock after Thermal Shock Dust after Dust Humidity after Humidity 1.0 mΩ Max. Change No Damage 2.3 mΩ Max. Change No Damage 2.0 mΩ Max. Change No Damage 1.8 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass after Humidity 0.41 N/Contact Max. Mate 0.43 N/Contact Min. Unmate NA NA after Reseat Thermal Disturb Final Final 2.2 mΩ Max. Change No Damage 1.4 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 14 of 18 Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / FCI Au Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Precond. LLCR Mechanical Shock LLCR Vibration LLCR 12 Durability 13 14 LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.67 N/Contact Max. Mate 0.49 N/Contact Min. Unmate NA NA Initial 28 mΩ Max. Pass Preconditioning 0.50 N/Contact Max. Mate 0.38 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning Mechanical Shock after Mech. Shock Vibration after Vibration 0.8 mΩ Max. Change No Damage 0.5 mΩ Max. Change No Discontinuity > 1 µs 2.4 mΩ Max. Change No Discontinuity > 1 µs 2.9 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass Durability 0.29 N/Contact Max. Mate 0.20 N/Contact Min. Unmate NA NA Final Final 0.9 mΩ Max. Change No Detrimental Cond. Pass Pass Group # 4 (MFG), FCI Receptacle / FCI Au Plated Header Step # 1 2 Test Visual Exam LLCR 3 Durability Precond. 4 5 6 LLCR Thermal Precond. LLCR 7 Mating Force Unmating Force 8 9 10 11 12 LLCR MFG LLCR MFG LLCR 13 Reseat 14 15 LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Initial Result No Detrimental Cond. 29 mΩ Max. Comments Pass Pass Preconditioning 0.57 N/Contact Max. Mate 0.37 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning 1.4 mΩ Max. Change No Damage 0.8 mΩ Max. Change Pass Pass Pass after Preconditioning 0.30 N/Contact Max. Mate 0.21 N/Contact Min. Unmate NA NA before MFG 7 d Unmated Hdr & Rcpt 7 d MFG + 7 d Mated Connector Pair 14 d MFG 1.7 mΩ Max. Change No Damage 3.0 mΩ Max. Change No Damage 4.7 mΩ Max. Change Pass Pass Pass Pass Pass after MFG 0.22 N/Contact Max. Mate 0.24 N/Contact Min. Unmate NA NA Final Final 6.8 mΩ Max. Change No Detrimental Cond. Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 15 of 18 ATCS Receptacle / FCI Au Plated Header Group # 1 (Temperature Life) Test Results, ATCS Receptacle / FCI Au Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 LLCR Temperature Life LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.50 N/Contact Max. Mate 0.30 N/Contact Min. Unmate NA NA Initial 27 mΩ Max. Pass Preconditioning 0.48 N/Contact Max. Mate 0.32 N/Contact Min. Unmate NA NA after Durability Temperature Life Final Initial 1.3 mΩ Max. Change No Damage 6.1 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass Group # 2a (Dielectric) Test Results, ATCS Receptacle / FCI Au Plated Header Step # Test Requirement 1 Visual Exam No Detrimental Cond. 2 Insulation Resistance ≥ 1 GΩ 3 DWV No Arc or Leak ≥ 5 mA 4 Thermal Shock No Damage 5 Insulation Resistance ≥ 1 GΩ 6 DWV No Arc or Leak ≥ 5 mA 7 Humidity No Damage 8 Insulation Resistance ≥ 1 GΩ 9 DWV No Arc or Leak ≥ 5 mA 10 Visual Exam No Detrimental Cond. EL-2011-04-020A CR-PE Step Description Initial Initial Initial Thermal Shock after Thermal Shock after Thermal Shock Humidity Final Final Final Result No Detrimental Cond. ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Damage ≥ 1 GΩ No Arc or Leak ≥ 5 mA No Detrimental Cond. 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Comments Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Page 16 of 18 Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / FCI Au Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Shock LLCR Dust LLCR Humidity LLCR 12 Reseat 13 14 15 16 LLCR Thermal Disturb LLCR Visual Exam Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.46 N/Contact Max. Mate 0.36 N/Contact Min. Unmate NA NA Initial 27 mΩ Max. Pass Preconditioning 0.46 N/Contact Max. Mate 0.34 N/Contact Min. Unmate NA NA after Durability Thermal Shock after Thermal Shock Dust after Dust Humidity after Humidity 0.7 mΩ Max. Change No Damage 5.7 mΩ Max. Change No Damage 3.3 mΩ Max. Change No Damage 3.9 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass after Humidity 0.32 N/Contact Max. Mate 0.37 N/Contact Min. Unmate NA NA after Reseat Thermal Disturb Final Final 1.2 mΩ Max. Change No Damage 1.3 mΩ Max. Change No Detrimental Cond. Pass Pass Pass Pass Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / FCI Au Plated Header Step # 1 Test Visual Exam 2 Mating Force Unmating Force 3 LLCR 4 Durability Precond. 5 6 7 8 9 10 11 LLCR Thermal Precond. LLCR Mechanical Shock LLCR Vibration LLCR 12 Durability 13 14 LLCR Visual Exam EL-2011-04-020A CR-PE Requirement No Detrimental Cond. Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change No Discontinuity > 1 µs ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Result No Detrimental Cond. Comments Pass Initial 0.49 N/Contact Max. Mate 0.46 N/Contact Min. Unmate NA NA Initial 26 mΩ Max. Pass Preconditioning 0.49 N/Contact Max. Mate 0.36 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning Mechanical Shock after Mech. Shock Vibration after Vibration 0.6 mΩ Max. Change No Damage 0.7 mΩ Max. Change No Discontinuity > 1 µs 1.6 mΩ Max. Change No Discontinuity > 1 µs 1.3 mΩ Max. Change Pass Pass Pass Pass Pass Pass Pass Durability 0.27 N/Contact Max. Mate 0.21 N/Contact Min. Unmate NA NA Final Final 1.5 mΩ Max. Change No Detrimental Cond. Pass Pass 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 17 of 18 Group # 4 (MFG), ATCS Receptacle / FCI Au Plated Header Step # 1 2 Test Visual Exam LLCR 3 Durability Precond. 4 5 6 LLCR Thermal Precond. LLCR 7 Mating Force Unmating Force 8 9 10 11 12 LLCR MFG LLCR MFG LLCR 13 Reseat 14 15 LLCR Visual Exam Requirement No Detrimental Cond. ≤ 55 mΩ Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change No Damage ≤ 10 mΩ Change Read & Record Mate Force/ Contact Read & Record Unmate Force/Contact ≤ 10 mΩ Change No Detrimental Cond. Step Description Initial Initial Result No Detrimental Cond. 27 mΩ Max. Comments Pass Pass Preconditioning 0.45 N/Contact Max. Mate 0.33 N/Contact Min. Unmate NA NA after Durability Preconditioning after Preconditioning 0.2 mΩ Max. Change No Damage 2.8 mΩ Max. Change Pass Pass Pass after Preconditioning 0.27 N/Contact Max. Mate 0.18 N/Contact Min. Unmate NA NA before MFG 7 d Unmated Hdr & Rcpt 7 d MFG + 7 d Mated Connector Pair 14 d MFG 6.4 mΩ Max. Change No Damage 3.7 mΩ Max. Change No Damage 1.5 mΩ Max. Change Pass Pass Pass Pass Pass after MFG 0.21 N/Contact Max. Mate 0.23 N/Contact Min. Unmate NA NA Final Final 5.9 mΩ Max. Change No Detrimental Cond. Pass Pass Revision Record Revision Level A Revision Date 17 May 2011 EL-2011-04-020A CR-PE Pages Changed All Description of Changes Original release 1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering. Page 18 of 18