REPLACE CASE DATA SHEET PDZE This replacing case is used in a situation where compact controller E series and F series are replaced with compact controller M series. This product is convenient when wiring from the duct is difficult. It results in substantial labor savings. SPECIFICATIONS 1.Types of Compact Controller M series models that may be built-in Continuous output type controller, 1 Y Y Model : PDA211A -B 2 DM Step output type controller, Y Model : PDC211A2-B Y M Continuous output type manual loader, Y Y Model : PDB111A2-BA ADM Continuous output type setter, Y Model : PDF111A2-BRY RY M Continuous output type ratio setter, 1 Y Model : PDG111A -BRY 2 RY M Electronic indicator, Y Model : PDJ111A2-BYY M 2. Number of input/output points The specification such as the influence of the accuracy and environment corresponds to the specification for Compact Controller M series. 2-1 Analog inputs • Points : MAX. 7 points • Kind of input : Voltage input • Input range : 1 to 5V DC Note: The opening input of an step output type controller is applicable to voltage input specification only. 2-2 Analog outputs 1) Control output or manipulated output • Points : 1 point • Output signal : 4 to 20mA DC Note: This function is valid only with a continuous output type controller or a continuous output type manual loader. 2) Auxiliary analog output • Points : 5 points • Output signal : 1 to 5V DC 2-3 Digital inputs /outputs 1) Auxiliary digital input signals • Points :9 points 2) Control output signal (pulse width output “PO”) • Points :1 set (2 points) Note: This function is valid only with an step output type controller. Important: Externally cross-connect the control outputs to prevent the increasing pulse and the decreasing pulse from being turned on at the same time. 3) Fault output signal (“FLT”) • Points :1 point 4) Auxiliary digital output signal • Points :10 points (with a continuous output type instrument or an electronic type indicator) 8 points (with an step output type controller) 3. Operation ambient specifications • Dielectric strength : 500V AC × 1 minute (Between power terminals VP, PC and ground terminal) 500V AC × 1 minute (Between signal terminals and ground terminal) • Insulation resistance : 500V DC, 50MΩ or more • Grounding : D-class grounding • insuration location : at room • Ambient temperature : 0 to 50˚C (but, 40˚C or less when multirow/-tier mounting) • Temperature change ratio : 10˚C/H or less • Ambient humidity : 5 to 90%RH (not condensed) • Continuous vibration : Not specified. Provide a support in the panel, which should be fixed to the case for vibration resistance. • Altiude : 2000m or lower above the sea level EDS11-139a Date Jan. 8, 2008 PDZE • Transport and storege : Temperature ; -20 to 70˚C Temperature change ratio ; 10˚C/H or less Humidity ; 5 to 95%RH (not condensed) Shock ; Not specified • Mounting angle : Allowable within backward angle 0 to 45, not allowable down ward 45∼90° 5. Type designation PDZE1003 (continuous output type controller, continuous output type instrument and electronic type indicator) PDZE2003 (step output type controller: Corresponds to PDC only) 4. Structure • Case : Stainless steel • Finish color of case : Munsell N1.5 • Protection : Not protected • External dimensions : 70.5 (W) × 180MAX (H) × 403 (D) mm Depth from front panel (including terminal cover) • Mass : Approx. 1.5kg (without CC-M main unit) • Mounting method : Flash on indoor panel 6. Scope of supply Replacing case Fixture × 1, bolt × 1, mounting hardware × 1 Instruction manual (CC-M main unit is not included. It is to be ordered separately.) (Supporting hardware is not included. Kindly use existing hardware.) 67 OUTLINE DIAGRAM (Unit : mm) CC-M (Excluded from scope of delivery) 153 144 Panel 180MAX Panel thickness 8mm or less Fixing metal Support Bolt 200MIN 100MIN. 72 Replace case terminal 375 403 PANEL CUTOUT 68 +0.7 0 2 MOUNTING n UNITS 138 +10 250MIN. 138 +10 250MIN. MOUNTING ONE UNIT (72.2n-4) +10 n 2 n；Q'TY External connection diagram PDZE1003 Screw terminal area (Continuous output type instrument) (Unused) (DI) (DI) 11 12 13 − INT SMV 31 32 33 − − FLT (Unused) (Unused) (DO) Analog output (1-5V) V V V V Control output V (4-20mA) Grounding 24V instrament power supplyDIO power supply- 51 52 53 54 55 56 57 58 59 60 61 62 KPV SV AO1 AO2 SC SC MV MI＋ MI− G PC PCD 71 72 73 74 75 76 77 78 79 80 81 82 PV CAS AI1 AI2 AI3 AI4 AI5 H L − VP VPD Analog input (1-5V) (DO) (DO) (Unused) 24V instrament power supply+ DIO power supply+ Note : Continuous output type setter, ratio setter or electronic indicator is to be connected to this terminal. Provided, however, that control output terminal cannot be used. Multi connector area (Continuous output type controller / operator) 23 24 25 26 27 28 29 30 31 32 33 34 H L − − − DO1 DO2 DO3 DO4 DO5 DO6 DO7 13 14 15 16 17 18 19 20 21 22 DI5 PV-TRK R-ACK DI1 DI2 DI3 DI4 − DO8 MV − − PCD AO1 AO2 AI1 AI2 AI3 Al4 AI5 SC VPD 1 2 3 4 5 6 7 8 9 10 11 12 Note : Continuous output type setter, ratio setter or electronic indicator is to be connected to this terminal. PDZE2003 Screw terminal area (Step output type controller ) (Unused) (DI) (DI) 11 12 13 − INT SMV 31 32 33 − − FLT (Unused) (Unused) (DO) Analog output (1-5V) V V V V V Grounding 24V instrument power supply DIO power supply - Multi connector area 51 52 53 54 55 56 57 58 59 60 61 62 KPV SV AO1 AO2 SC SC − Wo W− G PC PCD 71 72 73 74 75 76 77 78 79 80 81 82 PV CAS − AI2 AI3 AI4 AI5 PO＋ PO− − VP VPD Analog input (1-5V) Control output + Control output (Unused) 24V instrument power supply + DIO power supply + Note: Externally cross-connect the control outputs. (Step output type controller) L1 23 24 25 26 27 28 29 30 31 32 33 34 H L − − − − − DO3 DO4 DO5 DO6 DO7 13 14 15 16 17 18 19 20 21 22 DI5 PV-TRK R-ACK DI1 DI2 DI3 DI4 − DO8 MV 1 2 3 4 5 6 7 8 9 10 11 12 − − PCD AO1 AO2 − AI2 AI3 Al4 AI5 SC VPD + M L2 PO＋ PO− Note: Open input is 1 to 5 V DC. In the case of resistance input (potentiometer input), apply voltage with potentiometer input converters placed before and after. Note : Step output type controller is to be connected to this terminal 3 PDZE Isolated blocks Denotes isolation Power supply Power supply section DI Digital input VP, PC Digital output Ground Ground DO G PV Analog input section AI MI CAS 4 Analog output section AO List of terminal numbers and terminal names corresponding to the replacing case and CC-M (Wiring should be performed so as to coincide the terminal name of the replaced type with that of the replacing case). 【PDZE1003】 CC-M (PDA) Terminal No. Terminal name 11 I＋1 14 I＋2 31 FLT 55 AO5 52, M6 AO2 53 AO3 54 AO4 51, M5 AO1 56, 57,M11 SC 62,M12,M34 PCD 63 G 64 N/− 71, M7 AI1 72, M8 AI2 73, M9 AI3 74, M10 AI4 75 AI5 77 MI＋1 78 MI−1 82, M33 VPD 83 L/＋ M13 DI1 M14 DI2 M15 DI3 M16 DI4 M17 DI5 M19 DI7 M20 DI8 M21 DI9 M22 DI10 M23 DO1 M24 DO2 M25 DO3 M26 DO4 M27 DO5 M28 DO6 M29 DO7 M30 DO8 M31 DO9 M32 DO10 Replace Case Terminal Terminal No. Terminal name 71 PV 72 CAS 33 FLT 57, M22 MV 54, M5 AO2 51 KPV 52 SV 53, M4 AO1 55, 56,M11 SC 62, M3 PCD 60 G 61 PC 73, M6 AI1 74, M7 AI2 75, M8 AI3 76, M9 AI4 77, M10 AI5 58 MI＋ 59 MI− 82, M12 VPD 81 VP M16 DI1 M17 DI2 M18 DI3 M19 DI4 M13 DI5 M14 PV-TRK M15 R-ACK 12 INT 13 SMV M28 DO1 M29 DO2 M30 DO3 M31 DO4 M32 DO5 M33 DO6 M34 DO7 M21 DO8 M23, 78 H M24, 79 L Note2 Controller (type PMK-3/CC-F) Controller (type PMA-3/CC-E) Controller (type PNA/CC-S) Manual loder (PMB) Setter (PMF) Ratio setter (PMG) Remarks Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal name 71 PV 71 PV 11 I＋ 31 PV 31 PV 31 PV Analog input 72 CAS 72 CAS 71 CAS − − 33 CAS 33 CAS Analog input 33 FLT 33 FLT 34 FLT − − − − − − Digital output 57, M22 MV 76 MV 54 MV 35 MV − − 35 SO Analog output 54, M5 AO2 − − − − − − − − − − Analog output 51 KPV 51 KPV 51 KPV − − − − − − Analog output 52 SV 52 SV 52 SV − − 34 SV 34 SV Analog output 53, M4 AO1 53 AO1 53 AO1 − − − − − − Analog output 55, 56,M11 SC 54, 55 SC 55, 76 SC 32 SC 32 SC 32 SC Signal common 62, M3 PCD 62 PCD 61 PCD 16 PC Note1 16 PC Note1 16 PC Note1 Digital Common 60 G 60 G 62 G G G G G G G Grounding 61 PC 61 PC 60 PC 16 PC Note1 16 PC Note1 16 PC Note1 Instrument power supply 73, M6 AI1 73 AI1 72 AI1 33 AI1 33 AI1 33 AI1 Analog input 74, M7 AI2 74 AI2 73 AI2 − − − − − − Analog input 75, M8 AI3 75 AI3 74 AI3 − − − − − − Analog input 76, M9 AI4 − − − − − − − − − − Analog input 77, M10 AI5 − − − − − − − − − − Analog input 58 MI＋ 56 MI＋ 56 MI＋ 36 MI＋ − − − − Control output 59 MI− 57 MI− 57 MI− 37 MI− − − − − Control output 82, M12 VPD 82 VPD 82 VPD 15 VP Note1 15 VP Note1 15 VP Note1 Digital power supply + 81 VP 81 VP 81 VP 15 VP Note1 15 VP Note1 15 VP Note1 Instrument power supply + M16 DI1 31 PI＋ 32 PI＋ − − 12 PI＋ 12 PI＋ Digital input M17 DI2 32 PI− 33 PI− − − 13 PI− 13 PI− Digital input M18 DI3 − − − − − − − − − − Digital input M19 DI4 − − − − − − − − − − Digital input EX-MC（DI2） 79 EX-MC（DI2） − − − − − − Digital input M13 DI5 80 PV-TRK（DI1） − − − − − − Digital input M14 PV-TRK 79 PV-TRK 80 R-ACK（DI3） − − − − − − Digital input M15 R-ACK 78 R-ACK 78 − − − − − − − − − − − − Digital input 13 SMV 13 SMV 15 SMV 12 MC − − − − Digital input M28 DO1 − − − − − − − − − − Digital output M29 DO2 − − − − − − − − − − Digital output M30 DO3 − − − − − − − − − − Digital output M31 DO4 − − − − − − − − − − Digital output M32 DO5 − − − − − − − − − − Digital output M33 DO6 11 M 13 M 11 M 11 L 11 L Digital output M34 DO7 12 LS 14 LS（DO1） − − − − − − Digital output M21 DO8 77 R-REQ 77 R-REQ − − − − − − Digital output M23, 78 H 58 H 58 H − − − − − − Digital output M24, 79 L 59 L 59 L − − − − − − Digital output Replaced Instruments Note1: Connect PC and VP wires to PC and PCD, and VP and VPD, respectively, of the replace case. Note: Terminal numbers on left of each model Note: Terminal names on right of each model Note2: In case of soft connection (wafer connection) with CC-M, confirm the replace case and CC-M terminals. Common: Screw terminals “M”, “PI+”, “PI-”, “PDI” cannot be used. (11) (31) (32) (80) Multi-connectors “R-REQ”, “LS”, “NOT-A”, “C-ENBL”, “HM” cannot be used. The replace case terminal is not provided with a connector for communication. 5 PDZE List of terminal numbers and terminal names corresponding to the replacing case and CC-M (Wiring should be performed so as to coincide the terminal name of the replaced type with that of the replacing case). 【PDZE2003】 CC-M(PDC) Terminal No. Terminal name 11 I＋1 14 I＋2 31 FLT 55 AO5 52, M6 AO2 53 AO3 54 AO4 51, M5 AO1 56, 57,M11 SC 62,M12,M34 PCD 63 G 64 N/− Ai1 71,M7 56, 57,M11 SC 72, M8 AI2 73, M9 AI3 74, M10 AI4 75 AI5 M23 DO1 M24 DO2 82, M33 VPD 83 L/＋ M13 DI1 M14 DI2 M15 DI3 M16 DI4 M17 DI5 M19 DI7 M20 DI8 M21 DI9 M22 DI10 M23 DO1 M24 DO2 M25 DO3 M26 DO4 M27 DO5 M28 DO6 M29 DO7 M30 DO8 M31 DO9 M32 DO10 Replace Case Terminal Terminal No. Terminal name 71 PV 72 CAS 33 FLT M22 MV 54, M5 AO2 51 KPV 52 SV 53, M4 AO1 55, 56,M11 SC 62, M3 PCD 60 G 61 PC 58 Wo 59 W− 74, M7 AI2 75, M8 AI3 76, M9 AI4 77, M10 AI5 78 PO＋ 79 PO− 82, M12 VPD 81 VP M16 DI1 M17 DI2 M18 DI3 M19 DI4 M13 DI5 M14 PV-TRK M15 R-ACK 12 INT 13 SMV M28 − M29 − M30 DO3 M31 DO4 M32 DO5 M33 DO6 M34 DO7 M21 DO8 M23 H M24 L Remarks Controller (type PML-3/CC-F) Controller (type PMC-3/CC-E) Controller (type PNC/CC-S) Manual loder (PMD) Manual loder (PND) − Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal No. Terminal name Terminal name Analog input 71 PV 71 PV 11 I＋ 31 PV 11 I＋ − − Analog input 72 CAS 72 CAS 71 CAS − − − − − − Digital output 33 FLT 33 FLT 34 FLT − − 34 FLT − − Analog output M22 MV − − − − − − − − − − Analog output 54, M5 AO2 − − − − − − − − − − Analog output 51 KPV 51 KPV 51 KPV − − 51 KPV − − Analog output 52 SV 52 SV 52 SV − − − − − − Analog output 53, M4 AO1 53 AO1 53 AO1 − − − − − − 55, 56,M11 SC 54, 55 SC 55, 76 SC 32 SC 55, 76 SC − − Signal common 62, M3 PCD 62 PCD 61 PCD 16 PC Note1 61 PCD − − Digital Common 60 G 60 G 62 G G G 62 G − − Grounding 61 PC 61 PC 60 PC 16 PC Note1 60 PC − − Instrument power supply W＋ Note5 54 Wo − − Analog input 58 Wo 75 Wo 54 Wo 33 59 W− 76 W− 75 W− 35 W− 75 W− − − Signal common 74, M7 AI2 − − 73 AI2 − − − − − − Analog input 75, M8 AI3 − − − − − − − − − − Analog input 76, M9 AI4 − − − − − − − − − − Analog input 77, M10 AI5 − − − − − − − − − − Analog input 78 PO＋ 56 PO＋ 56 PO＋ 36 PO＋ 56 PO＋ − − Control output Control output 79 PO− 57 PO− 57 PO− 37 PO− 57 PO− − − Digital power supply + 82, M12 VPD 82 VPD 82 VPD 15 VP Note1 82 VPD − − Instrument power supply + 81 VP 81 VP 81 VP 15 VP Note1 81 VP − − Digital input M16 DI1 31 PI＋ 32 PI＋ 12 PI＋ 32 PI＋ − − Digital input M17 DI2 32 PI− 33 PI− 13 PI− 33 PI− − − Digital input M18 DI3 − − − − − − − − − − Digital input M19 DI4 − − − − − − − − − − Digital input EX-MC（DI2） 79 （DI2） − − − − − − M13 DI5 80 Digital input PV-TRK（DI1） 80 PV-TRK（DI1） − − − − − − M14 PV-TRK 79 Digital input R-ACK（DI3） − − − − − − M15 R-ACK 78 R-ACK 78 Digital input 12 INT − − − − − − − − − − Digital input 13 SMV 13 SMV 15 SMV 12 MC 15 SMV − − Digital output M28 DO1 − − − − − − − − − − Digital output M29 DO2 − − − − − − − − − − Digital output M30 DO3 − − − − − − − − − − Digital output M31 DO4 − − − − − − − − − − Digital output M32 DO5 − − − − − − − − − − Digital output M33 DO6 11 M 13 M − − 13 M − − Digital output M34 DO7 12 LS 14 LS（DO1） − − − − − − Digital output R-REQ（DO2） − − − − − − M21 DO8 77 R-REQ 77 Digital output M23 H 58 H 58 H − − 58 H − − Digital output M24 L 59 L 59 L − − 59 L − − Note2,3,4 Note1: Connect PC and VP wires to PC and PCD, and VP and VPD, respectively, of the replace case. Note2: In case of soft connection (wafer connection) with CC-M, confirm the replace case and CC-M terminals. Note3: Ai1 terminal on replace case terminal is not connected in the interior (it should not be used). Note4: Terminals DO1 and DO2 (multi-connector terminals) on replace case terminal have not been connected internally, and cannot be used. Replaced instruments Note: Terminal numbers on left of each model Note: Terminal names on right of each model Note5: PMD is of different connecting terminal names. Be careful. Furthermore, terminal names of PML and PMC are also different with I type. Be careful. Common: Screw terminals “M”, “PI+”, “PI-”, “W+”, “PDI” cannot be used. (11) (31) (32) (57) (80) Multi-connectors “R-REQ”, “LS”, “NOT-A”, “DO1”, “DO2”, “C-ENBL”, “AI1” cannot be used. The replace case terminal is not provided with a connector for communication. Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Sales Div. III, International Sales Group Global Business Group Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan http://www.fesys.co.jp/eng Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425 http://www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan