COMPACT CONTROLLER M [CC-M] (PROGRAMMABLE CONTINUOUS OUTPUT TYPE) Digital Controller DATA SHEET PDA3 The Compact Controller M (programmable continuous output type) is a multi-loop process controller. It accepts 1 to 5 V DC and signals from thermocouples and resistance bulb as input, and is provided with abundant control and computation functions to allow configuring a flexible system with a high cost performance. FEATURES 1. Multi-loop controller of up to 4 control outputs. CC-M has max.4 control outputs,that is real 4-loop multiloop controller. [Note] In this data sheet, the term "loop" is used in the same meaning as the quantity of control output. 2. Control and computation functions dependent on wafers Control and computation functions are implemented by combining function-software packages called "WAFERS." Since the WAFERS are built in the controller, optimum system can be programmed by using the front-panel keys and the PC based configurator. 3. High visibility ensured with color graphic display A color LCD is adopted for graphic display of multi-loop bar graph and trend screens,etc. 4. Communication function (option) RS-485 (Modbus protocol or OPTO22 interface) are available. 5. Soft logic function (option) PLC function can be implemented by IEC61131-3 standard programming language through the PC based configuration software. 6. Back-up (option) If the controller becomes faulty, influence over the system can be evaded by changing the built-in backup operation unit. 7. Memory card (option) Memory card can save any data, for example process input, WAFER output, etc. SPECIFICATIONS 1. Control and Computation Functions Control and computation functions are implemented by combining function-software packages called "WAFERS." Combination of WAFERS is called "WAFER connection." CC-M comprises 100 kinds of WAFERS. WAFER connection is made by operating the keys on the front panel or using the PC based configurator. (1) PID control • Number of loops and PID : Selectable among the following 1 loop (1 control output / 2PID) 2 loops (2 control outputs / 4PID) 4 loops (4 control outputs / 8PID) • Proportional band (P) : 1.0 to 3276.7%, set at 3000.0% for delivery • Integration time (I) : 0.1 to 3276.7 s, set at 3000.0 s for delivery • Derivative time (D) : 0.0 to 900.0 s, set at 0.0 s for delivery (2) Programming function • Programming method : WAFER connection • Program capacity : 48 WAFERS x 4 loops (max. 192 WAFERS) A maximum of 48 WAFERS usable in 1 loop • Kind of wafer : 100 kinds listed in Table 1 (3) Computation cycle : 200 ms for 4-loop (8PID) control of simplicity PID (4) Alarm function : Alarm can be displayed and output • Method through WAFER connection. : Each high/low of PV, SV and MV, PV • Kinds change rate alarm, MV change rate alarm, high/low deviations. EDSX11-132e Date Dec. 24, 2003 PDA3 2. Input Signals Performance under reference condition(23± 2˚C, 55± 10%RH, Power voltage and frequency variation ± 1%, free from the effect of external noise) unless otherwise specified. 2-1 Analog input signal • Number of inputs 8 inputs • Inpute signal types: DC voltage, thermocouple (option), resistance bulb (option) Two thermocouple inputs or two resistance bulb inputs are selectable. (1) DC voltage • Input range: Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery : 1 to 5 V DC • Input accuracy: ± 0.1% of input span± 1 digit • Scaling (Engineering data conversion) : Settable within a range from -32767 to 32767 4, 3, 2, 1 or 0 digit below decimal point is selectable. Initial set before delivery : 0.00% to 100.00% • Engineering unit: Settable in up to 8 characters Usable characters: Alphabets numerals, symbols such as +, – ,*,etc. • Input accuracy guarantee range: –5% to 105% of input range. • Maximum continuous permissible voltage: ± 35 V • Input resistance: 1 MΩ or more • Influence by ambient temperature: ± 0.1% FS/10°C or less. • Influence by power supply fluctuation: ± 0.1% FS or less. • Isolation : Non-isolated from internal circuit. • In case of current input: Shunt resistor need to be connected to the analog input terminal. (250 Ω shunt resistor is optional item) (2) Thermocouple (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit [Note]B type: ± 5% between 0 to 400˚C S and R type: ±1%between 0 to 500˚C All type of TC: ± 5% under–100˚C • Reference junction compensation error: ± 1.0°C (provided measurable range is –50°C and higher) [Note]Reference junction compensation resistor is connected at external input terminal in case of thermocouple input is ordered. • Input accuracy guarantee range: –5% to 105% of input range. • Input resistance: 1 MΩ or more • Allowable signal source resistance: 100 Ω or less (Zener barrier connection unallowable) 2 • Influence by signal source resistance: About 0.25 µV/Ω • Influence by ambient temperature: ± 0.2% FS/10°C ± 1°C or less. • Influence by power supply fluctuation: ± 0.2% FS ± 1˚C or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. (3) Resistance bulb (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit • Input accuracy guarantee range: -5% to 105% of input range • Allowable wiring resistance: 10Ω or less per wire, provided wiring resistance must be equal among 3 wires (Zener barrier connection unallowable) • Influence by ambient temperature: ± 0.2% FS/10˚C or less. • Influence by power supply fluctuation: ± 0.2% FS or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. [Note] FS: full span. • Sampling period : 100 ms 2-2 Digital input signal • Number of inputs : 10 inputs • Electrical specifications : No-voltage contact or transistor contact ON/0 V, OFF/24 V, ON current/about 8 mA Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Contact rating : 30 V DC, 10 mA or more • Signal judgment : No-voltage contact Contact resistance; 200 Ω or less at ON, 100 kΩ or more at OFF : Transistor contact 1V max at ON., leakage current 100µA max. at OFF 3. Output Signals Performance under reference condition(23± 2˚C, 55± 10%RH, Power voltage and frequency variation ± 1%, free from the effect of external noise) unless otherwise specified. 3-1 Analog output signal (1) Control output • Number of outputs : Selectable among 1, 2 and 4 outputs • Output signal : 4 to 20 mA DC • Output accuracy : ± 0.2% FS • Load resistance : 600 Ω or less • Output accuracy guarantee range : 2 to 22 mA DC • Influence by ambient temperature : ± 0.2% FS/10˚C or less • Influence by power supply fluctuation : ± 0.2% FS or less : Non-isolated from internal circuit • Isolation (2) Auxiliary analog output • Number of outputs: : 4 outputs • Types of signal : Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery: 1 to 5 V DC • Output accuracy : ± 0.1% FS • Load resistance : 15 kΩ or more • Output guarantee range : 1 to 5 VDC : –12.5% to 112.5% : 0 to 5 VDC : 0% to 112.5% : 0 to 10VDC : 0% to 105% • Influence by power supply fluctuation : ± 0.1% FS or less : Non-isolated from internal circuit •Isolation 3-2 Digital output signal • Number of outputs : 10 outputs • Electrical specifications : Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 3-3 Fault output signal (terminal symbol FLT) • Number of outputs : 1 output • Electrical specifications : Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 4. Display • Display unit : 16 Colors graphic liquid crystal display, with CFL back light and contrast adjust function. • Contents of display : Menu : Loop panel (1, 2, 4 and 8 loops) Bar graph display, digital display, etc. [Note] The term "loop" hereby indicates the number of control blocks. It does not mean the number of control out puts. : Tuning screen : Trend screen (max. 8 screens) : Alarm and alarm historical screen : Analog input/output and digital input/ output indication screen : WAFER connection screen : Parameter setting screen 5. Setting and Operation (1) Set point setting method : Up key/down key • Setting key • Setting speed : About 40 s/FS • Setting resolution : 0.05% FS/each key press (2) Control output operation method • Operation key : Up key, down key and high-speed key • Operation speed : About 40 s/FS (usual), about 8 s/FS (high speed) (3) Operation mode • Kinds of operation mode : C, A, and M [Note] C : Cascade mode (operation according to remote set point) A : Auto mode (operation according to the local set point) M : Manual mode (control output to be manually operated by operator) • Changeover : Balance bumpless changeover from Auto to Cascade Balanceless bumpless in other Auto to Cascade Balanceless bumpless in other changeover [Note] Balance bumpless changeover is a method where each setting value needs to be balanced by operator himself at the time of changeover. Balanceless bumpless changeover is a method where each setting value is automatically balanced by the controller at the time of changeover. (4) Security : Setting of a password • Method : Settable in 4 numerals (within 0000 to • Password ffff) Initial set before delivery: 0000 • Contents of security : Inhibition of parameter setting (5) Other setting items : Settable in up to 8 characters • Tag name Usable characters; alphabes, numerals, symboles such as +, – ,*,etc. 6. Power Supply • Voltage rating : 100 V to 240 V AC/24 V DC • Allowable range : 85 V to 264 V AC/20 V to 30 V DC • Frequency : 47 to 63 Hz • Power consumption : 60 VA or less (100 V to 240 V AC) : 30 W or less (24 V DC) • Power supply output voltage (terminal symbol VP and PC) : 20V to 30V DC,max. 40mA 3 PDA3 7. General performance and characteristics • Insulation resistance : 500 V DC, 50 MΩ or more. • Dielectric strength : 2,000 V AC for 1 minute between power terminal and ground terminal in case of 100 V to 240 V AC power supply : 500 V AC for 1 minute between power terminal and ground terminal in case of 24 V DC power supply. : 500 V AC for 1 minute between signal communication terminals and ground terminal • Rush current : 60 A or less. (100 V AC to 240 V AC power supply) : Set and display year, month, day, hour, • Clock minute, second accuracy : ± 100 ppm except of time lag shorter than 1 s / power ON / OFF action. • Memory backup : Protection by lithium battery. (expected battery life is about 2 years under room temperature) Parameter and program are stored nonvolatile memory. 8. Operating and storage conditions • Operating temperature : 0 to 50˚C : 0 to 40°C in case of multiple mounting ( Temperature change rate : Max. 10˚C / h) • Transport and storage temperature : -20 to 70˚C ( Temprature change rate : Max. 20˚C / h) • Operating humidity : 5 to 90% RH, condensation unallowable • Transport and storage humidity : 5 to 95% RH, condensation unallowable • Operating continuous vibration : 4.9 m/s2 or less • Transport and storage shock : Fall of 60cm max. in packed status 9. Power Failure and restart Function • Permissible duration of momentary power failure : 20 ms at 90V AC (100 V to 240 V AC only) In the case of 24V DC, it is recommended to avoid power failure problem that system power supply unit with permissible duration of momentary power failure of 20ms or more (PXJ, for example) is used. • Behavior at power failure detection : Control stops at detection of power failure. • Power recovery mode : Selectable initial start and continuous start 4 10. Self-Diagnosis • Control and computation circuit failure : Monitoring with watchdog timer • Input signal failure : Voltage/current input Monitoring of range over : Thermocouple and resistance bulb Monitoring of disconnection • Control output signal failure : Monitoring of disconnection by read back check • Behavior at failure : FLT is indicated, FLT lamp lights, FLT output signal turns on, control stops and control output is held. 11. Structure • Enclosure : Plastic (material: PC-ABS) • Finish color : Front frame and enclosure both gray • Flame resistance : UL94V-0 • Protection : Front face; IP54 (display unit and operation key) • External dimensions (W x H x D) : 72 x 144 x 280 mm • Mass : 1.9 kg or less • Mounting method : Flush on indoor panel Vertical mounting as standard Tilted mounting allowed within backward angle 0° to 45°. 90° to 45° For panel cutout dimension, refer to Panel Cutout Dimensions • External terminal : Compression terminal type 12. Backup Function (option) • Method : With backup operation unit • Number of control outputs : 1, 2 or 4 outputs selectable. • Indication : Control output indication of each loop (mA indication) • Indicator : 21-segment LED • Indication changeover : Changeable to each loop by loop selection key Loop No. indicated by 1-digit LED • Operation key : Control output up, control output down, loop selection • Operation resolution : 5% • Backup changeover : Changeover has been made by the HM (Hard Manual) switch. However, changeover cannot be made when the backup operation unit is faulty. : In all loops, changeover to the HM mode is blanceless and bumpless. 13. Communications (option) 13-1 RS485 interface-1 • Communication behavior : Slave • Communication protocol : Modbus® protocol • Physical specification : EIA RS-485 • Communication method : Half-duplex, bit serial : Start-stop synchronizing • Connection form : Multi-drop • Communication speed : 19.2 kbps • Communication distance : Max. 500 m in total • Number of connectable units : Max. 31 units : Fixed to 8 bits • Data length : Odd / Even / None • Parity : 1 or 2 • Stop bit : Isolated from internal circuit • Isolation : 100 Ω (optional item) • Terminator • Communication items : Parameters and process value. • RS232C / RS485 signal converter (optional item) : Code symbol: PDZT0001 13-2 RS485 interface-2 • Communication behavior : Master : I/O extension • Usage Analog input / output : Max.4 Digital input / output : Max.32 • Communication protocol : OPTO22 interface • Physical specification : EIA RS485 • Communication method : Half-duplex, bit serial : Start-stop synchronizing • Communication speed : 57.6 kbps • Communication distance : Max.50m in total • Number of connectable units : Max.31 units [Note] Number of units is limited depend on the number of I/O points. • Isolation : Isolated from internal circuit • Terminator : 100 Ω (optional item) • Communication item : Parameters, process values,etc. • Connectable slave unit : SNAP I/O series (OPTO22 corporation) 14. Soft logic function (option) [Note] The both of soft logic function and WAFER is not available to operate one time. • Programming method : Based on IEC 61131-3 available language; Ladder diagram (LD) Sequential function chart (SFC) Function block diagram (FBD) : Programming is to be carried out using the PC based configuration software. Programming and editing are not allowed on the controller • Number of steps : 2k steps of ladder • Computation cycle : 200 ms / 2k steps of ladder 15. Memory Card Interface (option) • Specification : Compact Flash® (Based on CFA) • Compatible memory card : 5 V flash memory card Capacity 4, 20 and 32 MB : Process data logging (32 points or less) • Application • Saving period : 1s to 2h • Data storage capacity Memory card capacity Data storge 4MB about 180 thousand data 20MB about 900 thousand data 32MB about 1.35 million data [Note] The data of max. 16 points (4 screens) can be storaged at storage time as 1 s. • Format method: : Dependent on this controller • Data readout : Readout by PC using PCMCIA card slot • Recommended memory card : Made by Sandisk corporation Sandisk compact Flash memory card is standardized and on the market. 5 PDA3 16. Standards under Conformity (1) General safety : IEC 1010-1 (1990) EN 61010-1 (1993) (2) EMC : Emission EN 50081-2 (1994) Immunity EN 50082-2 (1995) 17. Configuration Software 17-1 Programming loader software (code symbol : PDZP2001) This software is installed on the CD-ROM form instruction manual (PDZQ2001) supplied with the main unit. Communication cable (PDZL1001) is optionally available. • WAFER connection can be entered, edited, uploaded and downloaded. • Operation parameter can be entered, edited, uploaded and downloaded. 17-2 Soft logic configurator (optional item) (code symbol : ZOZ C-KDS-WD2A) • Programming method : Based on IEC 61131-3 [Note] The program made by this software cannot be changed by the controller function key. WAFER name Linearize Program control Flip-flop Pulse width integration Selector Changeover Timer Absolute value/sign inversion * 17-3 Recommended personal computer system • Hardware : DOS/V machine, Pentium™ 100MHz or higher Free hard disk capacity 40MB or more, memory capacity 32MB or more • Operating system : Windows 98 SE/2000/XP English version Square root extraction Lead,lag Limiter Ramp function Analog averaging 17-4 Cable (code symbol : PDZL1001) Using the configuration software, the configuration file is downloaded via RS232C transmission cable. Table 1 List of WAFERS WAFER name Primary PID Kinds Outline 9 Carries out computation on the primary loop. Carries out computation on the Secondary PID 5 secondary loop. 2 Gain schedule Outputs the PID parameter corresponding to input 1 according to the gain schedule table. 8 Bit concatevate Outputs digital data as word data to an external expansion I/O. Bit slicing Slices the digital data acquired as 1 word data from an external expansion I/O into each bit. 1 Encoder Encodes an input signal into a binary code. Sawtooth wave generator Generates a sawtooth wave with 1 a slope entered for each cycle time. BCD Converts BCD data into binary data 5 and binary data into BCD data. Logical operation Carries out AND, OR, NOT, XOR 6 and a combination of these logical operations. Arithmetic operation Carries out a combination of 8 addition, subtraction, multiplication and division. Temperature/pressure Carries out temperature and 1 compensation pressure compensation through use of differential pressure, compensated pressure, proper temperature. 6 Analog integration Pulse generation Dead band Pulse No.counter Pulse No.output Decoder Running average Sample & hold Dead time ON-OFF Alarm Palse width modurator Indicator Kinds Outline 7 Carries out segmented-line approximation with 15-segmentedline function. 4 Time schedule control by step or polygonal line approximation with 7 segments. 1 RS flip-flop. 1 Adds the change of input at each basic cycle to the previous integration value. 1 Compares two input values,and provides High output(Large one), Low output(Small one),and result of judgement on large/small. 1 Selects input or output via a switch function.Analog hold circuit also provided. 1 Outputs on-delay,off-delay timer signal via start of input signal according to timer setting. 1 Carries out absolute value processing on input and outputs the result.Also judges the sign(Positive,negative)of input value and outputs the result. 1 Extracts square root of input value and outputs the result.Low input cutoff function equipped. 3 Carries out lead/lag operation on the input and outputs the results. Used as analog filter function and for various compensations. 1 Limits the input within the range of high/low limit settings,and outputs the result.Also outputs high/low limit alarm signal. Outputs signal which changes...in 2 ramp from toward target value at the set full scale time.There are two of these wafers...in minute unit and hour unit. Carries out sequential integration on 1 input data,calculates the average value at each averaging time, and otuputs the result. Integrates the value obtained by 1 multiplying the input data by a proportional constant,and outputs the result. Outputs a pulse at the set time 1 interval. 1 Adds dead band compensation to the input and outputs the result. Detects rise of pulse and counts the 1 number of pulses. Integrates the input signal and 1 converts it to number of pulses for output. Decodes 2-bit pure binary input and 1 outputs it to 4 terminals. Calculates ranning average of input 2 data and outputs the result. Holds the input value according to 1 sample signal(0/1)and continues the output. Usable for dead time compensation 6 control etc.Data sampling can be done in 1 sec or 1 min units. Outputs ON-OFF signal with 1 hysteresis. 1 Compares the input and set value and outputs the judgment result. 1 Performs output processing in time proportional PID control. 8 Indicate input data on the front display (using 3 bar-graph display) A variety of applications are possible through combination of WAFERS. Table 2 SCOPE OF DELIVERY List of Thermocouple and Resistance Bulb Measurable range Input signal Thermocouple Input type code Input range code Measurable range˚C J 00 0.0~400.0 J 01 0.0~800.0 K 02 0.0~400.0 K 03 0.0~800.0 K 04 0.0~1200.0 R 05 0.0~1600.0 01 B 06 T 07 -200.0~200.0 08 -150.0~400.0 E 09 0.0~800.0 E 10 -200.0~800.0 S 11 0.0~1600.0 N 12 0.0~1300.0 U 13 -200.0~400.0 WRe5-26 14 0.0~2300.0 PL2 00 Optional Items Item 15 0.0~1300.0 00 0.0~150.0 01 0.0~300.0 02 0.0~500.0 03 0.0~600.0 04 -50.0~100.0 Type Terminator PDZR2001 for communication (100 Ω) 0.0~1800.0 T Resistance bulb Pt100 Controller, panel mounting bracket, instruction manual (depend on code symbols) Specification Available unit For compression terminal 1 Shunt resistor (250 Ω) PDZS2001 For compression terminal 1 Communication cable for configuration software PDZL1001 Commonly usable cable for configuration software (3m length) 1 Communication cable (Note1) For compression terminal, PDZK4xx1 from PDA to PDA With compression terminal at both ends 1 For compression terminal, PDZK5xx1 from PDA to PLC With M3.5 solderless terminal on PLC side 1 For compression terminal, PDZK6xx1 from PDA to PC 9-pin connector on PC side 1 Communication converter PDZT0001 RS232C / RS485 signal converter 1 Compact Controller M PDZX5001 (CC-M) Instruction Manual in book form (in English) Instruction manual in book form 1 Compact Controller M PDZX4001 (CC-M) Introductory Guide in book form (in English) Instruction manual in book form 1 PDZQ2001 Instruction manual on CD-ROM 1 PDZA1001 Improved mounting bracket 1 05 -100.0~200.0 Instruction Manual on CD-ROM (in English) (Note2) 06 -200.0~600.0 Mounting bracket (Note3) 07 -200.0~850.0 (Note 1) These cables are used for Modbus. Length needs to be specified. (Note 2) The instruction manual, introductory guide and programming loader software (PDZP2001) are included. (Note 3) This is the improved mounting bracket adopted from PDA-2. Refer to the outline diagram for shape and dimensions. Block diagram of electrical isolation Solid line shows isolation from the other units or circuits. Power supply Power supply unit DI1 to DI10 DI / DO unit Ground PV1 PV2 RS485 (Modbus) DO1 to DO10 Ground TC or RTD input unit AI / AO unit TC or RTD input unit Communication unit AI1 to AI6 MI1 to MI14 AO1 to AO4 RS485 (OPTO22) 7 PDA3 CODE SYMBOLS 1 2 3 4 5 6 7 8 9 10111213 1415 PDA 1 3 1 2 4 Description Controller function <4th digit code> Programmable type Number of control loops <5th digit code> 1 loop (1 control output) 2 loops (2 control outputs) 4 loops (4 control outputs) Note 1 Note 2 External terminal <6th digit code> Compression terminal 2 Input signal <7th digit code> 1 to 5 V DC Thermocouple Resistance bulb Pt100 A C D Note 3 Note 4 Note 4 Power supply voltage <9th digit code> 100V to 240V AC (Usable range 85V to 264V AC) 50 / 60Hz 24V DC (Usable range 20 to 30V DC) A B Operation mode <10th digit code> Cascade-Auto-Manual changeable type C Backup operation unit <11th digit code> Without For 1 control output, 100 to 240 V AC For 2 control outputs, 100 to 240 V AC For 4 control outputs, 100 to 240 V AC For 1 control output, 24 V DC For 2 control outputs, 24 V DC For 4 control outputs, 24 V DC Y A B C D E F Communicatioin / Memory card interface <12th digit code> (Slave) (Master) (memory card interface) Note5 Note6 Without Without Without Without Without With RS485 Without Without Note7 RS485 RS485 Without Note7 RS485 Without With Note7 RS485 RS485 With Note7 Y M C D U R Instruction manual <13th digit code> Without Instruction manual on CD-ROM (in Japanese and English) Y D 1 2 0 8 9 Note11 Programming method <14th digit code> WAFER connection method Soft logic method Note 8 Factory configuration<15th digit code> Without WAFER connection With up to 48 WAFER connection With more than 49 WAFER connection Note 9 Note10 Note10 Note 1) Control and computation function could be done by WAFER connection or soft logic function. Note 2) Control loop means the number of control output. Note 3) For current input, a shunt resistor is used for conversion into voltage. Shunt resistor is optional item. Note 4) Thermocouple and resistance bulb input are opitons. Allowable up to 2 points. Note 5) Communication cable and terminator are optional items. Note 6) Recommended maker: Sandisk corporation. Note 7) Slave interface is Modbus protocol and master interface is OPTO22 interface. Note 8) Programming method conforming with IEC61131-3. Optional items Soft logic configurator is necessary for programming. The both of Soft logic function and WAFER is not available to operate one time. Note 9) In this case, WAFER connection programming should be made by user. Connection tool (Programming loader) is optional item. When set "2" on the 14th digit code, "0" should be set on the 15th digit code. Note 10) WAFER connection specification sheets need to be prepared and submitted by user to Fuji. Input signal and measurable range initial set before delibvery is as follows. For specification of voltage input, scale is 0.00 to 100.00% For specification of thermocouple, K, 0.0 to 400.0˚C. For specification of resistance bulb is 0.0 to 150.0˚C. Note 11) Programming Loader (PDZP2001) is included in the CD-ROM. Communication cable (PDZL1001) is optionally available. This instruction manual is recorded in PDF format file. To read this manual, Adobe Acrobat Reader is required. Setup program of Acrobat Reader is also recorded on this CD-ROM. 8 FUNCTIONAL DIAGRAM RS485 (Modbus) Communication (option) Control and computation WAFER region max.4 loops Memory card (option) PC / PLC Loop 4 Loop 3 Loop 2 Control output Loop 1 Analog input Compression terminal Thermocople / Resistance bulb (option) 1st PID Analog output 2nd PID Modbus (RS232C) or Digital input Digital output Soft logic function (Based on IEC 61131-3) Communication (option) PC RS485 (OPTO22 interface) Configuration software OPTO22 SNAP I/O Back up operation unit (option) 9 PDA3 67.5 OUTLINE DIAGRAM (Unit : mm) Terminal cover Panel thickness 8 mm or less Cover bracket 144 137.5 20 Panel 21.6 280 Mounting bracket Note) The distance between other instruments and low end of PDA shall be more than 100mm. 10 100MIN. 72 MOUNTING BRACKET 16 160 50 205 PANEL CUTOUT DIMENSIONS 68 138 +1 0 250 or more 138 +1 0 For mounting multiple “n” units 250 or more For mounting one unit +0.7 0 (72.2n-4) Number of n 2 n ; Q'TY +1 0 11 PDA3 EXTERNAL CONNECTION DIAGRAM Voltage input 24 V external supply RS-485 communication (Modbus) uploading (+) (-) (+) (-) (COM) 24 V supply for DIO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 AI1 SC AI2 AI3 SC AI4 AI5 SC AI6 SC VP PC DI9 DI10 DO9 DO10 MOD+ MODCOM VPD PCD Manipulated output 2 Manipulated output 3 Manipulated output 4 VPD RS-485 communication (Opto22) (+) downloading (-) PCD (+) Process value input 2 (COM) (+) b Rcj A (-) B (-) Voltage Thermoinput couple input MI+2 22 23 MI-2 24 MI+3 25 MI-3 26 MI+4 27 MI-4 28 DO6 29 DO7 30 DO8 31 DIO-COM 32 DI6 33 DI7 34 DIO-COM 35 DI8 OPT+ 36 OPT37 COM 38 I+2 39 Io2 40 Rcj-2 41 I-2 42 Manipulated output 1 Voltage output PCD Resistance bulb input VPD Process value input 1 (+) (+) Rcj (-) (-) Voltage input Thermocouple input b A B MI+1 43 MI-1 44 AO1 45 SC 46 AO2 47 AO3 48 SC 49 AO4 50 FLT 51 DO1 52 DO2 53 DO3 54 DO4 55 56 DO5 DI1 57 58 DIO-COM DI2 59 DI3 60 61 DIO-COM DI4 62 DI5 63 I+1 64 Io1 65 Rcj-1 66 67 I-1 PCD Resistance bulb input G N/- L/+ Grounding Instrument power supply 100 to 240VAC Instrument power supply 24VDC [Note] Windows is the registered trade mark of Microsoft corporation. [Note] Modbus is the registered trade mark of Gould Modicon. [Note] Compact Flash is the registered trade mark of Sandisk corporation. [Note] OPTO22 interface and SNAP I/O is the registered trade mark of OPTO22(USA). [Note] Adobe and Acrobat are trademarks of Adobe Systems Incorporated. Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan