ABSOLUTE PRESSURE TRANSMITTER FKA...4 DATA SHEET The FCX – A2 absolute pressure transmitter accurately measures absolute pressure and transmits a proportional 4 to 20mA signal. The transmitter utilizes a unique micromachined capacitance silicon sensor with state-of-the-art microprocessor technology to provide exceptional performance and functionality. FEATURES 1. High accuracy 0.2% accuracy for all calibrated spans is a standard feature for all AP models covering 1.6kPa {0.016bar} range to 3000kPa {30bar} high pressure range. 0.1% accuracy is available as option. Fuji’s micro-capacitance silicon sensor assures this accuracy for all suppressed calibration ranges without additional adjustment. 2. Minimum environmental influence The “Advanced Floating Cell” design which protects the pressure sensor against changes in temperature, and overpressure substantially reduces total measurement error in actual field applications. 3. Fuji/HART ® bilingual communications protocol and FOUNDATION™ fieldbus and Profibus™ compatibility FCX–A2 series transmitter offers bilingual communications to speak both Fuji proprietary protocol and HART®. Any HART® compatible devices can communicate with FCX–A2. Further, by upgrading electronics FOUNDATION™ fieldbus and Profibus™ are also available. 4. Application flexibility Various options that render the FCX – A2 suitable for almost any process applications include: – Analog indicator at either the electronics side or terminal side – Full range of hazardous area approvals – Built-in RFI filter and lightning arrester – 5-digit LCD meter with engineering unit – Stainless steel electronics housing – Wide selection of materials 5. Burnout current flexibility (Under Scale: 3.2 to 3.8mA, Over Scale: 20.8 to 21.6mA) Burnout signal level is adjustable using Model FXW Hand Held Communicator (HHC) to comply with NAMUR NE43. 6. Dry calibration without reference pressure Thanks to the best combination of unique construction of mechanical parts (Sensor unit) and high performance electronics circuit (Electronics unit), reliability of dry calibration without reference pressure is at equal level as wet calibration. SPECIFICATIONS Functional specifications Service: Liquid, gas, or vapour Span, range, and overrange limit: Span limit [kPa abs] {bar abs} Type Min. F KA 01 F KA 02 F KA 03 F KA 04 1.6 {0.016} 1.6 {0.016} 5 {0.05} 30 {0.3} Overrange limit [MPa] {bar} Range limit [kPa abs] {bar abs} Max. 16 {0.16} 130 {1.3} 500 {5} 3000 {30} 0 to +16 {0 to +0.16} 0 to +130 {0 to +1.3} 0 to +500 {0 to +5} 0 to +3000 {0 to +30} 0.5 {5} 0.5 {5} 1.5 {15} 9 {90} Remark: To minimize environmental influence, span should be greater than 1/40 of the max. span in most applications. – The maximum span of each sensor can be converted to different units using factors as below. 1MPa abs=103kPa abs=10bar abs=10.19716kgf/cm2 abs =145.0377psi abs 1kPa abs =10mbar abs=101.9716mmH2O abs =4.01463inH2O abs=7.50062mmHg abs Output signal: 4 to 20mA DC with digital signal superimposed on the 4 to 20mA signal. Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. EDSX5-79j Date Mar. 7, 2007 FKA...4 Load limitations: see figure below Authorities Intrinsic safety [Ω] Load resistance 2000 ATEX 1533Ω 1500 Entity Parameters: Ui=28V, Ii=93.3mA, Pi=0.66W, Ci=27nF (Without Arrester), Ci=34.2nF (With Arrester), Li=1.134mH 1000 600Ω Operating area 500 24V 250 0 10 16.1 10.5V Power voltage Factory Mutual 45V 50 required. Tamb –40°C to +85°C –20°C to +80°C –20°C to +60°C –40°C to +60°C Entity Parameters: Vmax=42.4V, Imax=113mA, Pi=1W, Ci=34.2nF, Li=1.134mH Hazardous locations: Authorities Class I II III Div.1 Groups A, B, C, D, E, F, G T4 Entity Type 4X Model code 9th digit A,B,D L,P,1,2 Q,S,4,5 E,F,H [V] Note: For communication with HHC(1) (Model: FXW), min. of 250Ω is CSA Class I Div.1 Groups A, B, C, D Class II Div.1 Groups E, F, G Class III Div.1 Temp Code T4 Tamb max = +40°C Temp Code T3C Tamb max = +85°C Entity Parameters: Vmax=28V, Imax=93mA, Ci=27nF (Without Arrester), Ci=34.2nF (With Arrester), Li=1.4mH Flameproof ATEX Ex II 2 GD EEx d IIC T6 IP66/67 T85°C Tamb = –40°C to +65°C EEx d IIC T5 IP66/67 T100°C Tamb = –40°C to +85°C Factory Mutual Class I Div.1 Groups B, C, D T6 Type 4X Class II III Div.1 Groups E, F, G T6 Type 4X Tamb max = +60°C TIIS Class I Div.1 Groups C, D Class II Div.1 Groups E, F, G Class III Div.1 Ex ia IIC T4 Tamb max = +60°C Entity Parameters: Ui=28V, Ii=94.3mA, Pi=0.66W, Ci=32.6nF, Li=1.134mH IECEx Scheme /SAA Ex ia IIC T4 IP66/67 Tamb = –40°C to +70°C Ex ia IIC T5 IP66/67 Tamb = –40°C to +50°C Entity Parameters: Ui=28V, Ii=93.3mA, Pi=0.66W, Ci=0.033µF, Li=1.034mH CSA Note) “Seal Not Required” enclosure is allowed. 2 Ex II 1 GD EEx ia IIC T5 Tamb = –40°C to +40°C EEx ia IIC T4 Tamb = –40°C to +80°C TIIS Ex do IIB+H2 T4 Tamb max = +55°C Maximum process temp. = +120°C IECEx Scheme /SAA Ex d IIC T5 IP66/67 pending Tamb = –40°C to +85°C Ex d IIC T6 IP66/67 pending Tamb = –40°C to +65°C ATEX Ex II 3 GD EEx nL IIC T5 Tamb = –40°C to +40°C EEx nL IIC T4 Tamb = –40°C to +80°C Specific Parameters: Model without arrester: Ui=42.4V, Ii=113mA, Pi=1W, Ci=27nF, Li=1.134mH Model with arrester: Ui=32V, Ii=113mA, Pi=1W, Ci=34.2nF, Li=1.134mH EEx nAL IIC T5 Tamb = –40°C to +40°C EEx nAL IIC T4 Tamb = –40°C to +80°C Specific Parameters: Model without arrester: Umax=42.4V, Imax=113mA, Pmax=1W Model with arrester: Umax=32V, Imax=113mA, Pmax=1W Factory Mutual Class I II III Div.2 Groups A, B, C, D, F, G T4 Entity Type 4X Model code 9th digit A,B,D L,P,1,2 Q,S,4,5 E,F,H Tamb –40°C to +85°C –20°C to +80°C –20°C to +60°C –40°C to +60°C CSA Class I Div.2 Groups A, B, C, D Class II Div.2 Groups E, F, G Class III Div.2 Temp Code T4 Tamb max = +40°C Temp Code T3C Tamb max = +85°C Entity Parameters: Vmax=28V, Ci=27nF (Without Arrester), Ci=34.2nF (With Arrester), Li=1.4mH TIIS – IECEx Scheme /SAA “Output Underscale”: Adjustable within the range 3.2mA to 3.8mA from HHC(1) Type n Nonincendive Authorities 3.2 20 20.8 21.6 [mA] Over scale Burnout Normal operating range Under scale Probable under range Burnout Probable over range Loop-check output: Transmitter can be configured to provide constant signal 3.8mA through 21.6mA by HHC(1). Temperature limit: Ambient: –40 to +85°C (–20 to +80°C for LCD indicator) (–40 to +60°C for arrester option) For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified by each standard. Process: – 40 to +85°C for silicone fill sensor Storage: – 40 to +90°C Humidity limit: 0 to 100% RH Communication: With HHC(1) (Model FXW, consult Data Sheet No. EDS8-47), following information can be remotely displayed or reconfigured. Note: HHC’s version must be more than 6.0 (or FXW 1– 3), for FCXA2. Items – Zero/span adjustment: Zero and span are adjustable from the HHC(1). Zero and span are also adjustable externally from the adjustment screw (span adjustment is not available with 9th digit code “L, P, Q, S”). Damping: Adjustable from HHC or local adjustment unit with LCD display. The time constant is adjustable between 0.12 to 32 seconds. Zero elevation/suppression: Zero can be elevated within the specified range limit of each sensor model. Normal/reverse action: Selectable from HHC(1). Indication: Analog indicator or 5-digit LCD meter, as specified. Burnout direction: Selectable from HHC(1) If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. “Output Hold”: Output signal is hold as the value just before failure happens. “Output Overscale”: Adjustable within the range 20.8mA to 21.6mA from HHC(1) 3.8 4 Display Set Tag No. v v Model No. v v Serial No. v — Engineering unit v v Range limit v — Measuring range v v Damping v v Output mode v — Burnout direction v v Calibration v v Output adjust — v Data v — Self diagnoses v — Printer — — External switch lock v v Transmitter display v v Linearize v v Rerange v v EMC Conformity:EN61326 (Note) (1) HHC: Hand Held Communicator 3 FKA...4 Performance specifications Physical specifications Reference conditions, silicone oil fill, 316SS isolating diaphragms, 4 to 20mA analog output in linear mode. Accuracy rating: (including linearity, hysteresis, and repeatability). (Standard) For spans greater than 1/10 of URL: ± 0.2% of span For spans below 1/10 of URL: ± 0.1 + 0.1 0.1 x URL % of span Span ( ) (Option) (code: 21th digit H) (Not available for Max span 16kPa abs, 130kPa abs) For spans greater than 1/10 of URL: ± 0.1% of span For spans below 1/10 of URL: ± 0.05 + 0.05 0.1 x URL % of span Span ( ) ± 0.2% of upper range limit (URL) for 3 years. Temperature effect: Effect per 28°C change between the limits of – 40°C and +85°C URL % Zero shift: ± 0.125+0.1 Span URL % Total effect: ± 0.15+0.1 Span Overrange effect: Zero shift; ± 0.2% of URL for any overrange to maximum limit Supply voltage effect: Less than 0.005% of calibrated span per 1V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30V/m when electronics covers on. (Classification: 2-abc: 0.2% span per SAMA PMC 33.1) Update period: 120 msec *) Step response: Time constant: 0.2 s*) Dead time: 0.2 s*) (without electrical damping) Stability: ( ) ( *) ) Faster response is available as option ( maximum update rate: 25 times per second). Mounting position effect: Zero shift, less than 0.1kPa{1mbar} for a 10° tilt in any plane. No effect on span. This error can be corrected by adjusting zero. Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ at 500V DC. Turn-on time: 4 sec Internal resistance for external field indicator: 12Ω or less 4 Electrical connections: G 1/2 , 1 /2-14NPT, Pg13.5, or M20 x 1.5 conduit, as specified. 1-port (standard) or 2-port with each conduit,as specified. Process connections: 1/4-18 NPT or Rc 1/4 on 54mm centers, as specified. Process-wetted parts material: Material code (7th digit Process cover in “Code symbols”) V H M T Diaphragm Wetted sensor body 316 316 stainless 316L steel (*1) stainless steel stainless steel Hastelloy-C 316 stainless Hastelloy-C lining steel (*1) Monel lining 316 stainless Monel steel (*1) Tantalum 316 stainless Tantalum lining steel (*1) Vent/drain 316/316L stainless steel 316/316L stainless steel 316/316L stainless steel 316/316L stainless steel Note: (*1) SCS14A per JIS G 5121 (equivalent CF8M per ASTM A351/A351M) Remarks: Sensor O-rings: Viton Availability of above material design depends on ranges. Refer to “Code symbols”. Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy finished with epoxy/ polyurethane double coating (standard), or 316 stainless steel (SCS14A per JIS G5121), as specified. Bolts and nut: Cr-Mo alloy (standard) or 304 stainless steel Fill fluid: Silicone oil Mounting bracket: 304 stainless steel. Environmental protection: IEC IP67 and NEMA 6/6P Mounting: On 60.5mm (JIS 50A) pipe using mounting bracket, direct wall mounting, or direct process mounting. Mass{weight}: Transmitter approximately 3.4kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 4.5kg for stainless steel housing option Optional features Indicator: A plug-in analog indicator (2.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. An optional 5-digit LCD meter with engineering unit is also available. Local adjustment unit with LCD display: An optional 5-digit LCD meter with Zero/ Span adjustment function, loop-check function and damping adjustment function, is available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity: 4kV (1.2 × 50µs) Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. NACE specification: Metallic materials for all pressure boundary parts comply with NACE MR-01-75. 304 stainless steel bolts and nuts, ASTM B7M or L7M bolts and 2HM nuts (Class II) are available. Optional tagplate: An extra stainless steel tag for customer tag data is wired to the transmitter. Coating of cell: Cell’s surface is finished with epoxy/ polyurethane double coating. Specify if environment is extremely corrosive. ACCESSORIES Oval flanges: (Model FFP, refer to Data Sheet No. EDS6-10) Converts process connection to 1 /2 -14 NPT or to Rc1/2; in carbon steel or in 316 stainless steel. Hand held communicator: (Model FXW, refer to Data Sheet No.EDS 8-47) Z/S board: Parts No.=ZZPFCX4-A070 When Z/S board is mounted on the FCX– A2 amplifier unit, external adjustment screw will be available for zero and span adjustment. 5 FKA...4 CODE SYMBOLS 1 2 3 4 5 6 7 8 Digit 4 6, 7 Description <Connections> Process connection Rc1/4 1/4-18NPT 1/4-18NPT 1/4-18NPT 1/4-18NPT Rc1/4 1/4-18NPT 1/4-18NPT 1/4-18NPT 1/4-18NPT <Span limit> Span limit [kPa abs]{bar abs}(*1) 1.6…16 {0.016…0.16} 1.6…130 {0.016…1.3} 5…500 {0.05…5} 30…3000 {0.3…30} 9 10 11 Note Oval flange screw 7/16-20UNF 7/16-20UNF M10 M10 7/16-20UNF 7/16-20UNF 7/16-20UNF M10 M10 7/16-20UNF Conduit connection G1/2 1/2-14NPT Pg 13.5 M20×1.5 Pg 13.5 G1/2 1/2-14NPT Pg 13.5 M20×1.5 Pg 13.5 Process cover Diaphragm Wetted cell body 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel 316L stainless steel Hast. C Monel 316L stainless steel Hast. C Monel Tantalum 316L stainless steel Hast. C Monel Tantalum 316L stainless steel Hast. C Monel Tantalum 316 stainless steel Hast. C lining Monel lining 316 stainless steel Hast. C lining Monel lining Tantalum lining 316 stainless steel Hast. C lining Monel lining Tantalum lining 316 stainless steel Hast. C lining Monel lining Tantalum lining (×1) (×1) (×1) (×1) (×1) (×2) (×2) (×2) (×2) (×2) 0 9 10 11 12 13 4 A B C D E S T V W X Combination with 12th digit code "C, E, P, Q" are not available. Note1 <Indicator and arrester> Indicator Arrester None None Analog, 0 to 100% linear scale None Z/S board Analog, custom scale None attached. None Yes Analog, 0 to 100% linear scale Yes Analog, custom scale Yes Digital, 0 to 100% None Digital, custom scale None Digital, 0 to 100% Yes Digital, custom scale Yes Digital, 0 to 100% (Local adjustment unit with LCD display) None Digital, custom scale (Local adjustment unit with LCD display) None Digital, 0 to 100% (Local adjustment unit with LCD display) Yes Digital, custom scale (Local adjustment unit with LCD display) Yes <Approvals for hazardous locations> None (for ordinary locations) TIIS, Flameproof (Conduit seal) (Available for 4th digit code "A", "S") TIIS, Flameproof (Cable gland seal) (Available for 4th digit code "A", "S") FM, Flameproof (or explosionproof) (Available for 4th digit code "B", "T") CSA, Flameproof (or explosionproof) (Available for 4th digit code "B", "T") ATEX, Flameproof IECEx Scheme/SAA, Flameproof (Approval pending) TIIS, Intrinsic safety FM, Intrinsic safety and nonincendive CSA, Intrinsic safety and nonincendive ATEX, Intrinsic safety ATEX, Type n IECEx Scheme/SAA, Intrinsic safety FM, Combined of Flameproof and Intrinsic safety <Vent/ drain and mounting bracket> Vent/drain Mounting bracket Standard None Standard Yes, stainless steel Side None Side Yes, stainless steel Note1: (*1) 100: 1 turn down is possible, but should be used at a span greater than 1/40 of the maximum span for better performance. 6 F KA 1V 1H 1M 2V 2H 2M 2T 3V 3H 3M 3T 4V 4H 4M 4T A B D E F H L P Q S 1 2 4 5 A B C D E X R G H J K P T V A C D F 14 15 21 Digit No. of code 1 2 3 4 5 6 7 8 Digit 12 13 14 15 21 Description <Options> Extra SS tag plate Stainless steel elec. housing Coating of cell None None None Yes None None None Yes None (*2) Yes Yes None None None Yes Yes None Yes None Yes Yes Yes Yes Yes <Special applications and fill fluid> Treatment Fill fluid Standard Silicone oil Degreasing Silicone oil NACE specification Silicone oil (7th digit code "T" and 15th digit code "A", "B" are not available) <Sensor O-ring> Viton <Bolt/nut> (*3) Cr-Mo alloy hexagon socket head cap screw/carbon steel nut Cr-Mo alloy hexagon bolt/nut NACE bolt/nut (ASTM A193 B7M/A194 2HM) NACE bolt/nut (ASTM A320 L7M/A194 2HM) 304 stainless steel bolt/304 stainless steel nut <Other options> (*4) High accuracy type Instruction manual attached Instruction manual unattached High accuracy type Instruction manual unattached Note Note2 F KA 0 9 10 11 12 13 14 15 21 4 Digit No. of code Y B C E M N P Q Y G N A Note 3 A B C D E Note4 H L T Note2: (*2) Customer tag number can be engraved on standard stainless steel name plate. If extra tag plate is required, select "Yes". Note3: (*3) In case of tropical use, select stainless bolts and nuts. Note3: (*4) If other option is not necessary, 21st digit code is blank. In case of 21st digit code is blank, instruction manual attached. 7 FKA...4 OUTLINE DIAGRAM (Unit:mm) Vent/drain plug (When the vent/drain plug attatched on the upper side of the detector) Note 2) In case of 4th digit code “T” In case of 4th digit code “A.B.C.D.E” In case of 4th digit code “S.V.W.X” “A” Press. conn. Fastener (Flameproof only) φ80 105 φ80 52.5 70 105 Up 104 43.5 94.5 8 10 Zero ADJ. screw MTG. Pipe JIS 50A (2B) 41 Down 58 88 38 U - bolt M8 37 Note1) 4 holes 9 dia. (27) 210 “C” Conduit conn. “B” Conduit conn. Vent / drain plug Cable gland (option) With field ind. (option) Detail “A” (Press. conn.) φ18.5 Detail “C” Detail “B” (Conduit conn.) φ15 H 60 φ13 155 43 2.5 Earth terminal E 17 8 F Electronics unit See Table 1 4th digit of the code symbols See Table 1 Conduit conn. D E F Press. conn. H A, S G1/2 17 8 Rc1/4 B, T 1/2-14NPT 16 5 1/4-18NPT C, V Pg13.5 8 4.5 1/4-18NPT D, W M20×1.5 16 5 1/4-18NPT E, X Pg13.5 8 4.5 1/4-18NPT Sensor unit 41.3 G 1/2 D 231 Oval flange screw See Table 1 φ7 Side vent (option) Oval flange screw 7/16-20UNF screw depth 15 7/16-20UNF screw depth 15 M10 screw depth 15 M10 screw depth 15 7/16-20UNF screw depth 15 Table 1 4-M8×12 CONNECTION DIAGRAM + – CK+ CK– 27 54 70 + – 104 Note 1) Cable gland is supplied in case of flamproof packing type. φ11 cable is suitable. Note 2) The pressure connector is located on the down side surface of the detector, when the vent / drainplug is attatched on the upper side of the detector. (When the 21st digit of the code symbols : C, E or D). 8 The product conforms to the requirements of the Electromagnetic compatibility Directive 94/9/EC as detailed within the technical construction file number TN513035. The applicable standards used to demonstrate compliance are : EMI (Emission) EN61326 : 1997 Class A (standard for Industrial Location) Frequency range MHz Limits Reference standard 30 to 230 40dB (µV/m) quasi peak, measured at 10m distance CISPR16-1 and CISPR16-2 230 to 1000 47dB (µV/m) quasi peak, measured at 10m distance EMI (Immunity) When ordering this instrument, specify. 1. CODE SYMBOLS 2. Measuring range. 3. Output orientation (burnout direction) when abnormality is occurred in the transmitter. Hold / Overscale (21.6mA) / Underscale (3.2mA) Unless otherwise specified, output hold function is supplied. 4. Indication method (indicated value and unit) in case of the actual scale (code D, H, P, S on 9th digit). 5. Tag No. (up to 26 alphanumerical characters), if required. EN61326: 1997 Annex A (standard for Industrial Location) Phenomenon Electrostatic discharge ORDERING INFOMATION Test value 4kV (Contact) 8kV (Air) Basic standard Performance criteria EN61000-4-2 B 80 to 1000MHz Electromagnetic 10V/m field 80%AM (1kHz) EN61000-4-3 A Rated power frequency magnetic field 30A/m 50Hz EN61000-4-8 A Burst 2kV 5kHz EN61000-4-4 B Surge 1.2µs/50µs 1kV (Line to line) 2kV (Line to ground) EN61000-4-5 B Conducted RF 0.15 to 80MHz 3V 80%AM (1kHz) EN61000-4-6 A Note) Definition of performance criteria A: During testing, normal performance within the specification limits. B: During testing, temporary degradation, or loss of function or performance which is self-recovering. 9 FKA...4 10 11 FKA...4 Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan http://www.fesys.co.jp/eng Instrumentation Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http://www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan