Kotron® Model 805 Smart RF Level Transmitter D E S C R I P T I O N The Kotron® 805 Smart Transmitter is a loop-powered, 24 VDC, liquid-level transmitter based on proven RF Capacitance technology. Encompassing a number of significant engineering accomplishments, this high performance RF level transmitter is designed to provide reliable measurement performance well beyond that of competitive units. The innovative dual-compartment enclosure is a first in the industry, orienting the wiring and electronics in the same plane, and angled to maximize ease of installation, setup, and data display. T E C H N O L O G Y F E A T U R E S The Kotron 805 combines the proven technology of RF Capacitance with advanced signal processing techniques and convenient user features. As the level rises and falls in a tank or vessel, the amount of capacitance developed between the sensing probe and the tank wall (or ground) also rises and falls. This change in capacitance is digitized for display and HART® communications (optional) and converted into a proportional 4–20 mA analog output signal. • • • • • • A P P L I C A T I O N S MEDIA: Liquids or slurries; hydrocarbons to water-based media (dielectric 1.5–100). VESSELS: Most process or storage vessels up to rated probe temperature and pressure. CONDITIONS: All level measurement and control applications including process conditions exhibiting visible vapors, surface agitation, bubbling, high fill/empty rates and low product level. Accepted, proven RF capacitance technology Two-wire, 24 VDC, loop-powered level transmitter HART digital communications (optional) Innovative, ergonomic housing Two-line, 8-character LCD with keypad Probe designs to +1000° F (+535° C)/5000 psig (345 bar) • Intrinsically safe and Non-Incendive approvals • Probes available from 6 inches to 150 feet (15 centimeters to 45 meters) • Low Power, High Performance Kotron 805 operates on a remarkably low amount of current. A microprocessor controls the measurement engine, drives the liquid crystal display, enables keypad operation, controls HART communications and provides a 4–20 mA output. A separate wiring compartment isolates the power/signal conductors from the electronics compartment via a sealed feed-through. The compartment is designed to maximize ease of wiring and includes surge and transient protection. The unique enclosure is conveniently angled at 45° to facilitate ease of setup and configuration, and to maximize readability of the liquid crystal display. • Easy Operation • Powerful Self Diagnostics The Kotron 805 employs the latest RF Capacitance measurement techniques. The LCD with two-line display provides a software menu which is very user-friendly featuring push-button calibration, diagnostics, and troubleshooting. HART communication provides the ultimate for calibration, configuration, and diagnostics. The 805 offers enhanced self diagnostics previously found only on more powerful line-powered instruments. Self diagnostics specifically include continuous check of the electronics plus probe. Error codes and measurement of nominal capacitance assist in calibration and troubleshooting. • Simple Calibration Setting of the calibration points of the 805 is easy and requires minimum level change. T R A N S M I T T E R S P E C I F I C A T I O N S F U N C T I O N A L / P H Y S I C A L Measured Variable: Signal Output: Zero and Range: Span: Resolution: Loop Resistance: Damping: Diagnostic Alarm: User Interface: Display: Power (at terminals): Menu Language (LCD only): Housing Material: Net and Gross Weight: Overall Dimensions (H × W × D): Liquid Level 4–20 mA or 4–20 mA with HART (optional) 3.8 to 20.5 mA useable (meets NAMUR NE 43) 0 to 1800 inches (0 to 4570 centimeters) 5 pF minimum, 10,000 pF maximum Analog: 0.01 mA Display: 0.1 inch General Purpose/Intrinsically Safe: 650 Ω @ 24 VDC Adjustable 1–45 seconds Adjustable 3.6 mA (only valid without HART option), 22 mA, HOLD 3-button keypad and/or HART communicator 2-line × 8-character LCD General Purpose: 11 to 36 VDC Intrinsically Safe: 11 to 28.6 VDC English, Spanish, French or German Aluminum A356T6 (< 0.2% copper) 6 lbs. net; 7 lbs. gross 8.43" × 4.38" × 7.40" (214 × 111 × 188 millimeters) P E R F O R M A N C E Reference Conditions: Linearity: Accuracy: Resolution: Repeatability: Hysteresis: Response Time: Operating Temperature Range: LCD Temperature Range: Operating Temperature Effect: Humidity: P R O B E +20° C (+68° F) ±0.25% of span ±0.50% of span or 0.1 inch (whichever is greater) 0.1 pF ±0.1% of span ±0.1% of span < 1 second (adjustable via damping) -40° to +175° F (-40° to +80° C) -5° to +160° F (-20° to +70° C) Approximately ±0.03% per °C 0–99%, non-condensing S P E C I F I C A T I O N S A complete line of rigid and flexible probes are available for the Kotron 805 Transmitter. Types of probes to choose from include: • • • • 2 Rigid Rigid Rigid Bent, insulated rod probes in Teflon® (TFE), Halar® (ECTFE), and Kynar® (PVDF) bare probes in 316 stainless steel and Hastelloy® C all plastic probes in Halar (ECTFE) and Kynar (PVDF) ground wire, and inactive sheath probes in many of the above materials • Stilling well probes • Reference rod probes • Flexible probes T R A N S M I T T E R M O D E L N U M B E R Models available for quick shipment, usually within one week after factory receipt of a complete purchase order, through the Expedite Ship Plan (ESP). Note: Delivery is ESP only if the Model 805 and probe selected are both ESP. Refer to bulletin 50-125 for probe selections. BASIC MODEL NUMBER 805 Kotron Smart RF Level Transmitter POWER 5 24 VDC, two-wire, loop powered SIGNAL OUTPUT 0 1 4–20 mA only, without HART 4–20 mA with HART MENU LANGUAGE 1 2 3 4 English Spanish French German ACCESSORIES A Digital display and keypad MOUNTING/CLASSIFICATION 1 A Integral, G.P., Non-incendive & Intrinsically Safe (FM & CSA) Integral, Intrinsically Safe (ATEX) HOUSING 1 2 Aluminum, dual compartment, 45° 316 stainless steel, dual compartment 45° CONDUIT CONNECTION 0 1 8 0 5 5 3 ⁄4" NPT M20 Complete details on the available probes can be found in Bulletin 50-125, Kotron RF Sensing Probes A D I M E N S I O N S I N C H E S ( M M ) 3.28 (83) 3.28 (83) 4.12 (105) 4.12 (105) 45° View Electrical Connection Qty. 2 7.88 (200) 7.88 (200) 8.43 (214) 4.94 (126) 4.38 (111) 3.85 (98) 3.85 (98) 45° Process Connection Optional Mounting Flange 45° 2.50 (64) Elect. Conn. Qty. 2 2.30 (59) 2.50 (64) 2.30 (58) Optional Mounting Flange Probe Insertion Length 4.87 (124) 2.75 (75) 5.55 (141) 3 A G E N C Y AGENCY FM CSA ATEX A P P R O V A L S MODEL APPROVED APPROVAL CATEGORY APPROVAL CLASSES 805-5XXX-11X Intrinsically Safe 805-5XXX-11X Non-Incendive 805-5XXX-110 Intrinsically Safe 805-5XXX-110 Suitable for: 805-5XXX-A1X Intrinsically Safe Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Groups E, F, & G Class III T4 Ta = +71° C Entity NEMA 4X IP66 Class I, Div. 2; Groups A, B, C, & D Class II, Div. 2; Groups F & G Class III T4 Ta = +71° C NEMA 4X IP66 Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Groups E & F (insulated probes) Class II, Div. 1; Group G (bare or insulated probes) Class III T4 Ta = +71° C Entity Type 4X Class I, Div. 2; Groups A, B, C, & D Class II, Div. 1; Groups E & F (insulated probes) Class II, Div. 1; Group G (bare or insulated probes) Class III T4 Ta = +71° C Type 4X II 1G EEx ia IIC T6 (-40° to +40° C ambient temp.) II 1G EEx ia IIC T4 (-40° to +80° C ambient temp.) These units have been tested to EN 50081-2 and EN 50082-2 and are in compliance with the EMC Directive 89/336/EEC. Q U A L I T Y The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service. The Magnetrol quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. Kotron Smart RF Model 805 Transmitters are available for quick shipment, usually within one week after factory receipt of a purchase order, through the Expedite Ship Plan (ESP). To take advantage of ESP, simply match the color coded model number codes (standard dimensions apply). E S P Expedite Ship Plan Models covered by ESP service are conveniently color coded in the selection data charts. ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume orders, as well as other products and options. W A R R A N T Y All Magnetrol electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Magnetrol shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol products. For additional information, see Instruction Manual 50-660. 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com 145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306 Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 Copyright © 2010 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol, Magnetrol logotype and Kotron are registered trademarks of Magnetrol International CSA logotype is a registered trademark of Canadian Standards Association, HART is a registered trademark of the HART Communication Foundation, Halar is a registered trademark of Allied Chemical Corp, Hastelloy is a registered trademark of Haynes International, Inc., Kynar is a registered trademark of Arkema, Inc, Teflon is a registered trademark of DuPont BULLETIN: 50-160.6 EFFECTIVE: December 2010 SUPERSEDES: December 2005