SC461 EcoSpeed® DC-DC Buck Controller with Integrated LDO POWER MANAGEMENT Features Description Power system Input voltage — 3V to 28V Integrated bootstrap switch Fixed 5V LDO output — 200mA 1% reference tolerance -40 to +85 °C Selectable internal/external bias power supply EcoSpeed® architecture with pseudo-fixed frequency adaptive on-time control Logic input and output control Independent enable controls for LDO and switcher Programmable soft-start time Programmable VIN UVLO threshold Power Good output Selectable power-save mode Protections Automatic restart on fault shutdown Over-voltage and under-voltage TC compensated RDS(ON) sensed current limit Thermal shutdown Smart power-save Pre-bias start-up Capacitor types: SP, POSCAP, OSCON, and ceramic Package — 3 x 3(mm), 20-pin MLPQ Lead-free and halogen-free RoHS and WEEE compliant • • • • • • The SC461 is a synchronous EcoSpeed® buck regulator which incorporates Semtech’s advanced, patented adaptive on-time control architecture to provide excellent light-load efficiency and fast transient response. It features an integrated bootstrap switch and a fixed 5V LDO in a 3 x 3(mm) package. The device is highly efficient and uses minimal PCB area. • • • • • • • • • • • The SC461 supports using standard capacitor types such as electrolytic or special polymer, in addition to ceramic, at switching frequencies up to 1MHz. The programmable frequency, synchronous operation, and programmable power-save provide high efficiency operation over a wide load range. Additional features include cycle-by-cycle current limit, programmable soft-start, under and over-voltage protection, programmable over-current protection, start-up into pre-biased output, automatic fault recovery (hiccup restart), soft-shutdown, and a selectable power-save mode. The device also provides separate enable inputs for the PWM controller and LDO as well as a Power Good output for the PWM controller. Output voltage range is 0.6 to 5V, with output voltages greater than 5V supported using additional components. Applications Office automation and computing Networking and telecommunication equipment Point-of-load power supplies and module replacement The input voltage can range from 3V to 28V. The wide input voltage range, programmable frequency, and integrated 5V LDO make the device extremely flexible and easy to use in a broad range of applications. Support is provided for multi-cell battery systems in addition to traditional DC power supply applications. Typical Application Circuit VEXT or VLDO PGOOD PGOOD ENABLE EN SC461 ENL ENABLE LDO RTON 1µF L1 VOUT + COUT RLIM DL VLDO SS 10nF DH BST ILIM 1µF VLDO VIN CIN LX TON VDDA VDDP VEXT or VLDO 0.1µF VIN VOUT PSV AGND PGND FB PSV Revision 2.0 © 2012 Semtech Corporation SC461 20 FB 1 VOUT 2 VDDA 3 VLDO VIN 19 18 17 ILIM EN Ordering Information AGND TON ENL Pin Configuration Device Package SC461ULTRT(1)(2) MLPQ-UT20 SC461EVB Evaluation Board 16 15 PGOOD 14 PSV 13 VDDP 4 12 DL 5 11 PGND Top View 6 7 8 9 10 SS NC BST DH LX AGND PAD Notes: 1) Available in tape and reel only. A reel contains 3000 devices. 2) Lead-free packaging only. Device is WEEE and RoHS compliant and halogen-free. MLPQ-UT20 Marking Information 461 yyww xxxx yyww = Date Code xxxx = Semtech Lot Number SC461 Absolute Maximum Ratings(1) Recommended Operating Conditions LX to PGND (V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +28 Input Voltage (V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 to 28 LX to PGND (V) (transient — 100ns) . . . . . . . . . . -2.0 to +28 VDDA to AGND, VDDP to PGND (V). . . . . . . . . . . . 3.0 to 5.5 DH, BST to PGND (V). . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +35 VOUT to PGND (V)(2). . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 to 5.5 DH, BST to LX (V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +6 DL to PGND (V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +6 Supports output voltages greater than 5.5V using external components VIN to PGND (V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +30 EN, FB, ILIM, PGOOD to AGND (V). . . . -0.3 to +(VDDA + 0.3) PSV, SS, TON to AGND (V). . . . . . . . . . . -0.3 to +(VDDA + 0.3) Thermal Information VLDO, VOUT to AGND (V). . . . . . . . . . . -0.3 to +(VDDA + 0.3) Storage Temperature (°C). . . . . . . . . . . . . . . . . . . . . -60 to +150 TON to AGND (V). . . . . . . . . . . . . . . . . . . -0.3 to +(VDDA -1.5) Maximum Junction Temperature (°C). . . . . . . . . . . . . . . . 150 ENL to AGND (V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to VIN Operating Junction Temperature (°C). . . . . . . . . -40 to +125 VDDP to PGND, VDDA to AGND (V) . . . . . . . . . . . -0.3 to +6 Thermal resistance, junction to ambient(3) (°C/W). . . . . . . 50 VDDA to VDDP (V) . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +0.3 Peak IR Reflow Temperature (°C). . . . . . . . . . . . . . . . . . . . 260 AGND to PGND (V). . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 to +0.3 ESD Protection Level(1) (kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Exceeding the above specifications may result in permanent damage to the device or device malfunction. Operation outside of the parameters specified in the Electrical Characteristics section is not recommended. NOTES: (1) Tested according to JEDEC standard JESD22-A114. (2) VOUT pin must not exceed (VDDA + 0.3V). (3) Calculated from package in still air, mounted to 3 x 4.5 (in), 4 layer FR4 PCB with thermal vias under the exposed pad per JESD51 standards. Electrical Characteristics Unless specified: VIN =12V, VDDA = VDDP = 5V, TA = +25°C for Typ, -40 to +85 °C for Min and Max, TJ < 125°C, Typical Application Circuit Parameter Conditions Min Typ Max Units VDDA = 5V 3 28 V Sensed at ENL pin, rising edge 1.46 1.55 1.64 Sensed at ENL pin, falling edge. 1.14 1.24 1.34 Input Supplies Input Supply Voltage (VIN) VIN UVLO Threshold(1) VIN UVLO Hysteresis V Sensed at ENL pin; EN = 5V 0.31 V Measured at VDDA pin, rising edge 2.75 2.84 2.92 Measured at VDDA pin, falling edge 2.45 2.62 2.84 VDDA UVLO Threshold V VDDA UVLO Hysteresis VIN Supply Current 0.22 Shutdown mode; ENL, EN = 0V, VIN = 28V 18 Standby mode; VDDA, VDDP, ENL = 5V, EN = 0V 130 V 25 μA SC461 Electrical Characteristics (continued) Parameter Conditions Min Typ Max Units ENL , EN = 0V 3 7 μA Power-save operation EN = 5V, PSV = open (float), VFB > 600mV 0.4 Forced Continuous Mode operation Operating fSW = 220kHz, PSV = VDDA, no load 14 Input Supplies (continued) VDDA + VDDP Supply Current(2) FB Comparator Threshold Frequency Range mA Static VIN and load, 0 to +85 °C 0.5952 Static VIN and load, -40 to +85 °C 0.594 0.600 Continuous mode operation 0.6048 V 0.606 V 1000 kHz 1870 ns Timing On-Time Forced Continuous Mode operation VIN = 15V, VOUT = 3V, RTON = 300kΩ, VDDA = 5V 1530 1700 Minimum On-Time 80 ns Minimum Off-Time 250 ns 3.0 μA 500 kΩ Soft-Start Soft-Start Charge Current Analog Inputs/Outputs VOUT Input Resistance Current Sense Zero Cross Detector Threshold LX with respect to PGND -3 0 +3 mV Power Good Power Good Threshold Startup Delay Time Upper limit, VFB > internal 600mV reference +20 Lower limit, VFB < internal 600mV reference -9 EN rising edge to PGOOD rising edge, CSS = 10nF, VDDA = 5V 12.5 EN rising edge to PGOOD rising edge, CSS = 10nF, VDDA = 3V 7.5 Fault (noise immunity) Delay Time Leakage Power Good On-Resistance % ms 5 PGOOD = high impedance (open) PGOOD = pulled low to AGND µs 1 9 µA Ω SC461 Electrical Characteristics (continued) Parameter Conditions Min Typ Max Units Temperature 25°C 9 10 11 μA Fault Protection ILIM Source Current ILIM Source Current Temperature Coefficient ILIM Comparator Offset 0.28 With respect to AGND -8 0 %/°C +8 mV Output Under-Voltage Threshold VFB with respect to internal 600mV reference, 8 consecutive cycles -25 % Smart Power-Save Protection Threshold VFB with respect to internal 600mV reference +10 % Over-Voltage Protection Threshold VFB with respect to internal 600mV reference +20 % 5 μs 165 °C Over-Voltage Fault Delay Over-Temperature Shutdown 10°C hysteresis Logic Inputs/Outputs Logic Input High Voltage — EN Logic Input High Voltage — PSV Logic Input Low Voltage — EN, ENL(3) Forced Continuous Mode operation; PSV pin with respect to VDDA 1.4 V -0.4 V With respect to AGND EN Input Bias Current EN = VDDA or AGND ENL Input Bias Current VIN = 28V FB Input Bias Current FB = VDDA or AGND -10 0.4 V +10 μA +11 -1 PSV = VDDA 5 0.8V < PSV < 1.5V 1 μA +1 μA 16 μA PSV Input Bias Current μA Linear Regulator VLDO Accuracy Current Limit VLDO Drop Out Voltage VLDO load = 10mA 4.875 5.0 VLDO < 1V (typ) start-up 15 1V < VLDO < 4.0V (typ) 96 Operating, VLDO > 4.0V (typ) 200 VIN to VLDO, LDO load = 50mA 1.4 5.125 V mA V SC461 Electrical Characteristics (continued) Parameter Conditions Min Typ Max Units High-Side Driver (DH, BST, LX) Peak Current VDDP = 5V, DH pin sourcing or sinking 2 RDH_PULL-UP, LX < 0.5V, VDDP = 5V 3.6 5 Ω RDH_PULL-UP, LX > 0.5V, VDDP = 5V 1.1 2.1 Ω RDH_PULL-DOWN, VDDP = 5V 0.65 1.20 Ω Rise Time CDH-LX = 3nF, VDDP = 5V 22 ns Fall Time CDH-LX = 3nF, VDDP = 5V 12 ns From FB Input to DH 45 ns Shoot-thru Protection Delay VDDP = 5V 45 ns Bootstrap Switch Resistance VDDP = 5V 16 Ω VDDP = 5V, DL sourcing 2 A VDDP = 5V, DL sinking 4 A RDL_PULL-UP, VDDP = 5V 0.85 1.60 Ω RDL_PULL-DOWN, VDDP = 5V 0.28 0.50 Ω Rise Time CDL = 3nF, VDDP = 5V 7 ns Fall Time CDL = 3nF, VDDP = 5V 3.5 ns On Resistance Propagation Delay A Low-Side Driver (DL, VDDP, PGND) Peak Current On Resistance Notes: (1) VIN UVLO is programmable using a resistor divider from VIN to ENL to AGND. The ENL voltage is compared to an internal reference. Note that because the VIN UVLO threshold at the ENL pin is above the enable threshold of the LDO, the LDO must be used as bias power for the device when using the VIN UVLO feature. (2) For FCM operation, the VDDA and VDDA supply current includes the DH/DL current required to drive the external MOSFETs. (3) The ENL pin will enable the LDO with 0.8V typical. The VIN ULVO function of the ENL pin will disable the switcher unless the ENL pin exceeds the VIN UVLO Threshold which is typically 1.55V. SC461 Typical Characteristics Characteristics in this section are based on using the Detailed Application Circuit. Load Regulation — Power Save Mode Efficiency vs. Load — Power Save Mode External 5V bias, PSV enabled 100% 6V 1.84 90% 1.82 70% VOUT (V) Eff (%) 1.83 24V 12V 80% 60% 50% 1.81 24V 1.80 1.79 1.76 0 1 2 3 4 IOUT 5 6 (ADC) 7 8 9 1.75 0 10 3 4 5 6 IOUT (ADC) 7 8 10 9 1.85 6V 1.84 90% 24V 12V 80% 1.83 1.82 VOUT (V) 70% 60% 50% 1.81 24V 1.80 1.79 1.78 40% 12V 6V 1.77 30% 1.76 20% 0 1 2 3 4 IOUT 5 6 (ADC) 7 8 9 1.75 0 10 100% Internal 5V LDO bias, PSV enabled 2 3 4 5 6 IOUT (ADC) 7 8 9 10 Internal 5V LDO bias, FCM enabled 12V 100% 90% 18V 90% 24V 80% 1 Efficiency vs Load - 12V output Efficiency vs Load - 5V output 24V 80% 70% 70% Eff (%) Eff (%) 2 External 5V bias, FCM enabled External 5V bias, FCM enabled 100% 1 Load Regulation — Forced Continuous Mode Efficiency vs. Load — Forced Continuous Mode 60% 50% 40% 0 1 2 3 4 5 6 IOUT (ADC) 7 8 9 60% 50% 40% Inductor: Cyntec PCMB135T-3R3MF High-side MOSFET: IRF7811 Low-side MOSFET: IRF7832 Frequency 360kHz 30% 20% 12V 1.77 30% Eff (%) 6V 1.78 40% 20% External 5V bias, PSV enabled 1.85 Inductor: Cyntec PCMB104E-4R7MS High-side MOSFET: IRF7811 Low-side MOSFET: IRF7832 Frequency 400kHz 30% 10 20% 0 1 2 3 IOUT (ADC) 4 5 6 SC461 Typical Characteristics (continued) Characteristics in this section are based on using the Detailed Application Circuit. Start-up — EN Input Over-current Response External 5V bias, VIN = 12V, Load 17A External 5V bias, VIN = 12V, no load, PSV enabled PGOOD EN (5V/div) (5V/div) VOUT VOUT (1V/div) (1V/div) LOAD (10A/div) PGOOD (5V/div) LX LX (10V/div) (10V/div) Time (2ms/div) Time (100µs/div) Start-up — SS ramp-up Automatic Restart — Over-current External 5V bias, VIN = 12V, no load, PSV enabled External 5V bias, VIN = 12V, Load resistance 50mΩ continuous SS SS (5V/div) (5V/div) VOUT VOUT (1V/div) (1V/div) PGOOD LOAD (5V/div) (10A/div) LX LX (10V/div) (10V/div) Time (2ms/div) Time (20ms/div) Startup into Pre-bias Output Automatic Restart — VIN transient External 5V bias, VIN = 12V, Load 1A External 5V bias, VIN = 12V, Load 20mA, PSV enabled SS (5V/div) EN (5V/div) VOUT VOUT (1V/div) (1V/div) VIN PGOOD (10V/div) (5V/div) LX LX (10V/div) (10V/div) Time (2ms/div) Time (40ms/div) SC461 Typical Characteristics (continued) Characteristics in this section are based on using the Detailed Application Circuit. Switching — Power-Save Mode, No Load External 5V bias, VIN = 12V, no load, PSV enabled VOUT Transient Response — Power-Save Mode External 5V bias, VIN = 12V, VOUT = 1.8V, Load 0A to 10A, PSV enabled VOUT (50mV/div) (50mV/div) LOAD DL (10A/div) (5V/div) FB (50mV/div) LX LX (10V/div) (10V/div) Time (10ms/div) Switching — Power-Save Mode, Light Load External 5V bias, VIN = 12V, Load 1A, PSV enabled Time (100µs/div) Transient Response — Forced Continuous Mode External 5V bias, VIN = 12V, VOUT = 1.8V, Load 0A to 10A, FCM enabled VOUT VOUT (50mV/div) (50mV/div) DL (10A/div) LOAD (5V/div) FB (50mV/div) LX LX (10V/div) (10V/div) Time (10µs/div) Time (100µs/div) Switching — Forced Continuous Mode Output Shutdown External 5V bias, VIN = 12V, VOUT = 1.8V, Load 1A External 5V bias, VIN = 12V, Load 10A, FCM enabled EN (5V/div) VOUT (50mV/div) VOUT (1V/div) DL (5V/div) PGOOD (5V/div) LX LX (10V/div) (10V/div) Time (10µs/div) Time (400µs/div) SC461 Detailed Application Circuit ENABLE LDO EN PGOOD 100nF 5 ILIM EN SC461 VDDA VDDP VLDO DL VIN VIN PGND 6 7 8 9 15 0W 14 13 (2) (1) 12 RLIM 6.81kW 1µF VIN 11 LX 1µF VLDO PSV DH 4 VOUT BST 3(1) 5V 16 PGOOD N/C 5V FB SS 2 17 18 AGND PAD 1 19 ENL 20 TON RTON 154kW 10 Q1 CIN1 CIN2 100nF CSS 3.3nF CBST 100nF Q2 L1 12V to 1.8V @ 10A COUT + 1µF CTOP* np RTOP 19.6kW VOUT RBOT 10kW Key Components Component Value Manufacturer Part Number Web CIN1, CIN2 10µF/25V Murata GRM32DR71E106KA12L www.murata.com COUT 2x220µF/15mW/4V Sanyo 4TPE220MF edc.sanyo.com L1 1.5µH Cyntec PCMB1335T-1R5MF www.cyntec.com Q1 IRF7821 I.R. IRF7821 www.irf.com Q2 IRF7832 I.R. IRF7832 www.irf.com Notes: (1) 5V: (2) PSV: Connect VDDA and VDDP to external 5V supply for external bias. Connect VDDA and VDDP to VLDO for self-biased operation. Remove 0W resistor for Power-Save operation. Connect 0W resistor from PSV pin to VDDA for Forced Continuous Mode operation. 10 SC461 Pin Descriptions Pin # Pin Name Pin Function 1 FB Feedback input for switching regulator — connect to an external resistor divider from output — used to program the output voltage. 2 VOUT Switcher output voltage sense pin. The voltage at this pin must not exceed the VDDA pin. For output voltages up to VDDA connect this pin directly to the switcher output. For output voltages exceeding 5V connect this pin to the switcher output through a resistor divider. 3 VDDA Supply input for internal analog circuits — connect to an external 3.3V or 5V supply or connect to VLDO — also the sense input for VDDA Under Voltage Lockout (VDDA UVLO). 4 VLDO Output of the 5V LDO — The voltage at this pin must not exceed the voltage at the VDDA pin. 5 VIN Input supply voltage — connect to the same supply used for the high-side MOSFET. Connect a 100nF capacitor from this pin to AGND to filter high frequency noise. 6 SS Soft-Start — connect an external capacitor to AGND to program the soft-start and automatic recovery time. 7 NC No Connection 8 BST Bootstrap pin — connect a 100nF minimum capacitor from BST to LX to develop the floating voltage for the high-side gate drive. 9 DH High-side gate drive output 10 LX Switching (phase) node 11 PGND 12 DL 13 VDDP 14 PSV 15 PGOOD 16 ILIM 17 EN 18 AGND 19 TON ON time programming input — set the on-time by connecting through a resistor to AGND. 20 ENL Enable input for the LDO and VIN UVLO input for the switching regulator — connect ENL to AGND to disable the LDO — drive to logic high (>1.7V) to enable the LDO and inhibit VIN UVLO — connect to resistor divider from VIN to AGND to program the VIN UVLO threshold. PAD AGND Power ground for the DL and DH drivers and the low-side external MOSFET. Low-side gate drive output Supply input for the DH and DL gate drives — connect to the same 3.3V or 5V supply used for VDDA. Power-save programming input — float pin to select power-save with no minimum frequency — pull up to VDDA to disable power-save and select forced continuous mode. Open-drain Power Good indicator — high impedance indicates the switching regulator output is good. An external pull-up resistor is required. Current limit sense pin — used to program the current limit by connecting a resistor from ILIM to LX. Enable input for switching regulator — logic low disables the switching regulator — logic high enables the switching regulator. Analog ground Analog ground 11 SC461 Block Diagram VDDA PSV PGOOD 3 14 15 VDDA AGND A SS FB 6 VIN VDDP 17 5 13 VIN VDDA UVLO VDDA EN VDDP Control & Status Bootstrap Switch Reference Soft Start/ Automatic Restart DL VIN ULVO Gate Drive Control On-time Generator 1 FB Comparator TON VDDP 19 Zero Cross Detector VOUT 8 BST 9 DH 10 LX 12 DL 11 PGND 16 ILIM DL 2 Current Limit VIN VLDO 4 5V LDO VIN ULVO detect To Control & Status 20 ENL A = connected to pins 18 and PAD 12 SC461 Applications Information Synchronous Buck Converter The SC461 is a step down synchronous DC-DC buck controller with an internal 5V LDO. It provides efficient operation in a space saving 3x3 (mm) 20-pin package. The programmable operating frequency range up to 1MHz enables optimizing the configuration for PCB area and efficiency. The controller uses a pseudo-fixed frequency adaptive on-time control. This allows fast transient response which permits the use of smaller output capacitors. Input Voltage Requirements The adaptive on-time is determined by an internal oneshot timer. When the one-shot is triggered by the output ripple, the device sends a single on-time pulse to the highside MOSFET. The pulse duration is determined by V OUT and VIN. The duration is proportional to output voltage and inversely proportional to input voltage. With this adaptive on-time configuration, the device automatically anticipates the on-time needed to regulate VOUT for the present VIN condition and at the selected frequency. The advantages of adaptive on-time control are: • The SC461 requires two input supplies for normal operation: VIN and VDDA/VDDP. VIN operates over the wide range of 3V to 28V. VDDA and VDDP require a 3.3V or 5V supply which can be from an external source or from the internal LDO. VDDA and VDDP must be derived from the same source voltage. • Psuedo-fixed Frequency Adaptive On-time Control • The PWM control method used by the SC461 is pseudofixed frequency, adaptive on-time, as shown in Figure 1. The ripple voltage generated at the output capacitor ESR is used as a PWM ramp signal. This ripple is used to trigger the on-time of the controller. TON VIN VLX CIN Q1 VFB VLX VOUT L Q2 FB Threshold ESR + • • One-Shot Timer and Operating Frequency One-shot timer operation is shown in Figure 2. The FB comparator output goes high when VFB is less than the internal 600mV reference. This feeds into the DH gate drive and turns on the high-side MOSFET, and also starts the one-shot timer. The one-shot timer uses an internal comparator and a capacitor. One comparator input is connected to VOUT, the other input is connected to the capacitor. When the on-time begins, the capacitor charges from zero volts through a current which is proportional to VIN. When the capacitor voltage reaches VOUT, the on-time is completed and the high-side MOSFET turns off. FB COUT FB REF Figure 1 — PWM Control Method, VOUT Ripple Predictable operating frequency compared to other variable frequency methods. Reduced component count by eliminating the error amplifier and compensation components. Reduced component count by removing the need to sense and control inductor current. Fast transient response — the response time is controlled by a fast comparator instead of a typically slow error amplifier. Reduced output capacitance due to fast transient response. VOUT VIN RTON FB Comparator Gate Drives + One-Shot Timer VIN DH Q1 VLX DL Q2 VOUT L ESR COUT + FB On-time = K x RTON x (VOUT/VIN) Figure 2 — On-Time Generation 13 SC461 Applications Information (continued) This method automatically produces an on-time that is proportional to VOUT and inversely proportional to VIN. Under steady-state conditions, the switching frequency can be determined from the on-time by the following equation. fSW VOUT TON u VIN The SC461 uses an external resistor to set the on-time which indirectly sets the frequency. The on-time can be programmed to provide an operating frequency of up to 1MHz using a resistor between the TON pin and ground. The resistor value is selected by the following equation. 5 721 721 QV u 9,1 S) u 9287 § 9287 · ¨¨ QV ¸¸ u 9,1 9 I u © ,1 6: ¹ S) u 9287 5 721 Note that when VIN is greater than ((VDDA - 1.6V) x 10), the actual on-time is fixed and does not vary with VIN. When operating in this condition, the switching frequency will vary inversely with VIN rather than approximating fixed frequency. VOUT Voltage Selection The switcher output voltage is regulated by comparing VOUT as seen through a resistor divider at the FB pin to the internal 600mV reference voltage (see Figure 3). VOUT The maximum recommended RTON value is shown by the following equation. 5721B0$; 9,1B0,1 u ȝ$ Immediately after the on-time, the DL output drives high to energize the low-side MOSFET. DL has a minimum high time of ~250ns, after which DL continues to stay high until one of the following occurs: • • The FB input falls below the 600mV reference The Zero Cross Detector trips if power-save is active TON Limitations and VDDA Supply Voltage For VDDA below 4.5V, the TON accuracy may be limited by VIN. The previous RTON equation is accurate if VIN satisfies the below relation over the entire VIN range: VIN < (VDDA - 1.6V) x 10 If VIN exceeds ((VDDA - 1.6V) x 10) for all or part of the VIN range, the previous RTON equation is not accurate. In all cases where VIN > ((VDDA - 1.6V) x 10), the RTON equation must be modified as follows. 721 QV u 9''$ 9 u S) u 9287 R1 To FB pin R2 Figure 3 — Output Voltage Selection Note that this control method regulates the valley of the output ripple voltage, not the DC value. The DC value of VOUT is offset by the output ripple according to the following equation. VOUT § R · §V · 0.6 u ¨¨1 1 ¸¸ ¨ RIPPLE ¸ © R2 ¹ © 2 ¹ In some applications a small capacitor C TOP is placed in parallel with R1 to provide a larger ripple signal from VOUT to the FB pin. In these applications, the output voltage VOUT is calculated according to the following equation in which w represents the switching frequency. 9287 § 5 · §9 · u ¨¨ ¸¸ ¨ 5,33/( ¸ u 5 © ¹ ¹ © 5Ȧ&723 § 5 u 5 · ¨¨ Ȧ&723 ¸¸ 5 5 © ¹ Configuring VOUT Greater Than 5V The switcher output voltage can be programmed higher than 5V with careful attention to the VOUT and RTON pins. In these applications the VOUT pin cannot connect directly 14 SC461 Applications Information (continued) to the switcher output due to its maximum voltage rating. An additional resistor divider network is required to connect from the switcher output to the VOUT pin as shown in Figure 4. LX L VOUT > 5V RV1 COUT To VOUT pin trade-off being reduced efficiency at light loads due to the high-frequency switching of the MOSFETs. The PSV pin contains a 5μA current sink to prevent stray leakage current from pulling the PSV pin up to the VDDA supply when the PSV pin is floated to select Power-Save operation. To select Forced Continuous Mode operation, the maximum recommended resistance between the VDDA supply and the PSV pin is 40kW. RV2 FB Ripple Voltage (VFB) FB threshold Figure 4 — Resistor Divider For VOUT Exceeding 5V The resistors must be chosen so that the VOUT does not exceed the VDDA supply. Note that the VOUT pin has an internal 500kW resistor connected to AGND. To minimize the effect of this resistor on the resistor divider ratio, the maximum recommend value for resistor RV2 in Figure 4 is 10kW. In addition to the resistor divider, the RTON resistor value must be adjusted. The on-time is calculated according to the voltage at the VOUT pin. In order to select the desired on-time and operating frequency, the RTON resistor should be adjusted to a higher value to compensate for the reduced voltage at the VOUT pin. For output voltages exceeding 5V, the required RTON value can be determined by the following equation. 5 721 · § 9287 ¨¨ QV ¸¸ u 9,1 § 5 · ¹ © 9,1 u I6: u ¨¨ 9 ¸¸ S) u 9287 © 5 9 ¹ For applications where VOUT exceeds 5V, FCM operation is recommended. Forced Continuous Mode Operation The SC461 operates the switcher in Forced Continuous Mode (FCM) by connecting the PSV pin to VDDA. The PSV pin should never exceed the VDDA supply. See Figure 5 for FCM waveforms. In this mode one of the power MOSFETs is always on, with no intentional dead time other than to avoid cross-conduction. This results in more uniform frequency across the full load range, with the DC Load Current Inductor Current On-time (TON) DH on-time is triggered when VFB reaches the FB Threshold. DH DL DL drives high when on-time is completed. DL remains high until VFB falls to the FB threshold. Figure 5 — Forced Continuous Mode Operation Power-Save Mode Operation The SC461 provides power-save operation at light loads with no minimum operating frequency, selected by floating the PSV pin (no connection). In this mode of operation, the zero cross comparator monitors inductor current via the voltage across the low-side MOSFET during the off-time. If the inductor current falls to zero for 8 consecutive switching cycles, the controller enters power-save operation. It will then turn off the low-side MOSFET on each subsequent cycle, provided that the current falls to zero. After the low-side MOSFET is off, both high-side and low-sides MOSFETs remain off until VFB drops to the 600mV threshold. While the MOSFETs are off the load is supplied 15 SC461 Applications Information (continued) by the output capacitor. If the inductor current does not reach zero on any switching cycle, the controller immediately exits power-save and returns to forced continuous mode. Figure 6 shows power-save operation at light loads. FB Ripple Voltage (VFB) Dead time varies according to load Smart Power Save Threshold Zero (0A) On-time (TON) DH On-time is triggered when VFB reaches the FB Threshold. DL DL drives high when on-time is completed. DL remains high until inductor current reaches zero. Figure 6 — Power-Save Operation Smart Power-Save Protection Active loads may leak current from a higher voltage into the switcher output. Under light load conditions with power-save enabled, this can force VOUT to slowly rise and reach the over-voltage threshold, resulting in an overvoltage shutdown. Smart power-save prevents this condition. When the FB voltage exceeds 10% above nominal (exceeds 660mV), the device immediately disables powersave and DL drives high to turn on the low-side MOSFET. This draws current from VOUT through the inductor and causes VOUT to fall. When VFB drops back to the 600mV trip point, a normal TON switching cycle begins. This method prevents over-voltage shutdown by cycling energy from VOUT back to VIN. It also minimizes operating power under light load conditions by avoiding forced continuous mode operation. Figure 7 shows typical waveforms for the Smart Powersave feature. VOUT discharges via inductor and low-side MOSFET Normal VOUT ripple FB threshold DH and DL off High-side Drive (DH) Single DH on-time pulse after DL turn-off FB threshold Inductor Current DH VOUT drifts up to due to leakage current flowing into COUT Low-side Drive (DL) DL turns on when Smart PSAVE threshold is reached Normal DL pulse after DH on-time pulse DL turns off when FB threshold is reached Figure 7 — Smart Power-Save SmartDriveTM For each DH pulse, the DH driver initially turns on the high-side MOSFET at a slower speed, allowing a softer, smooth turn-off of the low-side diode. Once the diode is off and the LX voltage has risen 0.8V above PGND, the SmartDrive circuit automatically drives the high-side MOSFET on at a rapid rate. This technique reduces switching noise while maintaining high efficiency, reducing the need for snubbers. Enable Input for Switching Regulator The EN input is a logic level input. When EN is low (grounded), the switching regulator is off and in its lowest power state. When EN is low and VDDA is above the VDDA UVLO threshold, the output of the switching regulator soft-discharges into the VOUT pin through an internal 2kΩ resistor. When EN is a logic high (>1V) the switching regulator is enabled. The EN input has internal resistors — 2MΩ pullup to VDDA, and a 1MΩ pulldown to AGND. These resistors will normally cause the EN voltage to be near the logic high trip point as VDDA reaches the VDDA UVLO threshold. To prevent undesired toggling of EN and erratic start-up performance, the EN pin should not be allowed to float as open-circuit. 16 SC461 Applications Information (continued) Note that the LDO enable pin (ENL) can also disable the switching regulator through the VIN UVLO function. Refer to the ENL Pin and VIN UVLO section. BST CBST Current Limit Protection The SC461 features programmable current limiting, which is accomplished using the RDS(ON) of the lower MOSFET for current sensing. The current limit is set by RLIM resistor which connects from the ILIM pin to the drain of the lowside MOSFET. When the low-side MOSFET is on, an internal 10μA current flows from the ILIM pin and through the RLIM resistor, creating a voltage drop across the resistor. While the low-side MOSFET is on, the inductor current flows through it and creates a voltage across the RDS(ON). The voltage across the MOSFET is negative with respect to PGND. If this MOSFET voltage drop exceeds the voltage across RLIM, the voltage at the ILIM pin will be negative and current limit will activate. The current limit then keeps the low-side MOSFET on and prevents another high-side ontime, until the current in the low-side MOSFET reduces enough to bring the ILIM pin voltage up to zero. This method regulates the inductor valley current at the level shown by ILIM in Figure 8. Inductor Current VIN IPEAK ILOAD ILIM Time Figure 8 — Valley Current Limit The current limit schematic with the RLIM resistor is shown in Figure 9. Q1 + CIN ILIM DL VOUT L DH LX RLIM PGND Q2 D2 COUT + Figure 9 — Valley Current Limit Setting the valley current limit to 10A results in a peak inductor current of 10A plus peak ripple current. In this situation the average current through the inductor is 10A plus one-half the peak-to-peak ripple current. The RLIM value is calculated by the next equation. 5/,0 5'621 u ,/,0 ȝ$ The internal 10μA current source is temperature compensated at 2800 ppm in order to provide tracking with the RDSON. Soft-Start of PWM Regulator The SC461 has a programmable soft-start time that is controlled by an external capacitor at the SS pin. During the soft-start time, the controller sources 3μA from the SS pin to charge the capacitor. During the start-up process (Figure 10), 40% of the voltage ramp at the SS pin is used as the reference for the FB comparator. The PWM comparator issues an on-time pulse when the FB voltage is less than 40% of the SS voltage, which forces the output voltage to follow the SS ramp. The output voltage reaches regulation when the SS pin voltage exceeds 1.5V and the FB reaches the 600mV threshold. The time between the first LX pulse and VOUT reaching the regulation point is the soft-start time (tSS). The calculation for the soft-start time is shown by the following equation. 17 SC461 Applications Information (continued) t SS Pre-Bias Start-up CSS u 1.5 V 3PA After the SS capacitor voltage reaches 1.5V, the SS capacitor continues to charge until the SS voltage is equal to 67% of VDDA. At this time the Power Good monitor compares the FB pin and sets the PGOOD output high (open drain) if VOUT is in regulation. The time between VOUT reaching the regulation point and the PGOOD output going high is shown by the following equation. W3*22' &66 § u 9''$ · u¨ 9 ¸ ȝ$ © ¹ The time from the rising edge of the EN pin to the PGOOD output going high is shown by the following equation. W(1B3*22' &66 § u 9''$ · u¨ ¸ ȝ$ © ¹ After the Power Good Start-up Delay Time is completed, the SS pin is internally pulled up to the VDDA supply. The soft-start cycle and Power Good timing can be seen in the Figure 10. EN CSS charging current 3uA VSS = 67% × VDDA VSS = 1.5V Power Good Output The PGOOD (power good) output is an open-drain output which requires a pull-up resistor. During start-up, PGOOD is held low and is not allowed to transition high until the output voltage is in regulation and the SS pin has reached 67% of VDDA. The time from EN going high to PGOOD going high is typically 12.5ms for CSS = 10nF and VDDA = 5V. For CSS = 10nF and VDDA = 3V the typical PGOOD time is 7.5ms. When the voltage at the FB pin is 10% below the nominal voltage, PGOOD is pulled low. Once PGOOD pulls low there is typically 2% hysteresis to prevent chatter on the PGOOD output. PGOOD will transition low if the FB voltage exceeds +20% of nominal (720mV), which is also the over-voltage shutdown threshold. PGOOD also pulls low if the EN pin is low and VDDA is present. Output Over-Voltage Protection SS VOUT in regulation FB SC461 can support soft-start with an output pre-bias. The SS capacitor ramp time is the same as a normal start-up when the output voltage starts from zero. Under a prebias start-up, the DH and DL drivers inhibit switching until 40% of the ramp at the SS pin equals the pre-bias FB voltage level. Pre-bias start-up is achieved by turning off the lower MOSFET when the inductor current reaches zero during the soft-start cycle. This method helps prevent the output voltage from decreasing. tSS tPGOOD PGOOD Figure 10 — Soft-start Cycle and Power Good timing Over-voltage protection (OVP) becomes active as soon as the device is enabled. The OVP threshold is set at 600mV + 20% (720mV). There is a 5μs delay built into the OVP detector to prevent false transitions. When VFB exceeds the OVP threshold, DL is driven high and the low-side MOSFET is turned on. DL remains high and the controller remains off. If the FB pin remains above the OVP threshold, DL remains high and the IC will maintain this maintain this state with no automatic recovery. If FB falls below the OVP threshold, the device goes through the automatic fault recovery cycle. When the automatic recovery cycle is completed, the device will attempt a new soft-start cycle. At the start of the soft-start cycle, the DL output will go low for typically 30us while the controller initializes the 18 SC461 Applications Information (continued) soft-start sequence. PGOOD is also low after an OVP event. Output Under-Voltage Protection When VFB falls 25% below its nominal voltage (falls to 450mV) for eight consecutive clock cycles, the switcher is shut off and the DH and DL drives are pulled low to tristate the MOSFETs. The controller stays off while the device goes through the automatic fault recovery cycle. Automatic Fault Recovery The SC461 includes an automatic recovery feature (hiccup mode upon fault). If the switcher output is shut down due to a fault condition, the device uses the SS capacitor as a timer. Upon fault detection the SS pin is pulled low and then begins charging through the internal 3μA current source. When the SS capacitor reaches 67% of VDDA, the SS pin is again pulled low, after which the SS capacitor begins another charging cycle. The SS capacitor will be used for 15 cycles of charging from 0 to 67% of VDDA. (For Over-voltage and Over-Temperature faults, the count will be 16 cycles instead of 15). During these cycles the switcher is off and there is no MOSFET switching. During the next charging cycle, the normal soft-start routine is implemented and the MOSFETs begin switching. Switching continues until the Power Good Start-up Delay Time is reached. If the switcher output is still in a fault condition, the switcher will again shut down and force 15 cycles of SS charging (16 cycles in the case of an Over-voltage or Over-Temperature fault) before attempting another soft-start. The long delay between soft-start cycles reduces the average power loss in the power components. The automatic recovery timing is shown in Figure 11. fault applied 1 soft-start cycle 1 soft-start cycle tEN_PGOOD tEN_PGOOD 15 cycles 15 cycles tHICCUP = 15 x tEN_PGOOD tHICCUP = 15 x tEN_PGOOD tEN_PGOOD 67% x VDDA SS Figure 11 — Automatic Recovery Timing The control of the low-side MOSFET during an Overvoltage fault is handled differently from other faults. If the fault was due to an over-voltage condition, the DL output will remain high during 16 SS charging cycles. For all other faults, the DL output will remain low. However, if the FB pin exceeds the Over-voltage threshold, the charging of the SS capacitor will not occur, and the DL output will remain high. If the FB pin falls below the OVP threshold, 16 SS charging cycles will occur while DL remains high. When the next start-up cycle commences, DL will drive low for typically 30us as the controller re-initializes the internal soft-start routine. VDDA UVLO and POR The VDDA Under-Voltage Lock-Out (UVLO) circuitry inhibits switching and tri-states the DH/DL drivers until VDDA rises above 2.84V. When VDDA exceeds 2.84V, an internal POR (Power-On Reset) resets the fault latch and the softstart circuitry and then the SC461 is ready to begin a softstart cycle. The switcher will shut off if VDDA falls below 2.62V. VDDP does not have UVLO protection. LDO Regulator When the LDO is providing bias power to the device, a minimum 0.1μF capacitor referenced to AGND is required, along with a minimum 1μF capacitor referenced to PGND to filter the gate drive pulses. Refer to the PCB Layout Guidelines section. ENL Pin and VIN UVLO The ENL pin is also used for the VIN under-voltage lockout (VIN UVLO) for the switcher. The VIN UVLO voltage is programmable via a resistor divider at the VIN, ENL and AGND pins. The VIN UVLO function has a typical threshold of 1.55V on the VIN rising edge. The falling edge threshold is 1.24V. Note that when the VIN UVLO feature is used, the LDO is enabled because the ENL pin is above the LDO enable threshold (0.8V typical). In these cases the SC461 must use the internal LDO for bias power. Timing is important when driving ENL with logic and not using the VIN UVLO capability. The ENL pin must transition from high to low within 2 switching cycles to avoid the PWM output turning off. If ENL goes below the VIN UVLO 19 SC461 Applications Information (continued) threshold and stays above 1V, then the switcher will turn off but the LDO will remain on. additional current needed by the DH and DL gate drives from overloading the LDO at start-up. Note that it is possible to operate the switcher with the LDO disabled, but the ENL pin must be below the logic low threshold (0.4V maximum), otherwise the VIN UVLO function will disable the switcher. LDO Start-up The next table summarizes the function of the ENL and EN pins. 1. ENL pin 2. VLDO output 3. VIN input voltage EN ENL LDO status Switcher status low high low high low high low, < 0.4V low, < 0.4V high, < 1.24V high, < 1.24V high, > 1.55V high, > 1.55V off off on on on on off on off off off on Figure 12 shows the ENL voltage thresholds and their effect on LDO and Switcher operation. Before LDO start-up, the device checks the status of the following signals to ensure proper operation can be maintained. When the ENL pin is high and VIN voltage is available, the LDO will begin start-up. During the initial phase when VLDO is below 1V, the LDO initiates a current-limited startup (typically 15mA). This protects the LDO from thermal damage if the VLDO pin is shorted to ground. As VLDO exceeds 1V, the start-up current gradually increases to 96mA. When V LDO reaches 4V, the LDO current limit increases to 200mA and the LDO output rises quickly to 5V. The LDO start-up profile is shown in Figure 13. VLDO ENL voltage 5V LDO on Switcher on if EN = high 1.55V 1.24V ENL low threshold (min 0.4V) AGND 4V increasing current VIN UVLO hysteresis LDO on Switcher off by VIN UVLO 1V ENL Logic Control of PWM Operation When the ENL input exceeds the VIN UVLO threshold of 1.55V, internal logic checks the PGOOD signal. If PGOOD is high, the switcher is already running and the LDO will start without affecting the switcher. If PGOOD is low, the device disables PWM switching until the LDO output has reached 80% of its final value. This delay prevents the 15mA constant current Figure 13 — LDO Start-Up LDO off Switcher on if EN = high Figure 12 — ENL Thresholds voltage regulating with 200mA current limit Using the Internal LDO to Bias the SC461 The following steps must be followed when using the internal LDO to bias the device. • • Connect VDDA and VDDP to VLDO before enabling the LDO. During the initial start-up the LDO, when the LDO output is less than 1V, the external load should not exceed 10mA. Above 1V, any external load on VLDO should not exceed 40mA until the LDO voltage has reached 4V. 20 SC461 Applications Information (continued) When the LDO is used as bias power for the device, the EN and ENL inputs must be used carefully. Do not connect the EN pin directly to VDDA or another supply voltage. If this is done, driving the ENL pin low (to AGND) will turn off the LDO and the LDO switch-over MOSFET, but the switcher can continue operating. If VOUT exceeds 2.5V, the output voltage can feed into the VDDA supplies through internal parasitic diodes via the VOUT pin. This can potentially damage the device, and also can prevent the switcher from shutting off until the VDDA supply drops below the VDDA UVLO threshold. For these applications a dedicated logic signal is required to drive EN low and disable the switcher. This signal can be combined with the ENL signal if needed, as long as the EN pin does not exceed Absolute Maximum Ratings. LDO Usage at Low Input Voltage Applications requiring steady-state or transient operation at low input voltages (VIN below 6.5V) may use the internal LDO to bias the VDDA/VDDP pins within limitations. There are limitations to both startup and normal operation as explained below. When starting up using the internal LDO, switcher operation is inhibited until the LDO output reaches 4V. During this time, the LDO start-up is implemented using a current source. At low VIN it is important to not apply an external load to the LDO, in order to allow the LDO output to reach the 4V threshold and allow switching to begin. Once switching begins, LDO operation transitions from current-source operation to voltage regulation. The minimum operating VIN is then limited by the RDSON of the internal LDO MOSFET. The current required to power the SC461 and external MOSFET gates causes a voltage drop from the VIN pin to the VLDO pin. The VLDO pin must stay above 4V, otherwise the LDO control will revert back to current-source operation, causing more voltage drop at the LDO output. The RDSON of the LDO MOSFET at low VIN is typically 28 ohms at 25°C. Design Procedure The maximum input voltage (VINMAX) is the highest specified input voltage. The minimum input voltage ( VINMIN) is determined by the lowest input voltage including the voltage drops due to connectors, fuses, switches, and PCB traces. The following parameters define the design. • • • • Nominal output voltage (VOUT ) Static or DC output tolerance Transient response Maximum load current (IOUT ) There are two values of load current to evaluate — continuous load current and peak load current. Continuous load current relates to thermal stresses which drive the selection of the inductor and input capacitors. Peak load current determines instantaneous component stresses and filtering requirements such as inductor saturation, output capacitors, and design of the current limit circuit. The following values are used in this design. • • • • VIN = 24V + 10% VOUT = 1.8V + 4% fSW = 220kHz Load = 10A maximum Frequency Selection Selection of the switching frequency requires making a trade-off between the size and cost of the external filter components (inductor and output capacitor) and the power conversion efficiency. The desired switching frequency is 220kHz. A resistor, RTON is used to program the on-time (indirectly setting the frequency) using the following equation. 5 721 721 QV u 9,1 S) u 9287 § 9287 · ¨¨ QV ¸¸ u 9,1 © 9,1 u I6: ¹ S) u 9287 To select RTON, use the maximum value for VIN, and for TON use the value associated with maximum VIN. When designing a switch mode supply the input voltage range, load current, switching frequency, and inductor ripple current must be specified. 21 SC461 Applications Information (continued) T ON V OUT V INMAX u f SW TON = 310 nsec at 26.4VIN, 1.8VOUT, 220kHz Substituting for RTON results in the following solution. RTON = 156kΩ, use RTON = 154kΩ Inductor Selection In order to determine the inductance, the ripple current must first be defined. Low inductor values result in smaller size but create higher ripple current which can reduce efficiency. Higher inductor values will reduce the ripple current/voltage and for a given DC resistance are more efficient. However, larger inductance translates directly into larger packages and higher cost. Cost, size, output ripple, and efficiency are all used in the selection process. / u QV $ ȝ+ A slightly smaller value of 1.5µH is selected. Note that the inductor must be rated for the maximum DC load current plus 1/2 of the ripple current. The ripple current under minimum VIN conditions is also checked using the following equations. S) u 5 721 u 9287 QV 9,10,1 721B9,10,1 IRIPPLE QV ( VIN VOUT ) u TON L ,5,33/(B9,10,1 u QV ȝ+ $ The ripple current will also set the boundary for powersave operation. The switching will typically enter powersave mode when the load current decreases to 1/2 of the ripple current. For example, if ripple current is 4A then Power-save operation will typically start for loads less than 2A. If ripple current is set at 40% of maximum load current, then power-save will start for loads less than 20% of maximum current. Capacitor Selection The output capacitors are chosen based on required ESR and capacitance. The maximum ESR requirement is controlled by the output ripple requirement and the DC tolerance. The output voltage has a DC value that is equal to the valley of the output ripple plus 1/2 of the peak-to-peak ripple. Change in the output ripple voltage will lead to a change in DC voltage at the output. The inductor value is typically selected to provide a ripple current that is between 25% to 60% of the maximum load current. This provides an optimal trade-off between cost, efficiency, and transient performance. The design goal is for the output voltage regulation to be ±4% under static conditions. The internal 600mV reference tolerance is 1%. Allowing 1% tolerance from the FB resistor divider, this allows 2% tolerance due to VOUT ripple. Since this 2% error comes from 1/2 of the ripple voltage, the allowable ripple is 4%, or 72mV for a 1.8V output. During the DH on-time, voltage across the inductor is (VIN - VOUT ). The following equation for determining inductance is shown. L ( VIN VOUT ) u TON IRIPPLE The maximum ripple current of 5A creates a ripple voltage across the ESR. The maximum ESR value allowed is shown by the following equations. (650$; 95,33/( P9 $ In this example the inductor ripple current is set approximately equal to 50% of the maximum load current. Thus ripple current target will be 50% x 10A or 5A. To find the minimum inductance needed, use the VIN and TON values that correspond to VINMAX. The output capacitance is chosen to meet transient requirements. A worst-case load release, from maximum ,5,33/(0$; ESRMAX = 14.4 mΩ 22 SC461 Applications Information (continued) load to no load at the exact moment when inductor current is at the peak, determines the required capacitance. If the load release is instantaneous (load changes from maximum to zero in < 1µs), the output capacitor must absorb all the inductor’s stored energy. This will cause a peak voltage on the capacitor according to the following equation. COUTMIN Lu COUT 2 2 dlLOAD dt &2870,1 COUTMIN = 344µF If the load release is relatively slow, the output capacitance can be reduced. At heavy loads during normal switching, when the FB pin is above the 600mV reference, the DL output is high and the low-side MOSFET is on. During this time, the voltage across the inductor is approximately (-VOUT ). This causes a down-slope or falling di/dt in the inductor. If the load di/dt is not faster than the -di/dt in the inductor, then the inductor current will tend to track the falling load current. This will reduce the excess inductive energy that must be absorbed by the output capacitor, therefore a smaller capacitance can be used. The following can be used to calculate the needed capacitance for a given dILOAD/dt. Peak inductor current is shown by the next equation. ILPK = IMAX + 1/2 x IRIPPLEMAX ILPK = 10 + 1/2 x 5 = 12.5A Rate of change of Load Current &287 u dlLOAD dt IMAX = maximum load release = 10A u ȝ V u ȝ+u 2 .5 A Ps This would cause the output current to move from 10A to zero in 4µs. Assuming a peak voltage VPEAK of 1.98 (180mV rise upon load release), and a 10A load release, the required capacitance is shown by the next equation. § · ȝ+¨ u ¸ © ¹ 2VPK VOUT Example 1 § ·2 L¨ IOUT u IRIPPLEMAX ¸ 2 © ¹ VPEAK VOUT ILPK u ILPK I MAX u dt VOUT dlLOAD COUT = 223µF Note that COUT is much smaller in this example, 223µF compared to 344µF based on a worst-case load release. To meet the two design criteria of minimum 336µF and maximum 14.4mΩ ESR, use two capacitors rated at 220µF/15mΩ. It is recommended that an additional small capacitor with a value of 1 to 10µF be placed in parallel with COUT in order to filter high frequency switching noise. Stability Considerations Unstable operation is possible with adaptive on-time controllers, and usually takes the form of double-pulsing or ESR loop instability. Double-pulsing occurs due to switching noise seen at the FB input or because the FB ripple voltage is too low. This causes the FB comparator to trigger prematurely after the 250ns minimum off-time has expired. In extreme cases the noise can cause three or more successive on-times. Double-pulsing will result in higher ripple voltage at the output, but in most applications it will not affect operation. This form of instability can usually be avoided by providing the FB pin with a smooth, clean ripple signal that is at least 10mVp-p, which may dictate the need to increase the ESR of the output capacitors. It is also imperative to provide a proper PCB layout as discussed in the Layout Guidelines section. 23 SC461 Applications Information (continued) Another way to eliminate doubling-pulsing is to add a small capacitor across the upper feedback resistor, as shown in Figure 16. This capacitor should be left unpopulated unless it can be confirmed that double-pulsing exists. Adding the CTOP capacitor will couple more ripple into FB to help eliminate the problem. An optional connection on the PCB should be available for this capacitor. CTOP charging during the switching cycle. For most applications the minimum ESR ripple voltage is dominated by the output capacitors, typically SP or POSCAP devices. For stability the ESR zero of the output capacitor should be lower than approximately one-third the switching frequency. The formula for minimum ESR is shown by the following equation. ESR MIN 3 2 u S u C OUT u f sw Using Ceramic Output Capacitors VOUT To FB pin R1 R2 Figure 16 — Capacitor Coupling to FB Pin NOTE: The CTOP capacitor can moderately affect the DC output voltage, refer to the section on VOUT voltage selection. ESR loop instability is caused by insufficient ESR. The details of this stability issue are discussed in the ESR Requirements section. The best method for checking stability is to apply a zero-to-full load transient and observe the output voltage ripple envelope for overshoot and ringing. Ringing for more than one cycle after the initial step is an indication that the ESR should be increased. When using high ESR value capacitors, the feedback voltage ripple lags the phase node voltage by 90 degrees and the converter is easily stabilized. When using ceramic output capacitors, the ESR value is normally too small to meet the above ESR criteria. As a result, the feedback voltage ripple is 180 degrees from the phase node leading to unstable operation. In this application it is necessary to add a small virtual ESR network that is composed of two capacitors and one resistor, as shown by RL, CL, and CC in Figure 17. RL +- D x VIN A minimum ESR is required for two reasons. One reason is to generate enough output ripple voltage to provide 10mVp-p at the FB pin (after the resistor divider) to avoid double-pulsing. The second reason is to prevent instability due to insufficient ESR. The on-time control regulates the valley of the output ripple voltage. This ripple voltage is the sum of the two voltages. One is the ripple generated by the ESR, the other is the ripple due to capacitive charging and dis- VL CL R1 CC FB pin One simple way to solve this problem is to add trace resistance in the high current output path. A side effect of adding trace resistance is decreased load regulation. ESR Requirements DCR L COUT R2 Figure 17 — Virtual ESR Ramp Circuit The ripple voltage at FB is a superposition of two voltage sources: the voltage across C L and the output ripple voltage. They are defined in the following equations. 9F / '9287 ,/ u '&5V u / '&5 6 u 5/&/ ',/ & u I6: Figure 18 shows the equivalent circuit for calculating the magnitude of the ripple contribution at the FB pin due to CL. 24 SC461 Applications Information (continued) VOUT RL L +- D x VIN VL CL DCR FB pin CC R1 FB contribution by output voltage ripple LX FB contribution by CL R2 Combined FB IL Figure 18 — FB Voltage by CL Voltage Figure 20 — FB voltage in Phaser Diagram The magnitude of the FB ripple contribution due to CL is shown by the following equation. The magnitude of the feedback ripple voltage, which is dominated by the contribution from CL , is controlled by the value of R1, R2 and CC . If the corner frequency of (R1// R2) x CC is too high, the ripple magnitude at the FB pin will be smaller, which can lead to double-pulsing. Conversely, if the corner frequency of (R1// R2) x CC is too low, the ripple magnitude at FB pin will be higher. Since the SC461 regulates to the valley of the ripple voltage at the FB pin, a high ripple magnitude is undesirable as it significantly impacts the output voltage regulation. As a result, it is desirable to select a corner frequency for (R1// R2) x CC to achieve enough, but not excessive, ripple magnitude and phase margin. The component values for R1, R2, and CC should be calculated using the following procedure. VFBc L Vc L u R1 // R2 u S u C C R1 // R2 u S u C C 1 Figure 19 shows the equivalent circuit for calculating the magnitude of the ripple contribution due to the output voltage ripple. L RL DCR VOUT VOUT VL CL CC R1 CC R1 COUT R2 FB pin COUT FB pin R2 Select CL (typical 10nF) and RL to match with L and DCR time constant using the following equation. 5/ Figure 19 — FB Voltage by Output Voltage The magnitude of the FB ripple contribution due to output voltage ripple is shown by the following equation. 9)%'9287 '9287 u 5 5 5 6 u && The purpose of this network is to couple the inductor current ripple information into the feedback voltage such that the feedback voltage has 90 degrees phase lag to the switching node similar to the case of using standard high ESR capacitors. This is illustrated in Figure 20. / '&5 u &/ Select CC by using the following equation. && | u 5 5 u S u IVZ The resistor values (R1 and R2) in the voltage divider circuit set the VOUT for the switcher. The typical value for CC is from 10pF to 1nF. Dropout Performance The output voltage adjust range for continuous-conduction operation is limited by the fixed 250ns (typical) 25 SC461 Applications Information (continued) minimum off-time of the one-shot. When working with low input voltages, the duty-factor limit must be calculated using worst-case values for on and off times. The duty-factor limitation is shown by the following equation. DUTY TON(MIN) TON(MIN) TOFF(MAX ) The inductor resistance and MOSFET on-state voltage drops must be included when performing worst-case dropout duty-factor calculations. System DC Accuracy (VOUT Controller) Three factors affect VOUT accuracy: the trip point of the FB error comparator, the ripple voltage variation with line and load, and the external resistor tolerance. The error comparator offset is trimmed so that under static conditions it trips when the feedback pin is 600mV, + 1%. The on-time pulse from the SC461 in the design example is calculated to give a pseudo-fixed frequency of 220kHz. Some frequency variation with line and load is expected. This variation changes the output ripple voltage. Because adaptive on-time converters regulate to the valley of the output ripple, ½ of the output ripple appears as a DC regulation error. For example, if the output ripple is 50mV with VIN = 6 volts, then the measured DC output will be 25mV above the comparator trip point. If the ripple increases to 80mV with VIN = 25V, then the measured DC output will be 40mV above the comparator trip. The best way to minimize this effect is to minimize the output ripple. To compensate for valley regulation, it may be desirable to use passive droop. Take the feedback directly from the output side of the inductor and place a small amount of trace resistance between the inductor and output capacitor. This trace resistance should be optimized so that at full load the output droops to near the lower regulation limit. Passive droop minimizes the required output capacitance because the voltage excursions due to load steps are reduced as seen at the load. The use of 1% feedback resistors contributes up to 1% error. If tighter DC accuracy is required, 0.1% resistors should be used. The output inductor value may change with current. This will change the output ripple and therefore will have a minor effect on the DC output voltage. The output ESR also affects the output ripple and thus has a minor effect on the DC output voltage. Switching Frequency Variations The switching frequency will vary depending on line and load conditions. The line variations are a result of fixed propagation delays in the on-time one-shot, as well as unavoidable delays in the external MOSFET switching. As VIN increases, these factors make the actual DH on-time slightly longer than the ideal on-time. The net effect is that frequency tends to falls slightly with increasing input voltage. The switching frequency also varies with load current as a result of the power losses in the MOSFETs and the inductor. For a conventional PWM constant-frequency converter, as load increases the duty cycle also increases slightly to compensate for IR and switching losses in the MOSFETs and inductor. An adaptive on-time converter must also compensate for the same losses by increasing the effective duty cycle (more time is spent drawing energy from VIN as losses increase). Because the on-time is essentially constant for a given VOUT/VIN combination, to offset the losses the off-time will reduce slightly as load increases. The net effect is that switching frequency increases slightly with increasing load. PCB Layout Guidelines A switch-mode converter requires good PCB layout which is essential to achieving high performance. The following guidelines will provide an optimum PCB layout. The device layout recommendations consist of four parts. • • • • Grounding for PGND and AGND Power components Low-noise analog circuits Bypass capacitors Grounding for PGND and AGND A ground plane layer for PGND is recommended to minimize the effects of switching noise, resistive losses, and to maximize heat removal from the power components. • 26 SC461 Applications Information (continued) • • A separate ground plane or island should be used for AGND and all associated components. The AGND island should avoid overlapping switching signals on other layers (DH/DL/BST/LX). Connect PGND and AGND together with a zero ohm resistor or copper trace. Make the connection near the AGND and PGND pins of the IC. Power Components Use short, wide traces between the following power components. Input capacitors and high-side MOSFETs High-side and Low-side MOSFETs and inductor (LX connection). Use wide copper traces to provide high current carrying capacity and for heat dissipation. Inductor and output capacitors. All PGND connections — the input capacitors, low-side MOSFETs, output capacitors, and the PGND pin of the SC461. An inner layer ground plane is recommended. Each power component requires a short, low impedance connection to the PGND plane. Place vias to the PGND plane directly near the component pins. Use short wide traces for the pin connections from the SC461 (LX, DH, DL and BST). Do not route these traces near the sensitive low-noise analog signals (FB, SS, TON, VOUT ). Avoid overlapping of the DL trace with LX/DH/ BST. This helps reduce transient peaks on the gate of the low-side MOSFET during the turn-on of the high-side MOSFET. • • • • • • • Low-noise Analog Circuits Low-noise analog circuits are sensitive circuits that are referenced to AGND. Due to their high impedance and sensitivity to noise, it is important that these circuits be located as far as possible from the switching signals. • Use a plane or solid area for AGND. Place all components connected to AGND above this area. Use short direct traces for the AGND connections to all components. Place vias to the AGND plane directly near the component pins. • • • • Proper routing of the VOUT sense trace is essential since it feeds into the FB resistor divider. Noise on the FB waveform will cause instability and multiple pulsing. Connect the VOUT sense trace directly to the output capacitor or a ceramic bypass capacitor. Route this trace over to the VOUT pin, carefully avoiding all switching signals and power components. Route this trace in a quiet layer if possible. Route this trace away from the switching traces and components, even if the trace is longer. Avoid shorter trace routing through the power switching area. If a bypass capacitor is used at the IC side of the VOUT sense trace, it should be placed near the FB resistor divider. All components connected to the FB pin must be located near the pin. The FB traces should be kept small and not routed near any noisy switching connections or power components. Place the SS capacitor near the SS pin with a short direct connection to the AGND plane. Place the RLIM resistor near the IC. For an accurate ILIM current sense connection, route the RLIM trace directly to the drain of the low-side MOSFET (LX). Use an inner routing layer if needed. Place the RTON resistor near the TON pin. Route R TON to the TON pin and to AGND using short traces and avoid all switching signals. Bypass Capacitors The device requires bypass capacitors for the following pins. • • VDDA pin with respect to AGND. This 0.1μF minimum capacitor must be placed and routed close to the IC pins, on the same layer as the IC. This capacitor also functions as bypass for the LDO output, since the VDDA and VLDO pins are adjacent. VDDP with respect to PGND. This 1μF minimum capacitor must be placed and routed close to the IC pins and on the same layer as the IC. 27 SC461 Applications Information (continued) • • BST pin with respect to LX. This 0.1μF minimum capacitor must be placed near the IC, on either side of the PCB. Use short traces for the routing between the capacitor and the IC. VIN pin with respect to AGND. This 0.1μF minimum capacitor must be placed and routed close to the IC pins. This capacitor provides noise filtering for the input to the internal LDO. 28 SC461 Outline Drawing — MLPQ-UT20 3x3 A D PIN 1 INDICATOR (LASER MARK) DIMENSIONS INCHES MILLIMETERS DIM MIN NOM MAX MIN NOM MAX B E A2 A aaa C C A1 SEATING PLANE A A1 A2 b D D1 E E1 e L N aaa bbb .020 .000 - .024 .002 (.006) .006 .008 .010 .114 .118 .122 .061 .067 .071 .114 .118 .122 .061 .067 .071 .016 BSC .012 .016 .020 20 .003 .004 0.50 0.00 - 0.60 0.05 (0.1524) 0.15 0.20 0.25 2.90 3.00 3.10 1.55 1.70 1.80 2.90 3.00 3.10 1.55 1.70 1.80 0.40 BSC 0.30 0.40 0.50 20 0.08 0.10 D1 e LxN E/2 E1 2 1 N D/2 bxN bbb C A B NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS . 3. DAP is 1.90 x 190mm. 29 SC461 Land Pattern — MLPQ-UT20 3x3 H R (C) DIMENSIONS K G Y X P Z DIM INCHES MILLIMETERS C G H K P R X Y Z (.114) (2.90) .083 .067 .067 .016 .004 .008 .031 .146 2.10 1.70 1.70 0.40 0.10 0.20 0.80 3.70 NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY. CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR COMPANY'S MANUFACTURING GUIDELINES ARE MET. 3. THERMAL VIAS IN THE LAND PATTERN OF THE EXPOSED PAD SHALL BE CONNECTED TO A SYSTEM GROUND PLANE. FAILURE TO DO SO MAY COMPROMISE THE THERMAL AND/OR FUNCTIONAL PERFORMANCE OF THE DEVICE. 30 SC461 © Semtech 2011 All rights reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent or other industrial or intellectual property rights. Semtech assumes no responsibility or liability whatsoever for any failure or unexpected operation resulting from misuse, neglect improper installation, repair or improper handling or unusual physical or electrical stress including, but not limited to, exposure to parameters beyond the specified maximum ratings or operation outside the specified range. SEMTECH PRODUCTS ARE NOT DESIGNED, INTENDED, AUTHORIZED OR WARRANTED TO BE SUITABLE FOR USE IN LIFESUPPORT APPLICATIONS, DEVICES OR SYSTEMS OR OTHER CRITICAL APPLICATIONS. INCLUSION OF SEMTECH PRODUCTS IN SUCH APPLICATIONS IS UNDERSTOOD TO BE UNDERTAKEN SOLELY AT THE CUSTOMER’S OWN RISK. Should a customer purchase or use Semtech products for any such unauthorized application, the customer shall indemnify and hold Semtech and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs damages and attorney fees which could arise. 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