Safety Relays Timing Control Units CU1 Specifications Standards EN 954-1, ISO 13849-1, IEC/EN 60204-1, IEC 60947-5-1, ANSI B11.19, AS4024.1 Category Cat. 1 per EN 954-1 (ISO13849-1) Approvals C-Tick, CE marked for all applicable directives, cULus & TÜV Power Supply 24V AC/DC, 110/230V AC Power Consumption <4VA Inputs 1 N.C. Maximum Input Resistance 500 Ω Reset Automatic/manual Description Outputs 2 N.O. Safety 1 N.C. Auxiliary The CU1 is an on-delay timing unit designed to energize and thus unlock guard locking devices after a preset time delay expires. It can be used with power to unlock devices, like the Allen-Bradley Guardmaster Atlas, Spartan, 440G-MT, or TLS-GD2, on machines which have a run down cycle or do not stop immediately. It may also be incorporated into other parts of the safety related controls system, should a predictable, on-delay be required. ➊ Output Utilization per IEC 60947-5-1 (Inductive) B300, AC-15 4A/250V AC, 4A/125VAC P300, DC-13; 3A/24V DC Thermal Current (non switching) 2x4A A removable cover allows access to the AC power switch, the replaceable fuse, and the DIP switches & potentiometer which control the timing. Power to the CU1 can be either 24V AC/DC (+/ - terminals) or 110/230V AC (A1/A2 terminals). If 110V AC or 230V AC power is used, an internal switch must be set to the appropriate position. Max. Switched Current/Voltage 10mA/10V Indication LED Red = Power on Red/Green = Timing/Output on Impulse Withstand Voltage 2500V Operating Temperature -10°C to +55°C (+14°F to +131°F) Timed Off-Delay 0.1s to 40min. Fuses Input (external) Output (external) 500mA time lag 5A quick acting Humidity 90% RH Enclosure Protection IP40 DIN 0470 Terminal Protection IP20 DIN 0470 Conductor Size 1 x 2.5mm2 (14AWG) stranded 1 x 4mm2 (12AWG) solid Installation Group C in accordance with VDE 0110 A typical operation starts with the safety outputs (13/14 and 23/24) open and the X1/X2 loop closed. Pollution Degree 3 Torque Settings—terminal screws 1N⋅m (8 lb⋅in) 1. Apply power to A1/A2 or +/-. a. The Power LED turns ON and the Output LED turns red. b. After the time delay expires, the Output LED turns green and the safety outputs (13/14 and 23/24) close. 2. Remove power to A1/A2 or +/-. a. Immediately, the safety contacts (13/14 and 23/24) open, the Power LED turns off and the Output LED turns Off. 3. Go to step 1. Case Material Red Polycarbonate The status of the CU1 can be signaled to the Remote Indicator Unit via terminals R1/R2/R3, or to a PLC or other indicator by using the N.C. auxiliary contacts (31/32). Mechanical Life 2,000,000 operations Vibration 0.75mm(0.03in) peak, 10-55Hz Shock 30g, 11ms half-sine The X1/X2 terminals are designed to monitor the performance of the contactors which isolate the power to the moving parts of the machinery. The timing can not begin until the X1/X2 loop is closed. The X1/X2 loop must remain closed during the whole timing cycle. Opening the X1/X2 loop during the timing cycle causes the time to be reset to zero. If monitoring is not needed, the X1/X2 loop can be linked. Features • • • • Category 1 per EN 954-1 Stop category 1 Timed on-delay output 0.1s to 40 min 2 N.O. safety outputs 4-62 Mounting 35mm DIN rail Weight 360g (0.79lbs) Electrical Life 220V AC/4A/880VA/cosϕ=3.5 220V AC/1.7A/375VA/cosϕ=0.6 30V DC/2A/60W 10V DC/0.01/0.1W 100,000 operations 500,000 operations 1,000,000 operations 2,000,000 operations ➊ See Output Ratings on page 1-29 for details. Consult factory for ratings not shown. Safety Relays Timing Control Units CU1 Product Selection Inputs Safety Outputs Auxiliary Outputs Power Supply Catalogue Number 1 N.O. 2 N.O. 1 N.C. 24V AC/DC and 110/230V AC 440R-T07114 Accessories Description Page Number Catalogue Number 500mA Fuse 14-6 440R-A31562 CU1 Remote Indication Unit — 440R-A07138 Dimensions—mm (inches) Block Diagram Remote Indication Unit 36 (1.42) 38 (1.50) Control Unit 45.5 (1.79) 120 (4.72) A1 + A2 X1 K2 57 (2.24) 73 (2.87) 69 (2.72) SW1 K2 K1 ~ K3 K3 K2 K2 G R 13 23 31 14 24 32 K1 K2 K1 VR1 24V DC Q1 K3 35mm DIN Rail Mounting 50 (1.97) X2 F1 110/230 K2 R2 R1 R3 Max (3 Wire) Cable Size 6mm Ø Typical Wiring Diagrams 24V DC K1 (aux) K2 (aux) Start L1 L2 L3 Stop Guard Closed & Locked TLS1-GD2 A1 42 54 A2 41 12 22 53 34 21 33 11 13 A1 + 23 31 X1 K2 CU1 A2 - K1 R1 R2 R3 14 24 32 X2 Remote Indicator K2 K2 Aux M Ground Guard Locking Safety Gate, Delayed Gate Release, Automatic Reset, Monitored Output Application Details General time settings via DIP switches A B 1 <1 sec. to 10 secs. C 2 6 secs. to 5 mins. 10 secs. DIP switches general time setting and the potentiometer fine tunes the time settings. Easy access 500mAT replaceable fuse. 2 1 sec. to 39 secs. D 1 Adjustable Time Delay 1 2 1 2 48 sec. to 41 secs. Fine adjustment time setting via potentiometer - - + + Fully CCW Maximum Fully CW Minimum 4-63