MACF-115-3PH-UNV-HT

Military COTS 3-Phase AC Line Filter
85 to 140Vrms
8.0Arms 2.0kW @ 115Vrms
165mΩ @ 100ºC
45dB @ 200kHz
(L-N)
Output
(L-N)
Max Series
Attenuation of PFC Noise
Input Voltage
Current
Output Power
Resistance
Measured at 1.5 kW
F ull P ower O peration : -55ºC
to
+100ºC
The MilCOTS 3-phase AC EMI Line Filter is an essential
building block of an AC-DC power supply. Used in
conjunction with SynQor's 3-phase PFC module, this
filter will allow compliace with key MIL-STD-461 EMI
requirements, assuming proper system-level design.
Independent laboratory compliance reports are
available upon request. Compatible with the industry
standard format, these filters have high differentialmode and common-mode attenuation and low series
resistance. Designed and manufactured to comply with
a wide range of military standards, SynQor’s innovative
packaging approach ensures survivability in the most
hostile environments.
M
HT-N-UNVFilter
5-3PH
e
1
1
in
L
F
MAC
ase AC
S 3-Ph
rms
MCOT
s 8.0A
r
V
40 m
1
o
t
85
0Hz
45-80
MACF-115-3PH-UNV-HT-N-M Module
Operational Features
Mechanical Features
• -55°C to +100°C Baseplate Temperature
• 8.0Arms output current
• Very low series resistance
• Standard Size: 2.49" x 2.39" x 0.51" (63.1 x 60.6 x 13.0mm)
• Total weight: 4.8oz (136g)
• Flanged baseplate version available
• 45dB @ 200kHz Attenuation of PFC Noise Measured at 1.5 kW
• Meets common EMC standards in properly designed system
with SynQor's MPFC module and MCOTS 270 converters
In-Line Manufacturing Process
• AS9100 and ISO 9001:2008 certified facility
• Full component traceability
CONTENTS
Compliance Features
MACF Series filters (with MPFC & MCOTS converters)
are designed to meet:
• MIL-STD-704 (A-F)
• MIL-STD-461 (C, D, E, F)
• MIL-STD-1399
• MIL-STD-810G
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
Page No.
Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
www.synqor.com
Doc.# 005-0006614 Rev. 2
05/15/2015
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Page 1
MACF-115-3PH-UNV-HT
Technical
Specification
Technical Diagrams
Fundamental Circuit Diagram
LINE A
PFC A
LINE B
PFC B
LINE C
PFC C
PIN 1
PIN 8
PIN 2
PIN 7
PIN B
PIN 6
PE GND
PIN 4
Typical Connection Diagram
SynQor 3-Phase PFC Module
SHIELD
LINE A
FUSE1
MOV1
MOV3
FUSE2
PFC A
SynQor
3-Phase
AC Line Filter
LINE B
PFC B
LINE C
PFC C
LINE B
MOV2
FUSE3
2.2 µH
LINE A
PFC
Rectifier
+VOUT
Boost
Converter
2.2 µH
LINE C
2.2 µH
PE GND
-VOUT
+MIDBUS
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
www.synqor.com
SYNC OUT
A10
A7
3.3V AUX
PFC ENA
A6
Doc.# 005-0006614 Rev. 2
A9
DC GOOD
A5
MOV1-3:
A8 BATTLE SHORT
Reserved
AC GOOD
A4
GND ISO
300VAC, 60J; EPCOS S10K300E2
TVS1-3: 220Vpk Standoff; VISHAY 1.5KE220CA (Wye connected)
FUSE1-3: 250VAC, 10A; Littelfuse 0216012.SMXEP
Reserved
Suggested Parts:
A3
TVS3
A2
TVS2
Reserved
TVS1
A1
FUNCTIONAL ISOLATION
05/15/2015
Page 2
MACF-115-3PH-UNV-HT
Technical
Specification
MACF-115-3PH-UNV-HT Electrical Characteristics
Operating Conditions: Vin = 115Vrms L-N (199Vrms L-L) @ 400Hz ; Iout = 4.5Arms/phase; baseplate temperature = 25°C unless otherwise noted.
Full operating baseplate temperature is -55°C to 100°C. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
200
Isolation Voltage
2150
Vrms
L-N
Vdc
Operating Case Temperature
-55
100
°C
Storage Case Temperature
-65
135
°C
300
°C
Lead Temperature (20 s)
= 346 Vrms L-L
Input/output to gnd pin & baseplate
Baseplate temperature
RECOMMENDED OPERATING CONDITIONS
Input Voltage (Continuous)
85
Input Frequency
45
115
Output Current Range
800
Vrms
L-N
Hz
8.0
Arms
140
= 147 to 242 Vrms L-L
Per phase
ELECTRICAL CHARACTERISTICS
Series Resistance Rs
Per phase
Tcase = 25ºC
110
Tcase = 100ºC
mΩ
165
mΩ
Total Power Dissipation
Zero Load, 400Hz
2.0
W
Zero Load, 60Hz
0.4
W
8Arms (per phase) @ 400Hz, Tcase = 25ºC
23
8Arms (per phase) @ 400Hz, Tcase = 100ºC
W
34
Differential-Mode Line-Line Capacitance
W
0.35
µF
Reactive Power (per phase)
35
VAR
Common-Mode Capacitance (per phase)
9.4
nF
Three such capacitors connect each line to PE GND
dB
200 kHz noise at 1.5 kW power level
MΩ
Any pin to gnd pins
Noise Attenuation
Isolation Resistance
45
100
Three such capacitors form Δ line network
400 Hz; Scales with line frequency
RELIABILITY CHARACTERISTICS
Calculated MTBF (MIL-217) MIL-HDBK-217F
TBD
106 Hrs. Ground Benign, Tb = 70 °C
Calculated MTBF (MIL-217) MIL-HDBK-217F
TBD
106 Hrs. Ground Mobile, Tb = 70 °C
Field Demonstrated MTBF
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
106 Hrs. See our website for details
www.synqor.com
Doc.# 005-0006614 Rev. 2
05/15/2015
Page 3
MACF-115-3PH-UNV-HT
Technical
Specification
Standards & Qualification Testing
MIL-STD-810G Test
Fungus
Method
508.6
Mil-COTS MIL-STD-810G Qualification Testing
Description
Table 508.6-I
500.5 - Procedure I
Storage: 70,000ft. / 2 Hr. duration
500.5 - Procedure II
Operating; 70,000ft. / 2 Hr. duration; Ambient Temperature
Rapid Decompression
500.5 - Procedure III
Storage: 8,000ft. to 40,000ft.
Acceleration
513.6 - Procedure II
Operating - 15g’s
Salt Fog
509.5
Storage
501.5 - Procedure I
Storage: 135°C / 3 hrs
501.5 - Procedure II
Operating: 100°C / 3 hrs
502.5 - Procedure I
Storage: -65C / 4 hrs
502.5 - Procedure II
Operating: -55C / 3 hrs
Temperature Shock
503.5 - Procedure I - C
Storage: -65C to 135C; 12 cycles
Rain
506.5 - Procedure I
Wind Blown Rain
Immersion
512.5 - Procedure I
Non-Operating
Humidity
507.5 - Procedure II
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles)
Random Vibration
514.6 - Procedure I
10-2000 Hz, PSD level of 1.5 g2/Hz(54.6grms), duration = 1 hr/axis
516.6 - Procedure I
20g’s peak, 11ms, Functional Shock (Operating no load) (saw tooth)
516.6 - Procedure VI
514.6 - Category 14
510.5 - Procedure I
Bench Handling Shock
Rotary wing aircraft - helicopter, 4hrs/axis, 20g’s (sine sweep from 10 - 500HZ)
Blowing Dust
510.5 - Procedure II
Blowing Sand
Altitude
High Temperature
Low Temperature
Shock
Sinusoidal vibration
Sand and Dust
Mil-COTS DC-DC Converter and Filter Screening
Screening
Process Description
S-Grade
M-Grade
-55˚C to +100˚C
-55˚C to +100˚C
-65˚C to +135˚C
-65˚C to +135˚C
●
●
100˚C Baseplate
12 Hours
96 Hours
100%
25˚C
-55˚C, +25˚C, +100˚C
MIL-STD-2008
●
●
Baseplate Operating Temperature
Storage Temperature
Pre-Cap Inspection
Temperature Cycling
IPC-610, Class III
Method 1010, Condition B, 10 Cycles
Burn-In
Final Electrical Test
Final Visual Inspection
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
www.synqor.com
●
Doc.# 005-0006614 Rev. 2
05/15/2015
Page 4
MACF-115-3PH-UNV-HT
Technical
Specification
Encased Mechanical Diagram
2.486 [63.14]
SEATING
PLANE
HEIGHT
0.512 ±0.005
[13.00 ±0.12]
2.000 [50.80]
PIN
EXTENSION
0.163
[4.14]
1.000 [25.40]
0.700 [17.78]
7
6
8
0.004 [0.10]
TOP VIEW
2.386
[60.60]
1.900
[48.26]
1.900
[48.26]
0.01
[0.3]
4
1
0.30
[7.6]
THREADED
INSERT
SEE NOTE 1
(4 PLCS)
2)
3)
0.400 [10.16]
0.800 [20.32]
1.400 [35.56]
PIN DESIGNATIONS
Threaded: Applied torque per M3 4in-lb. recommended (5in-lb limit)
Non-Threaded: Dia 0.125" (3.18mm)
Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
Pins are 0.040” (1.02mm) dia. with 0.080”
(2.03mm) dia. standoffs.
4)
5)
6)
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
Total weight: 4.8oz (136g)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
1
BOTTOM SIDE
CLEARANCE
0.022 ±0.010
[0.56 ±0.25]
NOTES
1)
2
B
www.synqor.com
Pin
Name
Function
1
2
B
4
6
7
8
LINE A
LINE B
LINE C
PE GND
PFC C
PFC B
PFC A
AC Line Input A
AC Line Input B
AC Line Input C
Protective Earth
Filter Output C
Filter Output B
Filter Output A
Doc.# 005-0006614 Rev. 2
05/15/2015
Page 5
MACF-115-3PH-UNV-HT
Technical
Specification
Flanged Mechanical Diagram
3.150 [80.01]
SEATING
PLANE
HEIGHT
0.495 ±0.025
[12.57 ±0.63]
2.950 [74.93]
2.486 [63.14]
PIN
EXTENSION
0.180
[4.57]
1.000 [25.40]
0.700 [17.78]
TOP VIEW
6
7
8
0.010 [0.25]
2.386
[60.60]
1.866
[47.40]
1.300
[33.02]
0.31
[7.9]
1.900
[48.26]
4
2
B
1
1
0.775 0.020
[19.69 0.50]
FLANGE
THICKNESS
0.125
[3.18]
0.136 [3.45]
SEE NOTE 1
(6 PLCS)
0.400 [10.16]
0.800 [20.32]
1.400 [35.56]
NOTES
1)
2)
3)
4)
5)
6)
PIN DESIGNATIONS
Applied torque per M3 4in-lb. recommended (5in-lb limit)
Baseplate flatness tolerance is 0.010" (.25 mm) TIR for surface.
Pins are 0.040” (1.02mm) dia. with 0.080”
(2.03mm) diameter standoffs.
All Pins: Material - Copper Alloy
Finish: Matte Tin over Nickel plate
Weight: 5.0oz (142g)
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
www.synqor.com
Pin
Name
Function
1
2
B
4
6
7
8
LINE A
LINE B
LINE C
PE GND
PFC C
PFC B
PFC A
AC Line Input A
AC Line Input B
AC Line Input C
Protective Earth
Filter Output C
Filter Output B
Filter Output A
Doc.# 005-0006614 Rev. 2
05/15/2015
Page 6
MACF-115-3PH-UNV-HT
Technical
Specification
Ordering Specifications
Family
Input Voltage
Phase
MACF
115
3PH
MACF: AC Line Filter
115: 85 to 140Vrms
3PH:3-Phase
UNV
UNV:
45 - 800 Hz
Package
Thermal Design
HT
N
Encased
N:
Threaded
NonD:
Threaded
F: Flanged
HT: Half-Brick Tera
Part Number Example: MACF-115-3PH-UNV-HT-N-M
APPLICATION NOTES
ORDERING INFORMATION
A variety of application notes and technical white papers can be
downloaded in pdf format from our website.
Not all combinations make valid part numbers, please contact
SynQor for availability. See the Product Summary web page for
more options.
Contact SynQor for further information and to order:
PATENTS
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596
SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter
products. Any that apply to the product(s) listed in this document are identified by markings on
the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.
SynQor’s patents include the following:
5,999,417
6,222,742
6,545,890
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
www.synqor.com
Doc.# 005-0006614 Rev. 2
05/15/2015
Page 7