Military COTS 3-Phase AC Line Filter 85 to 140Vrms 8.0Arms 2.0kW @ 115Vrms 165mΩ @ 100ºC 45dB @ 200kHz (L-N) Output (L-N) Max Series Attenuation of PFC Noise Input Voltage Current Output Power Resistance Measured at 1.5 kW F ull P ower O peration : -55ºC to +100ºC The MilCOTS 3-phase AC EMI Line Filter is an essential building block of an AC-DC power supply. Used in conjunction with SynQor's 3-phase PFC module, this filter will allow compliace with key MIL-STD-461 EMI requirements, assuming proper system-level design. Independent laboratory compliance reports are available upon request. Compatible with the industry standard format, these filters have high differentialmode and common-mode attenuation and low series resistance. Designed and manufactured to comply with a wide range of military standards, SynQor’s innovative packaging approach ensures survivability in the most hostile environments. M HT-N-UNVFilter 5-3PH e 1 1 in L F MAC ase AC S 3-Ph rms MCOT s 8.0A r V 40 m 1 o t 85 0Hz 45-80 MACF-115-3PH-UNV-HT-N-M Module Operational Features Mechanical Features • -55°C to +100°C Baseplate Temperature • 8.0Arms output current • Very low series resistance • Standard Size: 2.49" x 2.39" x 0.51" (63.1 x 60.6 x 13.0mm) • Total weight: 4.8oz (136g) • Flanged baseplate version available • 45dB @ 200kHz Attenuation of PFC Noise Measured at 1.5 kW • Meets common EMC standards in properly designed system with SynQor's MPFC module and MCOTS 270 converters In-Line Manufacturing Process • AS9100 and ISO 9001:2008 certified facility • Full component traceability CONTENTS Compliance Features MACF Series filters (with MPFC & MCOTS converters) are designed to meet: • MIL-STD-704 (A-F) • MIL-STD-461 (C, D, E, F) • MIL-STD-1399 • MIL-STD-810G Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 Page No. Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.synqor.com Doc.# 005-0006614 Rev. 2 05/15/2015 2 3 4 5 6 7 Page 1 MACF-115-3PH-UNV-HT Technical Specification Technical Diagrams Fundamental Circuit Diagram LINE A PFC A LINE B PFC B LINE C PFC C PIN 1 PIN 8 PIN 2 PIN 7 PIN B PIN 6 PE GND PIN 4 Typical Connection Diagram SynQor 3-Phase PFC Module SHIELD LINE A FUSE1 MOV1 MOV3 FUSE2 PFC A SynQor 3-Phase AC Line Filter LINE B PFC B LINE C PFC C LINE B MOV2 FUSE3 2.2 µH LINE A PFC Rectifier +VOUT Boost Converter 2.2 µH LINE C 2.2 µH PE GND -VOUT +MIDBUS Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 www.synqor.com SYNC OUT A10 A7 3.3V AUX PFC ENA A6 Doc.# 005-0006614 Rev. 2 A9 DC GOOD A5 MOV1-3: A8 BATTLE SHORT Reserved AC GOOD A4 GND ISO 300VAC, 60J; EPCOS S10K300E2 TVS1-3: 220Vpk Standoff; VISHAY 1.5KE220CA (Wye connected) FUSE1-3: 250VAC, 10A; Littelfuse 0216012.SMXEP Reserved Suggested Parts: A3 TVS3 A2 TVS2 Reserved TVS1 A1 FUNCTIONAL ISOLATION 05/15/2015 Page 2 MACF-115-3PH-UNV-HT Technical Specification MACF-115-3PH-UNV-HT Electrical Characteristics Operating Conditions: Vin = 115Vrms L-N (199Vrms L-L) @ 400Hz ; Iout = 4.5Arms/phase; baseplate temperature = 25°C unless otherwise noted. Full operating baseplate temperature is -55°C to 100°C. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) 200 Isolation Voltage 2150 Vrms L-N Vdc Operating Case Temperature -55 100 °C Storage Case Temperature -65 135 °C 300 °C Lead Temperature (20 s) = 346 Vrms L-L Input/output to gnd pin & baseplate Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 85 Input Frequency 45 115 Output Current Range 800 Vrms L-N Hz 8.0 Arms 140 = 147 to 242 Vrms L-L Per phase ELECTRICAL CHARACTERISTICS Series Resistance Rs Per phase Tcase = 25ºC 110 Tcase = 100ºC mΩ 165 mΩ Total Power Dissipation Zero Load, 400Hz 2.0 W Zero Load, 60Hz 0.4 W 8Arms (per phase) @ 400Hz, Tcase = 25ºC 23 8Arms (per phase) @ 400Hz, Tcase = 100ºC W 34 Differential-Mode Line-Line Capacitance W 0.35 µF Reactive Power (per phase) 35 VAR Common-Mode Capacitance (per phase) 9.4 nF Three such capacitors connect each line to PE GND dB 200 kHz noise at 1.5 kW power level MΩ Any pin to gnd pins Noise Attenuation Isolation Resistance 45 100 Three such capacitors form Δ line network 400 Hz; Scales with line frequency RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-217) MIL-HDBK-217F TBD 106 Hrs. Ground Benign, Tb = 70 °C Calculated MTBF (MIL-217) MIL-HDBK-217F TBD 106 Hrs. Ground Mobile, Tb = 70 °C Field Demonstrated MTBF Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 106 Hrs. See our website for details www.synqor.com Doc.# 005-0006614 Rev. 2 05/15/2015 Page 3 MACF-115-3PH-UNV-HT Technical Specification Standards & Qualification Testing MIL-STD-810G Test Fungus Method 508.6 Mil-COTS MIL-STD-810G Qualification Testing Description Table 508.6-I 500.5 - Procedure I Storage: 70,000ft. / 2 Hr. duration 500.5 - Procedure II Operating; 70,000ft. / 2 Hr. duration; Ambient Temperature Rapid Decompression 500.5 - Procedure III Storage: 8,000ft. to 40,000ft. Acceleration 513.6 - Procedure II Operating - 15g’s Salt Fog 509.5 Storage 501.5 - Procedure I Storage: 135°C / 3 hrs 501.5 - Procedure II Operating: 100°C / 3 hrs 502.5 - Procedure I Storage: -65C / 4 hrs 502.5 - Procedure II Operating: -55C / 3 hrs Temperature Shock 503.5 - Procedure I - C Storage: -65C to 135C; 12 cycles Rain 506.5 - Procedure I Wind Blown Rain Immersion 512.5 - Procedure I Non-Operating Humidity 507.5 - Procedure II Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles) Random Vibration 514.6 - Procedure I 10-2000 Hz, PSD level of 1.5 g2/Hz(54.6grms), duration = 1 hr/axis 516.6 - Procedure I 20g’s peak, 11ms, Functional Shock (Operating no load) (saw tooth) 516.6 - Procedure VI 514.6 - Category 14 510.5 - Procedure I Bench Handling Shock Rotary wing aircraft - helicopter, 4hrs/axis, 20g’s (sine sweep from 10 - 500HZ) Blowing Dust 510.5 - Procedure II Blowing Sand Altitude High Temperature Low Temperature Shock Sinusoidal vibration Sand and Dust Mil-COTS DC-DC Converter and Filter Screening Screening Process Description S-Grade M-Grade -55˚C to +100˚C -55˚C to +100˚C -65˚C to +135˚C -65˚C to +135˚C ● ● 100˚C Baseplate 12 Hours 96 Hours 100% 25˚C -55˚C, +25˚C, +100˚C MIL-STD-2008 ● ● Baseplate Operating Temperature Storage Temperature Pre-Cap Inspection Temperature Cycling IPC-610, Class III Method 1010, Condition B, 10 Cycles Burn-In Final Electrical Test Final Visual Inspection Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 www.synqor.com ● Doc.# 005-0006614 Rev. 2 05/15/2015 Page 4 MACF-115-3PH-UNV-HT Technical Specification Encased Mechanical Diagram 2.486 [63.14] SEATING PLANE HEIGHT 0.512 ±0.005 [13.00 ±0.12] 2.000 [50.80] PIN EXTENSION 0.163 [4.14] 1.000 [25.40] 0.700 [17.78] 7 6 8 0.004 [0.10] TOP VIEW 2.386 [60.60] 1.900 [48.26] 1.900 [48.26] 0.01 [0.3] 4 1 0.30 [7.6] THREADED INSERT SEE NOTE 1 (4 PLCS) 2) 3) 0.400 [10.16] 0.800 [20.32] 1.400 [35.56] PIN DESIGNATIONS Threaded: Applied torque per M3 4in-lb. recommended (5in-lb limit) Non-Threaded: Dia 0.125" (3.18mm) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins are 0.040” (1.02mm) dia. with 0.080” (2.03mm) dia. standoffs. 4) 5) 6) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Total weight: 4.8oz (136g) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 1 BOTTOM SIDE CLEARANCE 0.022 ±0.010 [0.56 ±0.25] NOTES 1) 2 B www.synqor.com Pin Name Function 1 2 B 4 6 7 8 LINE A LINE B LINE C PE GND PFC C PFC B PFC A AC Line Input A AC Line Input B AC Line Input C Protective Earth Filter Output C Filter Output B Filter Output A Doc.# 005-0006614 Rev. 2 05/15/2015 Page 5 MACF-115-3PH-UNV-HT Technical Specification Flanged Mechanical Diagram 3.150 [80.01] SEATING PLANE HEIGHT 0.495 ±0.025 [12.57 ±0.63] 2.950 [74.93] 2.486 [63.14] PIN EXTENSION 0.180 [4.57] 1.000 [25.40] 0.700 [17.78] TOP VIEW 6 7 8 0.010 [0.25] 2.386 [60.60] 1.866 [47.40] 1.300 [33.02] 0.31 [7.9] 1.900 [48.26] 4 2 B 1 1 0.775 0.020 [19.69 0.50] FLANGE THICKNESS 0.125 [3.18] 0.136 [3.45] SEE NOTE 1 (6 PLCS) 0.400 [10.16] 0.800 [20.32] 1.400 [35.56] NOTES 1) 2) 3) 4) 5) 6) PIN DESIGNATIONS Applied torque per M3 4in-lb. recommended (5in-lb limit) Baseplate flatness tolerance is 0.010" (.25 mm) TIR for surface. Pins are 0.040” (1.02mm) dia. with 0.080” (2.03mm) diameter standoffs. All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Weight: 5.0oz (142g) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 www.synqor.com Pin Name Function 1 2 B 4 6 7 8 LINE A LINE B LINE C PE GND PFC C PFC B PFC A AC Line Input A AC Line Input B AC Line Input C Protective Earth Filter Output C Filter Output B Filter Output A Doc.# 005-0006614 Rev. 2 05/15/2015 Page 6 MACF-115-3PH-UNV-HT Technical Specification Ordering Specifications Family Input Voltage Phase MACF 115 3PH MACF: AC Line Filter 115: 85 to 140Vrms 3PH:3-Phase UNV UNV: 45 - 800 Hz Package Thermal Design HT N Encased N: Threaded NonD: Threaded F: Flanged HT: Half-Brick Tera Part Number Example: MACF-115-3PH-UNV-HT-N-M APPLICATION NOTES ORDERING INFORMATION A variety of application notes and technical white papers can be downloaded in pdf format from our website. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Contact SynQor for further information and to order: PATENTS Phone: Toll Free: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.synqor.com Doc.# 005-0006614 Rev. 2 05/15/2015 Page 7