Technical Specification ACLF060HTx230 AC L ine F ilter 85 to 264Vrms 9Arms 1kW @ 115Vrms 195mΩ @ 100ºC Input Output 2kW @ 230Vrms Max Series Voltage Current Resistance Output Power F ull P ower O peration : -40ºC The InQor series of EMI AC Line Filters brings SynQor’s field proven technology and manufacturing expertise to the industrial power applications marketplace. SynQor’s innovative packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these filters have high differential-mode and common-mode attenuation and low series resistance. They follow conservative component derating guidelines and they are designed and manufactured to the highest standards. to >55dB @ 250kHz Differential & Common-mode Attenuation +100ºC 30RS-G 0HTC2 l) ACLF06e Filter ominia AC Lin rms (n 240V 100 to 50-60Hz 9Arms Operational Features • -40°C to +100°C Operation • 9Arms output current • Very low series resistance • >55dB @ 250kHz Differential & Common-mode Attenuation • All capacitors are safety-rated X7R multi-layer ceramic • Meets common EMC standards in properly designed system with SynQor PFC module and IQ4H converters. ACLF060HTC230RS-G Module In-Line Manufacturing Process • AS9100 and ISO 9001:2008 certified facility • Full component traceability Mechanical Features • Standard Size: 2.486" x 2.366" x 0.51" (63.14 x 60.60 x 12.7mm) • Total weight: 4.7oz (129.5g) • Flanged baseplate version available CONTENTS Safety Features Page No. • 2150Vdc input-to-case and input-to-gnd-pin high-potential test • Safety rated class X2 line-to-line and class Y2 line-to-gnd capacitors • Certified 60950-1 requirement for basic insulation (see Standards and Qualifications page) Product # ACLF060HTx230 Phone 1-888-567-9596 Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Operations and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 2 3 4 5 6 7 8 Page 1 Technical Specification ACLF060HTx230 Technical Diagrams Fundamental Circuit Diagram AC POWER INPUT AC POWER OUTPUT PFC L1 L1 Pin 1 Pin 5 PFC L2/N L2/N Pin 2 Pin 6 GND Pin 4 Typical Connection Diagram AC POWER INPUT DC POWER OUTPUT 360 Vdc 85 - 264 Vac L1 Fuse 1 Protective Earth Ground GND SynQor AC Line Filter MOV 1 AC Line 2 /Neutral L1 PFC L1 AC Line 1 + SynQor PFC Module TVS 1 PFC L2/N L2/N +Vout C Hold-up -Vout L2/N MOV 1: 300VAC, 60J; (EPCOS S10K300E2) TVS 1: 400V, 3J; (Two VISHAY 1.5KE200CA devices connected in series) C Hold-up: 450V, 390µF; (United Chemi-Con ELXS451VSN391MR50S) Fuse 1: 250VAC, 12.5A; (Littelfuse 0216012.5MXEP) Product # ACLF060HTx230 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 2 Technical Specification ACLF060HTx230 ACLF060HTx230 Electrical Characteristics Vin <= 264Vrms, Iout <= 9Arms unless otherwise specified Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) 264 Isolation Voltage 2150 Vdc 9 Arms Output Current (Continuous) Output Current (Surge) Vrms 400 A2 S Operating Case Temperature -40 100 °C Storage Case Temperature -45 135 °C 300 °C Lead Temperature (20 s) Input/output to gnd pin & baseplate Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 250 Vrms Output Current (continuous) 9 Arms ELECTRICAL CHARACTERISTICS Output Voltage (continuous) Vout = Vin - (Iin x Rs) V 130 mΩ Series Resistance Rs total Tcase = 25ºC Tcase = 100ºC 195 mΩ Power Dissipation 9Arms output current Tcase = 25ºC 10.5 Tcase = 100ºC W 15.8 Total Differential-Mode Capacitance Total Common-Mode Capacitance 50/60Hz version W 1.5 µF Measured across input or output pins 2 x 20 nF Measured between gnd pin and any other pin Leakage current in PE GND Pin 50/60Hz version 1.9 mArms 250Vac L-N 50Hz See Note 1 Noise Attenuation See Fig 1 Isolation Resistance 100 MΩ Any pin to gnd pins RELIABILITY CHARACTERISTICS Calculated MTBF per Telcordia SR-332, Issue 2 9.3 106 Hrs. Tb = 70 °C Calculated MTBF per MIL-HDBK-217F 5.9 106 Hrs. Tb = 70 °C Field Demonstrated MTBF 106 Hrs. See our website for details EMC CHARACTERISTICS Conducted emissions EN55011 and EN55022, FCC part15 Level B Line frequency harmonics EN61000-3-2 Class A Voltage fluctuations EN61000-3-3 Clause 5b ESD air EN61000-4-2 Level 3 ESD contact EN61000-4-2 Level 3 Radiated immunity EN61000-4-3 Level 3 Fast transients EN61000-4-4 Level 3 Line surge immunity EN61000-4-5 Level 3 Conducted immunity EN61000-4-6 Level 3 Power freq. mag. field Voltage dip immunity EN61000-4-8 EN61000-4-11 3 A/m Perf Criteria A, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms Meets EMC standards in properly designed system with SynQor PFC and IQ4H converters. Note 1: If the neutral line is interrupted, leakage current may reach twice this level. Product # ACLF060HTx230 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 3 Technical Specification ACLF060HTx230 BASIC OPERATION AND FEATURES A typical application would place the InQor AC line filter close to the AC input power entry point. The AC Line Filter GND pin would be connected to the chassis ground that is common with AC input power protective earth (PE GND) or other earthed point used for EMI measurement. There are no connections to the metal baseplate, which may also be connected to the chassis ground if desired. Do not connect the outputs of multiple InQor AC line filters in parallel. Connecting filters in this manner may result in slightly unequal currents to flow in the positive and return paths of each filter. These unequal currents will cause the internal common-mode chokes to saturate and thus cause degraded common-mode rejection performance. Product # ACLF060HTx230 Phone 1-888-567-9596 0 -20 Attenuation (dB) This module is a multi-stage differential-mode and common-mode passive EMI filter designed to interface an AC power source with a SynQor PFC module and one or more SynQor converters (or other loads that create EMI). Each stage of this filter is well damped to avoid resonances and oscillations, and only X7R multi-layer ceramic safety rated capacitors are used. 20 -40 -60 -80 -100 -120 -140 -160 1.00E+03 Differential-mode Attenuation Common-mode Attenuation 1.00E+04 1.00E+05 1.00E+06 1.00E+07 Frequency (Hz) Figure 1: Typical Common Mode and Differential Mode Attenuation provied by the filter as a function of frequency. Source and load resistance are 50Ω. www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 4 Technical Specification ACLF060HTx230 Standards & Qualification Testing Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60950-1/R2011-12 Basic Insulation CAN/CSA-C22.2 No. 60950-1/A1:2011 EN60950-1/A12:2011 Certified by TUV All Filter versions meet EN60950-1 leakage current requirements with a 250Vrms L-N 50/60Hz input. Note: An external input fuse must always be used to meet these safety requirements, see the Typical Connection Diagram. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Altitude # Units 32 5 5 10 5 5 5 15 pins 2 Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x, y, and z axis -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003 70,000 feet (21 km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Product # ACLF060HTx230 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 5 Technical Specification ACLF060HTx230 Encased Mechanical Diagram TOP VIEW SIDE VIEW 2.486± 0.020 [ 63.14± 0.50] 2.00 [50.8] 1.400 [35.56] .243 ± .020 [6.17 ± 0.5] 1.000 [25.40] 6 2.386± 0.020 [ 60.60± 0.50] 5 .19 [4.8] .243 ±.020 [ 6.17 ± 0.5] 1.90 [48.3] 1.90 [48.3] .233 ±.020 [5.918±0.508] 1 2 4 0.400 [10.16] 1.400 [35.56] .543 ±.020 [13.792±0.508] THRU HOLE M3 STANDOFFS (4) (SEE NOTE 8) NOTES 1) 2) 3) 4) All Pins: Material - Copper Alloy 9) [ ] .022 +.007 0.56 +0.17 BOTTOMSIDE -0.25 CLEARANCE -.010 PIN DESIGNATIONS Applied torque per screw should not exceed 6in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins are are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. 5) 6) 7) 8) OVERALL [ 13 +0.05 -0.12 ] HEIGHT .512 +.002 -.005 Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Total weight: 4.7oz (129.5g) Threaded and Non-Threaded options available All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Pin Name 1 2 4 5 6 L1 L2/N PE GND PFC L1 PFC L2/N Function AC Line 1 AC Line 2 / Neutral Protective Earth PFC Input Line 1 PFC Input Line 2 / Neutral - unless otherwise noted. Workmanship: Meets or exceeds current IPC-A-610 Class II Product # ACLF060HTx230 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 6 Technical Specification ACLF060HTx230 Flanged Mechanical Diagram TOP VIEW 3.150 SIDE VIEW BOTTOM VIEW [80.01 ] 2.486± ± 0.020 [ 63.14± ± 0.50] 0.21 [5.3 ] 0.490± 0.025 [ 12.45± 0.63] 1.400 [35.56] 1.000 [25.40] USE WITH 4-40 OR M3 SCREW (6x) R.065 [1.65] 5 6 1.300 [33.02] 2.386± 0.020 [ 60.60± 0.50] 1.866 [47.40] 1.900 [48.26] 0.650 [16.51] 4 2 1 1 0.310± 0.020 [ 7.87± 0.50] 0.400 [10.16] 0.875 [22.23] 2.950 [74.93] 1.400 0.125 [3.18] NOTES 1) 2) 3) 4) 5) 6) 7) 8) [35.56] PIN DESIGNATIONS Applied torque per screw should not exceed 6in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins are are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Undimensioned components only for visual reference. Pin Name 1 2 4 5 6 L1 L2/N PE GND PFC L1 PFC L2/N Function AC Line 1 AC Line 2 / Neutral Protective Earth PFC Input Line 1 PFC Input Line 2 / Neutral Weight: 4.8oz (135.8g) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) - unless otherwise noted. Workmanship: Meets or exceeds current IPC-A-610 Class II Product # ACLF060HTx230 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 7 Technical Specification ACLF060HTx230 Ordering Specifications Product Family Input Frequency Package ACLF 060 H Performance Thermal Design Series T Input Voltage C Pin Features Length 230 R S - G - G C:Encased ACLF:AC Line Filter 060:50/60 Hz H:Half-brick T:Tera: D:Non-Threaded 230:85 to 264Vrms R:.180" S:Standard - G:RoHs Compliant V:Flanged APPLICATION NOTES ORDERING INFORMATION A variety of application notes and technical white papers can be downloaded in pdf format from our website. The tables below show the valid model numbers and ordering options the filters in this product family. When ordering SynQor filters, please ensure that you use the complete part number including options. A “-G” suffix indicates the product is 6/6 RoHS compliant. RoHS COMPLIANCE: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Part Number Example: ACLF060HTC230RS-G PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product # ACLF060HTx230 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 WARRANTY SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0006462 Rev. A 04/17/2014 Page 8