Industrial Power Supplies TSP-WR Series, 180–600 Watt CB Innovative and Powerful Features! ◆ For global use with single- and two phase Scheme IEC 60950-1 EMC LVD UL 60950-1 UL 508 wide-range input 100/230–500 VAC ◆ Rugged metal case for harsh industrial environments ◆ Industrial operating temperature range: –25°C to +70°C ◆ Power OK signal ◆ Remote On/Off ◆ Shock and vibration-proof ◆ Indefinite short circuit, overvoltage and overtemperature protection ◆ Redundancy module ◆ Buffer module for power backup ◆ Battery controller module ◆ 3-year product warranty The successful TSP series of high performance DIN-rail mount power supplies has been expanded with models featuring wide input ranges of 85-132 / 187-264 / 323-550 VAC. With these input ranges the power supplies can be used in almost all single- and multi phase power networks worldwide. A high, continuously available power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances make these compact power supplies the best choice to power sensitive loads in industrial process control systems, machine tools or any other demanding industrial application. The power supplies comply also with IEC/EN 61204-3, the EMC standard for Industrial environment. 3 add-on modules for extra functions offer a great flexibility in system applications. A module for redundant operation with true power sharing is available. With the battery controller module the power supplies can be extended to a perfect DC-UPS system. The buffer module provides power back-up for up to 4 seconds without the need of any batteries. Easy and vibration proof installation with pluggable screw terminal block and snap-on mounting on DIN-rails. Models Order Code TSP 180–124WR TSP 360–124WR TSP 600–124WR Output Voltage (Vnom) 24 VDC (adjustable 24 - 28 VDC) *Output Current (Imax) 7.5 A Output Power (Pmax) 180 W 15.0 A 360 W 25.0 A 600 W * Max. current at nominal output voltage and operating temperature up to 40°C max. http://www.tracopower.com Page 1 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt Input Specifications Applicable 3-phase networks – TN, TT Systems: – IT Systems: 500 VAC Star configuration (EN60950, UL508) 500 VAC Delta (UL508 only) 400 VAC Delta (IEC-62103) 230 VAC Delta (IEC-60950) 500 VAC (UL508) Input ranges select (low/high) by manual switch: 85–132 VAC / 187...550 VAC auto range selection in high ranges: 187–264 VAC / 323–550 VAC input frequency: 47–63 Hz Harmonic limits EN 61000-3-2, Class A (for limited output power) Holdup time 20 ms min. (full load 230 – 500 VAC) Inrush current TSP 180-124WR TSP 360-124WR TSP 600-124WR < 23 A < 46 A < 50 A Efficiency 88 % typ. Output Specifications Output voltage adjustable range 24–28 VDC Regulation – Input variation 0.5 % max. – Load variation (10–100 %) 0.5 % max. – Load variation (10–100 %) parallel mode 2.0% Ripple and noise (20MHz bandwidth) 100 mV pk-pk typ. (150 mV pk-pk max. at Imax) Electronic short circuit protection current limitation at 125 % of Imax. constant current, automatic recovery Output overvoltage protection 34 V Overload protection electronic overload protection Overtemperature protection switch off at overtemperature, automatic restart Status indicator dual colour LED (green: DC OK, red: DC off) Power OK signal – trigger threshold 18 – 22 V – relay output DC OK = contact closed (rated: 30 VDC/1.0 A) Max. capacitive load unlimited General Specifications Operating temperature range –25°C to +70°C max. (for derating see graph A on page 3) Cooling convection cooling, no internal fan Storage temperature –25°C to +85°C Humidity (non condensing) 95 % rel. H max. Pollution degree 2 Temperature coefficient 0.02 %/K Reliability, calculated MTBF at +25°C acc. to IEC 61709 >350’000 houres in accordance to IEC 61709 Remote On/Off by ext. contact. DC on: -S contact open DC off: -S connected via 1 Kohm to -Vout IEC/EN 60950-1, UL 60950-1, CSA-C22.2 No. 60950-1-03, Safety standards – Information technology equipment CSA-C22.2 No. 107.1-01 – Industrial control equipment UL 508 – Electrical equipment of machines EN 60204 – Electronic equipment for power installation EN 50178 – Safety transformers for SMPS EN 61558-2-16 All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt General Specifications Safety approvals – CB scheme (for IEC 60950-1) www.tracopower.com/products/tsp-wr-cb.pdf and certifications – CSA certificate (file no. 219759) for UL 60950-1 CSA-22.2 No. 60950-1-03, CSA C22.2 No. 107.1-0, UL 508 – GS certificate for IEC/EN 60950-1, EN 60204, EN 61558-2-4 www.tracopower.com/products/tsp-wr-gs.pdf – SIQ certificate (IEC/EN 60950-1) www.tracopower.com/products/tsp-wr-siq.pdf Safety class Degree of electrical protection I (IEC 536) Case protection IP 20 (IEC 529) Electromagnetic compatibility (EMC), Emissions IEC/EN 61000-6-3, IEC/EN 61204-3 – Conducted RI suppression on input EN 55011 class B, EN 55022 class B, – Radiated RI suppression EN 55011 class B, EN 55022 class B, Electromagnetic compatibility (EMC), Immunity – Electrostatic discharge (ESD) – Radiated RF field immunity – Electrical fast transient / burst immunity – Surge immunity – Immunity to conducted RF disturbances – Power frequency field immunity – Voltage dips Environment IEC/EN 61000-6-2, IEC/EN 61204-3 IEC/EN 61000-4-2 4 kV / 8 kV IEC/EN 61000-4-3 10 V / m IEC/EN 61000-4-4 2 kV IEC/EN 61000-4-5 1 kV / 2 kV IEC/EN 61000-4-6 10 V IEC/EN 61000-4-8 30 A / m IEC/EN 61000-4-11 – Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10-55 Hz, 1g, 1oct/min – Shock acc. IEC 60068-2-27 3 axis, 15 g half sine, 11 ms Enclosure material aluminium (chassis) / zinc plated steel (cover) Mounting – DIN-rail mounting for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) – Wall mounting (option) with wall mounting bracket - see page 10 Connection detachable screw terminals (plugs included) 2 terminals per output Output Power Derating A) B) Output Power Derating vs Ambient Temperature 100 100 90 TSP 600 80 70 Output Power [% Pmax] Output Power [% Pmax] 90 TSP 180 TSP 360 60 50 40 80 50 40 30 20 10 10 60 70 TSP 180 TSP 360 60 20 40 50 Temperature [°C] TSP 600 70 30 0 -25 Output Power Derating vs Input Voltage 0 85 100 115 132 187 264 323 Input Voltage [VAC] 550 All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt TSP–REM360 Redundancy Module With this module and two power supplies of the TSP-WR series (of same type) a highly reliable, true redundant power system can be configured without any additional components. This module enforces equivalent sharing of the output current by each power supply. The system is fully redundant and provides output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15A each. Models Order Code (includes terminal plugs) Input Max Power per Input Output Voltage adjust. Output Power max. TSP–REM360 2 x 24 VDC 2 x Control input 2 x 360 W 24 VDC (24 - 27 VDC) 360 W TSP–REM600 2 x 600 W Function Diagram + DC IN 1 _ TSP Connector Positions J1.2 J2.3 J2.4 + J1.1 J2.1 J2.2 _ DC IN 2 _ Power Supplies Bottom view Remote Link 2 Top view - - + + Remote Link 2 Output Remote Link 1 Volt adjust J1.4 J1.3 J4.1 TSP Front view Output Load J3.1 J3.2 Remote Link 1 + 600 W REM Controller J4.2 DC IN 1 DC IN 2 J5.1 Redundancy ok J5.2 Alarm J5.3 J5.4 Remote On/Off Alarm Remote On/Off - + - + Specifications Operating temperature –25°C to +70°C max. derating above +40°C :1.5 %/K Electromagnetic compatibility in correspondence to connected units (no internal swit ching device) Redundancy OK signal (Alarm) trigger threshold at 18–22VDC, contact open if both inputs failed Dimensions see page 8 Remote link cable (0.5m) 2 cables included (order code TSP-JC) www.tracopower.com/products/tsp-rc-cable.pdf Remote On/Off by ext. contact: contact open = On, contact closed = Off Installation instructions www.tracopower.com/products/tsp-rem_inst.pdf http://www.tracopower.com Page 4 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt TSP–BFM24 Buffer Module The TSP-BFM24 buffer module will hold the output voltage of a 24 VDC power supply after brown outs or voltage dips of ten 50Hz cycles at full load. During this buffer period no deterioration of the 24 VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 seconds and an opto-coupler signal indicates the “READY“ condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an “POWER FAIL“ signal. The hold up time is typically 200 ms at 25 A and 4 seconds typically at 1,2A. After 4 seconds the buffer device will switch off the output voltage. The operation modes of the module are indicated by a LED on the front panel also. The big advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product. Models Order Code (includes terminal plugs) Operating Voltage Range TSP-BFM24 24...28VDC Buffer Time Output Power max. 200ms typ. @ 25A max. 4.0 s max. @1.2 A Function Diagram 600 W Connector Positions J2.2 Inhibit Discharge J2.1 Charge TSP J1.1 J1.2 J1.3 J1.4 Volt adjust Load J2.4 Active J2.3 Voltage Detection Voltage Detection J2.6 J2.5 Ready Specifications Operating temperature –25°C to +70°C max. derating above +40°C : 1.5 %/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Buffer voltage adjustable, >1 V below input voltage, min. 22 VDC Charging 0.6 A max./30 s max. Status signals Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication Inhibit optocoupler input: 35 V max. < 5mA Dimensions see page 8 Installation instructions www.tracopower.com/products/tsp-bfm_inst.pdf http://www.tracopower.com Page 5 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt TSP–BCM24 Battery Controller Module This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series, a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In the event of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. This can extend the battery life. The battery is protected against deep discharge. Mains power and battery status are monitored regularly and failures indicated by corresponding LED’s and alarm outputs. The module also provides an external On/Off input to switch-off both, power supply and battery. TSP-TS battery temperature sensor (10 kOhm NTC with 2m cable) included Models Order code (includes terminal plugs) Inputs Input Power max TSP-BCM24 24 VDC Power Supply and 24 VDC Battery 360 W TSP-BCM24A 600 W Function Diagram Output Voltage nom. DC IN_ 600 W *reduce max. output current by battery charging current Connector Positions TSP Power Supply Remote Link J1.2 J2.3 J2.4 + J1.1 J2.1 J2.2 _ J1.4 + J1.3 _ J3.1 J3.2 360 W 24 VDC Front view + *Output Power max. Output Load Fuse Volt adjust Bottom view Top view - - + + Output 24V Battery Battery Controller J5.1 J5.2 J5.3 J5.4 J5.5 J5.6 DC-OK BAT.-OK DC-OK input output J5.7 J5.8 Remote On/Off J5.9 J5.10 AC OK Bat. OK DC OK Remote On/Off 48 V/6.6 A DC IN Battery Temp. Sensor (TS) Remote Link T Temp. Sensor TSP-TS (included) - + - + Specifications Operating temperature –25°C to +70°C max. derating above +40°C 1.5 %/K Electromagnetic compatibility in correspondence to connected units (no internal switching device) Battery protection over voltage, deep discharge, short circuit- and revers connection (built-in fuse) Status signals DC-OK input, DC-OK output, BAT OK all relay contact closed at status OK Rating per relay contact 30 VDC/1.0 A max. Dimensions see page 8 Remote link cable (0.5m) 1 cable included (order code TSP-JC) www.tracopower.com/products/tsp-rc-cable.pdf Remote On/Off by ext. contact: contact open = On, contact closed = Off Installation instructions www.tracopower.com/products/tsp-bcm_inst.pdf http://www.tracopower.com Page 6 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt TSP–BAT Battery Pack TSP battery packs are designed to build, in connection with the TSP-BCM battery controller module, a complete DC-UPS system. The entire range utilizes 12V maintenance free VRLA (valve regulated lead acid) batteries made by PANASONIC. These are not spillable lead gel type batteries. Two 12V batteries are connected in series and assembled into a stainless steel enclosure, with integrated connector and connection cable. Models Order Code (includes mating connectors) TSP-BAT24-034 TSP-BAT24-072 TSP-BAT24-120 TSP-BAT24-034 Nominal Voltage 24 VDC TSP-BAT24-072 Charge Current max. Nominal Capacity (at 25°C, 77°F) 0.80 A 1.75 A 3.00 A 3.4 Ah 7.2 Ah 12.0 Ah TSP-BAT24-120 Detailed drawings in process Specifications Temperature ranges (max) – during discharge –15°C to +50°C max. – when charging / charged 0°C to +40°C max. – storage –15°C to +40°C max. Battery lifetime 3-5 years see general battery information for details: www.tracopower.com/products/tsp-panas_gen.pdf Remote link cable (0.5m) 1 cable included (order code TSP-JC) www.tracopower.com/products/tsp-rc-cable.pdf Weight TSP–BAT24–034 3.2 kg (7.1 lb) TSP–BAT24–072 5.8 kg (12.9 lb) TSP–BAT24–120 9.0 kg (20.0 lb) Battery datasheets TSP–BAT24–034 www.tracopower.com/products/tsp-panas_034.pdf TSP–BAT24–072 www.tracopower.com/products/tsp-panas_072.pdf TSP–BAT24–120 www.tracopower.com/products/tsp-panas_120.pdf http://www.tracopower.com Page 7 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt Case Dimensions 35.0 110.0 (1.38) (4.33) 38.5 (1.52) Models: TSP-REM360 TSP-BCM24 DC OK DC ON 80.0 (3.15) 110.0 (4.33) O/P ADJ. PE N L (0.20) 25.0 5.0 5.0 (0.98) (0.20) P/S P S Remote Weight: 0.5 kg (1.0 lb) 54.0 110.0 (2.13) DC OK DC ON (4.33) 38.5 (1.52) Models: TSP 180-124WR TSP-REM600 TSP-BCM24A TSP-BFM24 80.0 (3.15) 110.0 (4.33) O/P ADJ. PE N(L2) L 5.0 Remote 14.5 (0.57) S P (0.20) 25.0 (0.98) P/S Weight: 0.7 kg (1.4 lb) http://www.tracopower.com Dimensions in [mm], ( ) = inch Tolerances: ±0.5 mm (±0.02) Page 8 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt Case Dimensions Model: TSP 360-124WR 125.0 (3.15) (4.92) 45.0 (1.77) 80.0 DC OK DC ON 86.5 (3.41) 125.0 (4.92) O/P ADJ. PE N(L2) L 46.0 5.0 (0.20) (1.81) 25.0 (0.98) 17.0 (0.67) 25.0 (0.98) Remote P S P/S Weight: 1.1 kg (2.4 lb) Dimensions in [mm], ( ) = inch Tolerances: ±0.5 mm (±0.02) http://www.tracopower.com Page 9 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt Case Dimensions Model: TSP 600-124WR P/S Remote P S 25.0 25.0 (0.98) (0.98) 21.0 148.0 (5.83) 125.0 (7.48) (4.92) DC ON DC OK 86.5 (3.41) 125.0 (4.92) 45.0 (1.77) 190.0 (0.83) O/P ADJ. PE N(L2) L Weight: 3.0 kg (6.0 lb) Dimensions in [mm], ( ) = inch Tolerances: ±0.5 mm (±0.02) http://www.tracopower.com Page 10 of 11 Industrial Power Supplies TSP-WR Series 180–600 Watt TSP–WMK Wall Mounting Bracket Ordercode of kit For models Content of kit TSP-WMK03 TSP-WMK02 TSP 180-124WR, TSP-REM360, TSP-BCM24(A), TSP-BFM 1 bracket TSP 360-124WR, TSP 600-124WR 2 brackets 85.0 (3.35) TSP-WMK03 42.5 (1.67) 34.5 (1.36) 34.5 (1.36) R 2.12 (0.083) 7.0 (0.28) 15.0 (0.59) 74.0 (2.91) 25.0 (0.98) 25.0 (0.98) 37.0 (1.45) 2.0 (0.08) 55.0 (2.16) 4 x positioning holes 2.0 (0.08) 2.0 (0.08) R 2.12 (0.083) TSP 180-124WR TSP-REM360 TSP-BCM24(A) TSP-BFM 2.0 (0.08) ø 4.25 (0.17) R 2.12 (0.083) ø 4.25 (0.17) R 2.12 (0.083) ø 4.25 (0.17) 15.0 (0.59) Material: 2 mm Mild Steel Tolerance: ±0.1mm (± 0.004) TSP-WMK02 46.0 (1.81) TSP 360-124WR 33.0 (1.30) 96.0 (3.78) 62.5 (2.46) 50.0 (1.97) ø 4.3 (0.17) 2x ø4.3 (0.17) TSP 600-124WR 2.0 (0.08) 30.0 (1.18) 2.0 (0.08) 25 (0.98) 4 x positioning holes Material: 2 mm Mild Steel Tolerance: ±0.1mm (± 0.004) 62.5 (2.46) 15.0 (0.59) 7.0 (0.28) 198.0 (7.80) Dimensions: [mm] ( ) = Inch Dimensions in [mm], ( ) = Inch Tolerances: ±0.5 mm (±0.02) Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. August 26. 2014 Page 11 of 11