D WIMA MKP-X2 Metallized Polypropylene (PP) RFI-Capacitors Class X2 PCM 7.5 mm to 27.5 mm Special Features Electrical Data ˜ Reliable self-healing ˜ High degree of interference suppression due to good attenuation and low ESR ˜ According to RoHS 2002/95/EC Typical Applications Class X2 RFI applications to meet EMC regulations ˜ Capacitors connected to the mains between phase and neutral or phase conductors ˜ Installation category II in accordance with IEC 60664, pulse peak voltage ! 2.5 kV Construction Dielectric: Polypropylene (PP) film Capacitor electrodes: Vacuum-deposited Internal construction: Capacitance range: 1000 pF to 2.2 mF Rated voltages: 275 VAC Capacitance tolerances: ±20%, ±10% Operating temperature range: –55) C to +105) C Climatic test category: 55/105/56/B in accordance with IEC Insulation resistance at +20+ C: C ! 0.33 mF: & 15 x 10 3 M¸ C > 0.33 mF: & 5000 sec (M¸ x mF) Measuring voltage: 100 V/1 min. Dissipation factors at + 20) C: tan d Test specifications: In accordance with DIN EN 132 400 Maximum pulse rise time: 100 V/msec at U pp = 390 V Test voltage: C ! 1.0 mF: 2200 VDC, 2 sec. C > 1.0 mF: 1800 VDC, 2 sec. Reliability: Operational life > 300 000 hours Failure rate < 2 fit (0.5 x Ur and 40) C) at f C ! 0.1 mF 0.1 mF < C ! 1.0 mF C > 1.0 mF 1 kHz 10 kHz 100 kHz ! 10 x 10-4 ! 20 x 10-4 ! 90 x 10-4 ! 20 x 10-4 ! 60 x 10-4 – ! 30 x 10-4 – – Approvals: Country Authority Specification Germany VDE DIN EN 132 400 IEC 60384-14/2 40003472 USA/Canada UL UL 1414 (250 VAC) C 22.2 No. 1 (250 VAC) E 134915 USA/Canada UL UL 1283 (305 VAC) C 22.2 No. 8 (305 VAC) E 100438 Plastic film Vacuum-deposited electrode Metal contact layer (schoopage) Symbol Approval-No. Terminating wire Mechanical Tests Available taped and reeled up to and including case size 15 x 26 x 31.5 / PCM 27.5 mm. Detailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 09.06 Encapsulation: Solvent-resistant, flame-retardent plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Pull test on leads: 10 N in direction of leads according to IEC 60068-2-21 Vibration: 6 hours at 10 ... 2000 Hz and 0.75 mm displacement amplitude or 10 g in accordance with IEC 60068-2-6 Low air density: 1kPa = 10 mbar in accordance with IEC 60068-2-13 Bump test: 4000 bumpst at 390 m/sec2 in accordance with IEC 60068-2-29 Packing 89 D WIMA MKP-X2 Continuation General Data Capacitance 1000 1500 2200 3300 4700 6800 0.01 pF " " " " " mF 0.015 " 0.022 " 0.033 " 0.047 " 0.068 " 0.1 mF 0.15 " 0.22 " 0.33 " 0.47 " 0.68 " 1.0 mF 1.5 2.2 " " 275 VAC* W 4 4 4 4 4 4 4 5 4 5 4 5 5 5 5.7 6 6 8 5 6 6 7 9 8 11 9 8.5 10.5 10.5 11 11 13 15 17 H 9 9 9 9 9 9 9 11 9 11 9 11 10.5 11 12.5 12.5 12.5 12 11 12.5 12.5 14 14 15 14 16 18.5 19 19 21 21 24 26 29 L 10 10 10 10 10 10 10 13 10 13 10 13 10.3 13 10.3 13 13 13 18 18 18 18 18 18 18 18 26.5 26.5 26.5 26.5 26.5 31.5 31.5 31.5 PCM** 7.5 7.5 7.5 7.5 7.5 7.5 7.5* 10* 7.5* 10* v 7.5* 10 v 7.5* v 10* v 7.5* v 10* v 10 v 10* v 15* v 15* v 15* v 15* v 15* 15* v 15* 15* v 22.5* v 22.5* v 22.5* v 22.5* v 22.5* v 27.5* v 27.5 v 27.5 * f = 50/60 Hz ** PCM = Printed circuit module = lead spacing W L Certified for 250 VAC in accordance with UL/CSA. v Additionally certified for 305 VAC in accordance with UL/CSA. * On ordering please state the required PCM and box size. If not specified, smaller PCM or box size will be booked. Dims. in mm. Taped version see page 104. 6 -2 d PCM at the lead exit points ( 0.4) 09.06 Rights reserved to amend design data without prior notification. d = 0.6 l if PCM<15 d = 0.8 l if PCM&15 H 90 D Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process Wave soldering T A preheating of through-hole WIMA capacitors is allowed for temperatures T max < 100 ° C. In practice a preheating duration of t < 5 min. has been proven to be best. 260 240 220 200 180 160 140 120 100 80 60 40 20 Single wave soldering Soldering bath temperature: T < 260 ° C Immersion time: t < 5 sec Double wave soldering Soldering bath temperature: T < 260 ° C Immersion time: 2 x t < 3 sec 10 s [°C] see detailenlargement 2s 3s t 30 60 90 120 150 180 210 240 [sec] Temperature/time graph for the maximum permissible solder bath temperature for the wave soldering of through-hole WIMA capacitors WIMA Quality and Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:2000 of our factories by the VDE inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: incoming material inspection metallization film inspection schoopage pre-healing lead attachment cast resin preparation/ encapsulation ” 100% final inspection ” AQL check All WIMA capacitors, irrespective of whether through-hole devices or SMD, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. – – – – – Lead PCB CFC Hydrocarbon chloride Chromium 6+ – – – – – PBB/PBDE Arsenic Cadmium Mercury etc. RoHS Compliance According to the RoHS Directive 2002/95/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, 2006. For the sake of the environment WIMA has refraind from using such substances since years already. We merely use pure, recyclable materials for packing our components, such as: ” ” ” ” carton cardboard adhesive tape made of paper polystyrene We almost completely refrain from using packing materials such as: ” foamed polystyrene (Styropor®) ” adhesive tapes made of plastic ” metal clips Tape for lead-free WIMA capacitors DIN EN ISO 14001:2005 WIMA’s environmental management has been established in accordance with the guidelines of DIN EN ISO 14001:2005. The certification has been granted in June 2006. 09.06 ” ” ” ” ” ” ” WIMA Environmental Policy 16 D Typical Dimensions for Taping Configuration Vh P P2 Diagram 1: PCM 2.5/5/7.5mm W W1 W0 H H1 W2 P1 D0 d P t F P0 H1 P P1 H P1 d d P0 P2 F P0 P2 F Diagram 2: PCM 10/15 mm Diagram 3: PCM 22.5 and 27.5*mm *PCM 27.5 taping possible with two feed holes between components Dimensions for Radial Taping Carrier tape width Hold-down tape width Symbol PCM 2.5 taping PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping W 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 W0 for hot-sealing 6.0 adhesive tape for hot-sealing 6.0 adhesive tape for hot-sealing 12.0 adhesive tape for hot-sealing 12.0 adhesive tape for hot-sealing 12.0 adhesive tape for hot-sealing 12.0 adhesive tape 12.0 for hot-sealing adhesive tape Hole position W1 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 Hold-down tape position W2 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 4.0 p0.2 3*8.1 p1.5 or 50.8 p1.5 Feed hole diameter D0 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 Pitch of component P 12.7 p1.0 12.7 p1.0 12.7 p1.0 25.4 p1.0 25.4 p1.0 38.1 p1.5 Feed hole pitch P0 12.7 p0.3 Feed hole centre to lead P1 5.1 p0.5 3.85 p0.7 2.6 p0.7 7.7 p0.7 5.2 p0.7 7.8 p0.7 Hole centre to component centre P2 6.35 p1.3 6.35 p1.3 6.35 p1.3 12.7 p1.3 12.7 p1.3 19.05 p1.3 19.05 p1.3 Feed hole centre to bottom edge of the component Hv 16.5 p0.3 18.5 p0.5 16.5 p0.3 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 Feed hole centre to top edge of the component H1 H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 24.5 to 31.5 H+Hcomponent < H1 25.0 to 31.5 H+Hcomponent < H1 26.0 to 37.0 H+Hcomponent < H1 30.0 to 43.0 H+Hcomponent < H1 35.0 to 45.0 Lead spacing at upper edge of carrier tape F 2.5 p0.5 5.0 7.5 p0.8 10.0 p0.8 15 p0.8 22.5 p0.8 27.5 p0.8 Lead diameter d Component alignment Dh Total tape thickness Package (see also page 105) t cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch +0.8 –0.2 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch +0.06 p0.05 or 0.6 –0.05 +0,06 p0.05 or 0.6 –0.05 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch +0,08 –0.05 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch +0,08 –0.05 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 5.3 p0.7 +0.08 0.5 p0.05 „ p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.5 „ cumulative pitch error max. 1.0 mm/20 pitch 0.4 p0.05 0.5 0.8 ROLL/AMMO v REEL P 360 max. P 30 p1 B 52 p2 58 p2 0.8 0.8 –0.05 AMMO depending on comp. dimensions Unit v Please give „H“ dimensions and desired packaging type when ordering. „ Diameter of leads see General Data. * PCM 10 and PCM 15 can be crimped to PCM 7.5. Position of components according to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible 104 12.7 p0.3 REEL P 360 max. P 30 p1 52 p2 B 58 p2 or 66 p2 REEL P 500 max. P 25 p1 54 p2 B 60 p2 68 p2 depending on PCM and component dimensions see details page 107. Dims in mm. Please clarify customer-specific deviations with the manufacturer. 09.06 Designation