960W Single Output Industrial DIN RAIL with PFC Function SDR-960 series ■F e a t u r e s : ‧A C i n p u t 1 8 0 ~ 2 6 4 V A C o n l y e a k l o a d c a p a b i l i t y ‧1 3 0 % p ‧1 1 0 m m s l i m d e s i g n u i l t i n a c t i v e P F C f u n c t i o n c o m p l i a n c e t o E N 6 1 0 0 0 3 2 ‧B ‧H i g h e f f i c i e n c y 9 4 % a n d l o w p o w e r d i s s i p a t i o n ‧P r o t e c t i o n s : S h o r t c i r c u i t / O v e r l o a d / O v e r v o l t a g e / O v e r t e m p e r a t u r e ‧C o o l i n g b y f r e e a i r c o n v e c t i o n ‧B u i l t i n c o n s t a n t c u r r e n t l i m i t i n g c i r c u i t ‧C a n b e i n s t a l l e d o n D I N r a i l T S 3 5 / 7 . 5 o r 1 5 ‧U L 5 0 8 ( i n d u s t r i a l c o n t r o l e q u i p m e n t ) a p p r o v e d ‧E N 6 1 0 0 0 6 2 ( E N 5 0 0 8 2 2 ) i n d u s t r i a l i m m u n i t y l e v e l ‧C u r r e n t s h a r i n g u p t o 3 8 4 0 W ( 3 + 1 ) ‧B u i l t i n D C O K r e l a y c o n t a c t ‧1 0 0 % f u l l l o a d b u r n i n t e s t ‧3 y e a r s w a r r a n t y SPECIFICATION MODEL SDR-960-24 SDR-960-48 DC VOLTAGE 24V 48V RATED CURRENT 40A 20A CURRENT RANGE 0 ~ 40A 0 ~ 20A RATED POWER 960W 960W PEAK CURRENT 52A 26A PEAK POWER OUTPUT Note.6 1248W (3sec.) RIPPLE & NOISE (max.) Note.2 180mVp-p 250mVp-p VOLTAGE ADJ. RANGE 48 ~ 55V ±1.0% 24 ~ 28V VOLTAGE TOLERANCE Note.3 ±1.0% LINE REGULATION ±0.5% ±0.5% LOAD REGULATION ±1.0% ±1.0% SETUP, RISE TIME 1000ms, 100ms/230VAC at full load HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT 14ms / 230VAC at full load Note.7 180 ~ 264VAC 254 ~ 370VDC FREQUENCY RANGE POWER FACTOR (Typ.) 47 ~ 63Hz PF≧0.95/230VAC at full load EFFICIENCY (Typ.) 94% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 6A/230VAC COLD START 50A / 230VAC LEAKAGE CURRENT 94% <3.5mA / 240VAC Normally works within 105 ~ 130% rated output power for more than 3 seconds and then shut down o/p voltage with auto-recovery after 30 seconds if the peak load condition is removed OVERLOAD Constant current limiting within 130 ~ 150% rated output power for more than 3 seconds and then shut down o/p voltage, re-power on to recover PROTECTION 56 ~ 65V 29 ~ 33V Protection type : Shut down o/p voltage, with auto-recovery or re-power on to recover OVER VOLTAGE 90℃±5℃ (TSW) detect on heatsink of power switch OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down DC OK REALY CONTACT RATINGS (max.) 60Vdc/0.3A, 30Vdc/1A, 30Vac/0.5A resistive load FUNCTION Please refer to function manual CURRENT SHARING WORKING TEMP. WORKING HUMIDITY Note.5 -30 ~ +70℃ (Refer to "Derating Curve") 20 ~ 95% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS -40 ~ +85℃, 10 ~ 95% RH SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 4) EMC EMISSION Note.8 EMC IMMUNITY I/P-O/P:3KVAC MTBF OTHERS DIMENSION PACKING NOTE ±0.03%/℃ (0 ~ 50℃) Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6 UL508, TUV EN60950-1 approved I/P-FG:2KVAC O/P-FG:0.5KVAC O/P-DC OK:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55022 (CISPR22), EN61204-3 Conduction class B, Radiation class A, EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2 (EN50082-2), EN61204-3, heavy industry level, criteria A 69.8K hrs min. MIL-HDBK-217F (25℃) 110*125.2*150mm (W*H*D) 2.47Kg ; 6pcs/15.8Kg/1.55CUFT 1 . A l l p a r a m e t e r s N O T s p e c i a l l y m e n t i o n e d a r e m e a s u r e d a t 2 3 0 V A C i n p u t , r a t e d l o a d a n d 2 5 ℃o f a m b i e n t t e m p e r a t u r e . 2 . R i p p l e & n o i s e a r e m e a s u r e d a t 2 0 M H z o f b a n d w i d t h b y u s i n g a 1 2 " t w i s t e d p a i r w i r e t e r m i n a t e d w i t h a 0 . 1 u f & 4 7 u f p a r a l l e l c a p a c i t o r . 3 . T o l e r a n c e : i n c l u d e s s e t u p t o l e r a n c e , l i n e r e g u l a t i o n a n d l o a d r e g u l a t i o n . 4 . T h e p o w e r s u p p l y i s c o n s i d e r e d a c o m p o n e n t w h i c h w i l l b e i n s t a l l e d i n t o a f i n a l e q u i p m e n t . T h e f i n a l e q u i p m e n t m u s t b e r e c o n f i r m e d t h a t i t s t i l l m e e t s E M C d i r e c t i v e s . 5 . I n s t a l l a t i o n c l e a r a n c e s : 4 0 m m o n t o p , 2 0 m m o n t h e b o t t o m , 5 m m o n t h e l e f t a n d r i g h t s i d e a r e r e c o m m e n d e d w h e n l o a d e d p e r m a n e n t l y w i t h f u l l p o w e r . I n c a s e t h e a d j a c e n t d e v i c e i s a h e a t s o u r c e , 1 5 m m c l e a r a n c e i s r e c o m m e n d e d . 6 . 3 s e c o n d s p e a k p o w e r m a x . a n d t h e a v e r a g e o u t p u t p o w e r s h o u l d n o t e x c e e d t h e r a t e p o w e r . 7 . D e r a t i n g m a y b e n e e d e d u n d e r l o w i n p u t v o l t a g e . P l e a s e c h e c k t h e d e r a t i n g c u r v e f o r m o r e d e t a i l s . 8 . C o n s u l t M E A N W E L L f o r d e p l o y m e n t o f R a d i a t i o n c l a s s B . File Name:SDR-960-SPEC 2012-11-07 SDR-960 series 960W Single Output Industrial DIN RAIL with PFC Function Mechanical Specification Unit:mm 150 Case No.214A 1234 125.2 CN205 + +V ADJ DC OK 110 TB1 1 2 3 12 3 4 1 2 3 4 5 6 TB2 35 ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15 Terminal Pin No. Assignment (TB1) Pin No. 1 2 3 Terminal Pin No. Assignment (TB2) Assignment FG AC/N AC/L Pin No. 1,2,3 4,5,6 Assignment DC OUTPUT +V DC OUTPUT -V Control Pin (CN205) : DINKLE ECH250R-04P or equivalent Pin No. Assignment 1 P-(Current Share) 2 P+(Current Share) 3,4 DC OK Relay Contact Mating Housing Wire Diameter DINKLE ESC250V-04P or equivalent (Including in the single package) Block Diagram 0.081~0.517mm2 (28~20AWG) PFC fosc : 65KHz PWM fosc : 60KHz DC OK I/P EMI FILTER & RECTIFIERS POWER SWITCHING PFC CIRCUIT RECTIFIERS & FILTER +V -V O.C.P. U.V.P. O.L.P. FG PWM & PFC CONTROL PFC CONTROL DETECTION CIRCUIT CURRENT SHARE O.T.P. CURRENT SHARE O.V.P. DC OK Relay Contact Contact Close PSU turns on / DC OK. Contact Open PSU turns off / DC Fail. Contact Ratings (max.) 30V/1A resistive load. File Name:SDR-960-SPEC 2012-11-07 SDR-960 series 960W Single Output Industrial DIN RAIL with PFC Function Peak Loading (1) (2) 1248W 1248W 960W 480W 50 sec. 3 sec. 15 sec. 3 sec. Derating Curve Output derating VS input voltage 100 130 90 100 80 80 For 3 sec. (typ.) Continuous LOAD (%) LOAD (%) 70 60 40 20 -30 60 50 40 0 10 20 30 40 50 60 70 (VERTICAL) 180 190 AMBIENT TEMPERATURE (℃) 200 210 220 230 240 250 264 INPUT VOLTAGE (V) 60Hz Function Manual 1. Current sharing (1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel). (2) Difference of output voltages among parallel units should be less than 0.2V. (3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation)=(The rated current per unit) x (Number of unit) x 0.9. (4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications. (5) The power supplies should be paralleled using short and large diameter wiring and then connected to the load. (6) When in parallel operation, the minimum output load should be greater than 5% of total output load. (Min. load >5% rated current per unit x number of unit) (7) In parallel connection, maybe only one unit (master) operate if the total output load is less than 5% of rated load condition. The other PSUs (slaves) may go into standby mode and their output LEDs & relays will not turn on. (8) Some minor noise may be heard at light load condition under parallel operation. This is a normal phenomenon and the performance of the PSU will not be influenced. PSU PSU -V TB2 +V PSU -V CN205 1 P2 P+ 3 DC OK 4 DC OK P-(pin1) TB2 +V PSU -V CN205 1 P2 P+ 3 DC OK 4 DC OK TB2 +V -V CN205 1 P2 P+ 3 DC OK 4 DC OK TB2 +V CN205 1 P2 P+ 3 DC OK 4 DC OK P+(pin2) P+ and P- lines should be twisted in pairs -V +V LOAD File Name:SDR-960-SPEC 2012-11-07