960W Three Phase Industrial DIN RAIL with PFC Function TDR-960 series ■F e a t u r e s : ‧T h r e e P h a s e 3 4 0 ~ 5 5 0 V A C w i d e r a n g e i n p u t ( D u a l p h a s e o p e r a t i o n p o s s i b l e ) ‧W i d t h o n l y 1 1 0 m m u i l t i n a c t i v e P F C f u n c t i o n c o m p l i a n c e t o E N 6 1 0 0 0 3 2 ‧B ‧H i g h e f f i c i e n c y 9 4 . 5 % a n d l o w p o w e r d i s s i p a t i o n ‧P r o t e c t i o n s : S h o r t c i r c u i t / O v e r l o a d / O v e r v o l t a g e / O v e r t e m p e r a t u r e ‧C o o l i n g b y f r e e a i r c o n v e c t i o n ‧B u i l t i n c o n s t a n t c u r r e n t l i m i t i n g c i r c u i t ‧C a n b e i n s t a l l e d o n D I N r a i l T S 3 5 / 7 . 5 o r 1 5 ‧U L 5 0 8 ( i n d u s t r i a l c o n t r o l e q u i p m e n t ) a p p r o v e d ‧E N 6 1 0 0 0 6 2 ( E N 5 0 0 8 2 2 ) i n d u s t r i a l i m m u n i t y l e v e l ‧C u r r e n t s h a r i n g u p t o 3 8 4 0 W ( 3 + 1 ) ‧B u i l t i n D C O K r e l a y c o n t a c t ‧1 0 0 % f u l l l o a d b u r n i n t e s t ‧3 y e a r s w a r r a n t y SPECIFICATION MODEL OUTPUT TDR-960-24 TDR-960-48 DC VOLTAGE 24V 48V RATED CURRENT 40A 20A CURRENT RANGE 0 ~ 40A 0 ~ 20A RATED POWER 960W 960W RIPPLE & NOISE (max.) Note.2 180mVp-p 250mVp-p VOLTAGE ADJ. RANGE 48 ~ 55V ±1.0% 24 ~ 28V VOLTAGE TOLERANCE Note.3 ±1.0% LINE REGULATION ±0.5% LOAD REGULATION ±1.0% SETUP, RISE TIME 1000ms, 100ms/400VAC HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT ±1.0% 12ms / 400VAC 14ms / 500VAC at full load FREQUENCY RANGE POWER FACTOR (Typ.) 47 ~ 63Hz PF≧0.88/400VAC EFFICIENCY (Typ.) 94% AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 2A/400VAC 1.4A/500VAC COLD START 60A LEAKAGE CURRENT <3.5mA / 530VAC 105 ~ 130% rated output power PF≧0.86/500VAC at full load 94.5% Protection type : Constant current limiting, unit will shut down after 3 sec. ,re-power on to recover PROTECTION OVER VOLTAGE OVER TEMPERATURE 29 ~ 33V Protection type : Shut down o/p voltage, re-power on to recover 56 ~ 65V 90℃±5℃ (TSW) detect on heatsink of power switch 85℃±5℃ (TSW) detect on heatsink of power switch Protection type : Shut down o/p voltage, recovers automatically after temperature goes down DC OK REALY CONTACT RATINGS (max.) 60Vdc/0.3A, 30Vdc/1A, 30Vac/0.5A resistive load Please refer to function manual CURRENT SHARING WORKING TEMP. WORKING HUMIDITY Note.5 -30 ~ +70℃ (Refer to "Derating Curve") 20 ~ 95% RH non-condensing ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS -40 ~ +85℃, 10 ~ 95% RH SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 4) EMC EMISSION EMC IMMUNITY I/P-O/P:3KVAC MTBF OTHERS DIMENSION PACKING NOTE 800ms, 100ms/500VAC at full load Note.4 Three-Phase 340 ~ 550VAC (Dual phase operation possible) 480 ~ 780VDC OVERLOAD FUNCTION ±0.5% ±0.03%/℃ (0 ~ 50℃) Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6 UL508 approved, IEC60950-1 CB approved by SIQ I/P-FG:2KVAC O/P-FG:0.5KVAC O/P-DC OK:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55022 (CISPR22), EN61204-3 Class B, EN61000-3-2,-3 Compliance to EN61 000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2 (EN50082-2), EN61204-3, heavy industry level, criteria A 59.4K hrs min. MIL-HDBK-217F (25℃) 110*125.2*150mm (W*H*D) 2.47Kg ; 6pcs/15.8Kg/1.47CUFT 1 . A l l p a r a m e t e r s N O T s p e c i a l l y m e n t i o n e d a r e m e a s u r e d a t 4 0 0 V A C i n p u t , r a t e d l o a d a n d 2 5 ℃o f a m b i e n t t e m p e r a t u r e . 2 . R i p p l e & n o i s e a r e m e a s u r e d a t 2 0 M H z o f b a n d w i d t h b y u s i n g a 1 2 " t w i s t e d p a i r w i r e t e r m i n a t e d w i t h a 0 . 1 u f & 4 7 u f p a r a l l e l c a p a c i t o r . 3 . T o l e r a n c e : i n c l u d e s s e t u p t o l e r a n c e , l i n e r e g u l a t i o n a n d l o a d r e g u l a t i o n . 4 . D u a l p h a s e o p e r a t i o n i s a l l o w e d u n d e r c e r t a i n d e r a t i n g t o o u t p u t l o a d . P l e a s e r e f e r t o d e r a t i n g c u r v e s f o r d e t a i l s . 5 . I n s t a l l a t i o n c l e a r a n c e s : 4 0 m m o n t o p , 2 0 m m o n t h e b o t t o m , 5 m m o n t h e l e f t a n d r i g h t s i d e a r e r e c o m m e n d e d w h e n l o a d e d p e r m a n e n t l y w i t h f u l l p o w e r . I n c a s e t h e a d j a c e n t d e v i c e i s a h e a t s o u r c e , 1 5 m m c l e a r a n c e i s r e c o m m e n d e d . 6 . T h e p o w e r s u p p l y i s c o n s i d e r e d a c o m p o n e n t w h i c h w i l l b e i n s t a l l e d i n t o a f i n a l e q u i p m e n t . T h e f i n a l e q u i p m e n t m u s t b e r e c o n f i r m e d t h a t i t s t i l l m e e t s E M C d i r e c t i v e s . File Name:TDR-960-SPEC 2012-10-12 TDR-960 series 960W Three Phase Industrial DIN RAIL with PFC Function Mechanical Specification Unit:mm 150 Case No.214A 1234 125.2 CN205 + +V ADJ DC OK 110 TB1 1 2 3 4 12 3 4 1 2 3 4 5 6 TB2 35 ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15 Terminal Pin No. Assignment (TB1) Pin No. 1 2 3 4 Terminal Pin No. Assignment (TB2) Assignment FG AC/L3 AC/L2 AC/L1 Pin No. 1,2,3 4,5,6 Assignment DC OUTPUT +V DC OUTPUT -V Control Pin (CN205) : DINKLE ECH250R-04P or equivalent Pin No. Assignment 1 P-(Current Share) 2 P+(Current Share) 3,4 DC OK Relay Contact Mating Housing Wire Diameter DINKLE ESC250V-04P or equivalent (Including in the single package) Block Diagram 0.081~0.517mm2 (28~20AWG) PFC fosc : 65KHz PWM fosc : 60KHz DC OK I/P EMI FILTER & RECTIFIERS POWER SWITCHING PFC CIRCUIT RECTIFIERS & FILTER +V -V O.C.P. O.L.P. FG PWM CONTROL PFC CONTROL DETECTION CIRCUIT CURRENT SHARE O.T.P. CURRENT SHARE O.V.P. DC OK Relay Contact Contact Close PSU turns on / DC OK. Contact Open PSU turns off / DC Fail. Contact Ratings (max.) 30V/1A resistive load. File Name:TDR-960-SPEC 2012-10-12 TDR-960 series 960W Three Phase Industrial DIN RAIL with PFC Function Derating Curve Output derating VS input voltage 100 100 Three phase operation 90 80 80 40 20 -30 Dual phase operation(L1 & L3) 70 LOAD (%) LOAD (%) 60 60 Dual phase operation(L1 & L2 or L2 & L3) 50 40 0 10 20 30 40 50 60 70 (VERTICAL) 340 360 AMBIENT TEMPERATURE (℃) 380 400 450 500 550 INPUT VOLTAGE (V) 60Hz Function Manual 1. Current sharing (1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel). (2) Difference of output voltages among parallel units should be less than 0.2V. (3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation)=(The rated current per unit) x (Number of unit) x 0.9. (4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications. (5) The power supplies should be paralleled using short and large diameter wiring and then connected to the load. (6) When in parallel operation, the minimum output load should be greater than 5% of total output load. (Min. load >5% rated current per unit x number of unit) (7) In parallel connection, maybe only one unit (master) operate if the total output load is less than 5% of rated load condition. The other PSUs (slaves) may go into standby mode and their output LEDs & relays will not turn on. (8) Some minor noise may be heard at light load condition under parallel operation. This is a normal phenomenon and the performance of the PSU will not be influenced. PSU PSU -V TB2 +V PSU -V CN205 1 P2 P+ 3 DC OK 4 DC OK P-(pin1) TB2 +V PSU -V CN205 1 P2 P+ 3 DC OK 4 DC OK TB2 +V -V CN205 1 P2 P+ 3 DC OK 4 DC OK TB2 +V CN205 1 P2 P+ 3 DC OK 4 DC OK P+(pin2) P+ and P- lines should be twisted in pairs -V +V LOAD File Name:TDR-960-SPEC 2012-10-12