MP5003 3.3V, 1A-3A Programmable Current Limit Switch with Auto Enable The Future of Analog IC Technology DESCRIPTION FEATURES The MP5003 is a protection device designed to protect circuitry on the output (VOUT) from transients on the input (VIN). It also protects VIN from undesired shorts and transients coming from the load. At start up, inrush current is limited by limiting the slew rate at VOUT. The slew rate is controlled by a small capacitor at the dv/dt pin. The dv/dt pin has an internal circuit that allows the customer to float this pin (no connect) and still receive a 1.1ms ramp time at VOUT. Integrated 44mΩ Power FET Enable/Fault Pin Adjustable Slew Rate for Output Voltage Adjustable Current Limit: 1A-3A Automatically Startup after Thermal Protection Over Voltage Limit APPLICATIONS The max load at the output (VOUT) is current limited. This is accomplished by utilizing a sense FET topology. The magnitude of the current limit is controlled by an external resistor connected between the ILIMIT pins. Hot Swap PC Cards Cell Phones Laptops “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. An internal charge pump drives the gate of the power device, allowing a very low on-resistance DMOS power FET of just 44mΩ. VOUT is protected from VIN being too low or too high. Under Voltage Lockout (UVLO) assures that the input is above the minimum operating threshold, before the power device is turned on. If VIN goes above the high output threshold, the output voltage will be limited. TYPICAL APPLICATION VIN 11 6 +ILIMIT VIN MP5003 RLIMIT 7 -ILIMIT 8 EN Enable/Fault 9 dv/dt Cdv/dt (Optional) MP5003 Rev. 0.921 2/29/2012 VOUT 10 GND VOUT VOUT VOUT 5 VOUT 4 3 2 VOUT 1 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 1 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE ORDERING INFORMATION Part Number* Package Top Marking Free Air Temperature (TA) MP5003EQ QFN10 (3x3) 7M -20C to +85C * For Tape & Reel, add suffix –Z (e.g. MP5003EQ–Z); For RoHS Compliant Packaging, add suffix –LF (e.g. MP5003EQ–LF–Z) PACKAGE REFERENCE TOP VIEW VOUT 1 VOUT 2 VOUT 3 VOUT 4 VOUT 5 10 GND EXPOSED PAD VIN ABSOLUTE MAXIMUM RATINGS (1) VIN, VOUT, +ILIMIT, -ILIMIT .................................. 22V dv/dt, ENABLE/FAULT .................................. 6V Continuous Power Dissipation (TA=+25oC) (2) ............................................................. 2.5W Storage Temperature ............... -65°C to +155C Junction Temperature…..……..-20C to +150C Recommended Operating Conditions Input Voltage Operating Range……….2.5V to 6V Operating Junct.Temp(TJ)……..-20C to +125C MP5003 Rev. 0.921 2/29/2012 9 dv/dt 8 ENABLE/FAULT 7 -ILIMIT 6 +ILIMIT Thermal Resistance (3) θJA θJC QFN10 .................................... 50 ...... 12 ... C/W Notes: 1) Exceeding these ratings may damage the device.. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ(MAX) , the junction-toambient thermal resistance JA,and the ambient temperature TA, the maximum allowable power dissipation at any ambient temperature is calculated using: PD(MAX)=(TJ(MAX)-TA)/ JA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. o Reduce 0.2 Watts for every 10 C ambient temperature increasing 3) Measured on JESD51-7 4-layer board. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 2 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE ELECTRICAL CHARACTERISTICS VIN = 3.3V, RLIMIT=24Ω, COUT= 10μF, TJ=25C, unless otherwise noted. Parameters Power FET Symbol Delay Time tDLY ON Resistance RDSon Condition Enabling of chip to ID=100mA with a 12Ω resistive load TJ=+25°C TJ=+80°C, Note 4 Off State Output Voltage VOFF Enable=0V,RL=500Ω Thermal Latch Shutdown Temperature Under/Over Voltage Protection TSD Note 4 Output Clamping Voltage VCLAMP Under Voltage Lockout VUVLO Under Voltage Lockout (UVLO) Hysteresis Current Limit Short Circuit Current Limit (Hold Current) Trip Current dv/dt Circuit Rise Time Enable/Fault Low Level Input Voltage High Level Input Voltage High State Maximum Voltage Low Level Input Current (Sink) Min Overvoltage Protection VIN = 6V Turn on, Voltage going high Typ Max 0.2 44 95 Units ms 82 120 175 mΩ mV °C 3.63 4.03 4.43 V 2.15 2.35 2.5 V 100 400 mV VHYST ILIM RLIMIT=24Ω, Note 4 1.2 1.55 1.9 A ILIM-OL RLIMIT=24Ω, Note 4 2.0 2.5 3.0 A Tr Float dv/dt pin, Note 5 0.64 1.1 2.0 ms VIL VIH Output Disabled Output Enabled 0.5 -75 V V V μA 5 Units VIN V VI (MAX) IIL Maximum Fanout for Fault Signal 2.5 VENABLE=0V Total number of chips that can be connected for simultaneous shutdown Note 6 Maximum Voltage on Enable Pin Total Device VMAX Bias Current IBIAS Device Operational Thermal Shutdown Minimum Operating Voltage for UVLO VMIN Enable<0.5V 3.25 -55 1.5 0.9 2.0 2.0 mA V Notes: 4) Guaranteed by design. 5) Measured from 10% to 90%. 6) Maximum Input Voltage to be≤6V if VIN ≥ 6V. Maximum Input Voltage to be VIN if VIN ≤ 6V. MP5003 Rev. 0.921 2/29/2012 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 3 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE PIN FUNCTIONS Pin # 1-5 6 7 8 9 10 11 Name VOUT +ILIMIT -ILIMIT Description This pin is the VOUT of the internal power FET and the output terminal of the IC. A resistor between these pins sets the overload and short circuit current limit levels. A resistor between these pins sets the overload and short circuit current limit levels. The Enable/Fault pin is a bi-directional interface. It can be used to enable the output of the device by floating the pin, or disable the chip by pulling it to ground (using an Enable/Fault open drain or open collector device). If a thermal fault occurs, the voltage on this pin will drive to ground, automatically. The internal dv/dt circuit controls the slew rate of the output voltage at turn on. It has an internal capacitor that allows it to ramp up over the period of 1.1ms. An external dv/dt capacitor can be added to this pin to increase the ramp time. If an additional time delay is not required, this pin should be left open. GND Negative Input Voltage to the Device. This is used as the internal reference for the IC. VIN Positive input voltage to the device (Exposed Pad). MP5003 Rev. 0.921 2/29/2012 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 4 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE TYPICAL PERFORMANCE CHARACTERISTICS VIN=3.3V, VEN=3.3V, RLIMIT=24Ω, COUT=10μF, Cdv/dt=1nF, TA=25°C, unless otherwise noted. Supply Current,Output Enabled Supply Current,Output Disabled Static Drain-Source On-State vs.Input Voltage Resistance vs. Input Voltage vs.Input Voltage VEN=0V No load, EN floating 1.7 1.6 1.5 1.4 1.3 1.2 2.5 3 3.5 4 65 60 0. 85 55 50 0. 8 45 0. 75 2. 5 3 3. 5 40 4 140 VIN=3.3V 80 VIN=3.6V 60 VIN=3.9V 40 20 0 0 .5 1 1 .5 2 2 .5 2.7 H O LD C U R R EN T(A ) 100 2.6 2 .5 2.4 2.3 2 .5 3 3 .5 22 16 10 4 MP5003 Rev. 0.921 2/29/2012 1.5 3 18 3.5 4 INPUT VOLTAGE(V) Trip and Hold Current vs. RLIMIT TRIP CURRENT & HOLD CURRENT(A) RESPONSE TIME(us) No Cout 8 13 PEAK CURRENT(A) 1.6 1.4 2.5 4 Current Limit Response vs. Peak Current 3 4 1.7 INPUT VOLTAGE(V) LOAD CURRENT(A) 28 3 3.5 INPUT VOLTAGE (V) 1.8 2.8 VIN=3V 120 2.5 INP UT V OL T AG E (V ) TRIP CURRENT(A) INPUT TO OUTPUT VOLTAGE(mV) 70 0. 9 INP UT VO L T AG E (V) 0 IOUT=1A 0. 95 S UP P L Y C UR R E NT (mA) S UP P L Y C UR R E NT (mA ) 1.8 6 5 4 3 Trip Current 2 1 Hold Current 0 0 20 40 60 80 100 120 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 5 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN=3.3V, VEN=3.3V, RLIMIT=24Ω, COUT=10μF, Cdv/dt=1nF, TA=25°C, unless otherwise noted. Turn on Delay and Rise Time Cdv/dt=1nF Turn on Delay and Rise Time No Cdv/dt Turn off Delay and Fall Time No Cdv/dt COUT=10uF,no load COUT=10uF,no load COUT=10uF,no load EN 2V/div EN 2V/div EN 2V/div VOUT 2V/div VOUT 2V/div VOUT 2V/div 10ms/div 1ms/div 10ms/div Short Circuit Current, Device Enabled into Short No Cdv/dt EN 2V/div EN 2V/div VOUT 2V/div VOUT 2V/div IOUT 1A/div IOUT 1A/div EN 2V/div IOUT 1A/div 1ms/div 100us/div 10ms/div Short Circuit Current, Device Enabled into Short, Thermal Shut down, and Auto Start Up Trip Current with Ramped Load on Enabled Device Inrush Current with Different Load Capacitance No Cdv/dt No Cdv/dt EN Floating, No Cdv/dt VOUT 2V/div EN 2V/div 2200uF EN 2V/div 1000uF 470uF IOUT 500mA/div IOUT 1A/div IOUT 1A/div 400ms/div MP5003 Rev. 0.921 2/29/2012 2ms/div www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 1ms/div 6 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN=3.3V, VEN=3.3V, RLIMIT=24Ω, COUT=10μF, Cdv/dt=1nF, TA=25°C, unless otherwise noted. Current Limit (trip hold thermal shut down Auto Start Up) No Cdv/dt VOUT 2V/div VOUT 2V/div VOUT 2V/div Peak Current Peak Current IOUT 2A/div Response Time 20us/div MP5003 Rev. 0.921 2/29/2012 IOUT 2A/div Response Time IOUT 1A/div 20us/div www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 200ms/div 7 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE BLOCK DIAGRAM VIN Enable/ Fault Enable Charge Pump VOUT Thermal Shutdown Current Limit -ILIMIT +ILIMIT UVLO Voltage Clamp dv/dt Control dv/dt GND Figure 1—Function Block Diagram MP5003 Rev. 0.921 2/29/2012 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 8 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE CURRENT LIMIT The desired current limit is a function of the external current limit resistor. Table 1—Current Limit vs. Current Limit Resistor (VIN=3.3V) Current Limit Resistor (Ω) Trip Current (A) Hold Current (A) 13 24 50 100 4 2.5 1.7 1.37 3.2 1.55 0.77 0.37 RISE TIME The rise time is a function of the capacitor (Cdv/dt) on the dv/dt pin. Table 2—Rise Time vs. Cdv/dt Cdv/dt Rise Time (TYPICAL) (ms) none 50pF 500pF 1nF 1.1 2.2 12.3 23.5 * Notes: Rise Time = KRT*(50pF+Cdv/dt), KRT =22E6 The “rise time” is measured by from 10% to 90% of output voltage. U When the part is active, if load reaches trip current (minimum threshold current triggering overcurrent protection) or a short is present, the part switches into to a constant-current (hold current) mode. Part will enter thermal cycling only if the overcurrent condition stays long enough to trigger thermal protection. However, when the part is powered up by VCC or EN, the load current should be smaller than hold current. Otherwise, the part can’t be fully turned on. In a typical application using a current limit resistor of 24Ω, the trip current will be 2.5A and the hold current will be 1.55A. If the device is in its normal operating state and passing 1.5A it will need to dissipate only 99mW with the very low on resistance of 44mΩ. For the package dissipation of 50°C/Watt, the temperature rise will only be + 5°C. Combined with a 25°C ambient, this is only 30°C total package temperature. During a short circuit condition, the device now has 3.3V across it and the hold current clamps at 1.55A and therefore must dissipate 5W. At 50°C/watt, if uncontrolled, the temperature would rise above the thermal protection threshold (+175°C) and the device will shutdown to cause the temperature to drop. Input Output 90% Enable 10% Rise Time t Figure 2—Rise Time FAULT AND ENABLE PIN The Enable/Fault Pin is a Bi-Directional I/O with a weak pull up current (25uA typical). It functions to enable/disable the part. Enable pin as an input: 1. Low disables the part. 2. High enables the part. Enable pin as an output: 1. The pull up current may (if not over ridden) allow a “wired nor” pull up to enable the part. 2. An under voltage will cause a low on the enable pin. 3. A thermal fault will cause a low level on the enable pin. Proper heat sink must be used if the device is intended to supply the hold current and not shutdown. Without a heat sink, hold current should be maintained below 909mA at + 25°C and below 545mA at +85°C to prevent the device from activating the thermal shutdown feature. MP5003 Rev. 0.921 2/29/2012 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 9 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE There are 4 types of faults, and each fault has a direct and indirect effect on the Enable/Fault pin and the internal fault flag. In a typical application where there are multiple MP5003 chips in a system, the enable/fault lines are typically connected together. UNDER VOLTAGE LOCK OUT OPERATION If the supply (input) is below the UVLO threshold, the output is disabled, and the fault line is driven low. When the supply goes above the UVLO threshold, the output is enabled and the Enable/fault pin is released. When the Enable/fault pin is released it will be pulled high by a 25uA current source. No external pull up resistor is required. In addition, the pull up voltage is limited to 5 volts. Table 3—Fault Function Influence in Application Fault description Internal action Short/over current Limit current Under Voltage Output is turned off Over Voltage Limit output voltage Thermal Shutdown Shutdown part. The part retries to start up automatically MP5003 Rev. 0.921 2/29/2012 Effect on Fault Pin none Internally drives Enable/Fault pin to Logic low None Internally drives Enable/Fault pin to low level, and after part cools down, Enable/Fault pin will be pulled high Effect on Flag none Flag is reset None Flag is Set at thermal shut down, and is set to high after auto start up. Effect on secondary Part none Secondary part output is disabled, and fault flag is reset. None Secondary part output is disabled when thermal shut down, and is enabled after MP5003 auto start up. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 10 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE THERMAL PROTECTION The MP5003 only considers a thermal overload to be a fault. Under a fault condition the MP5003 will have two actions: 1) Turn off the output power device. 2) Drive the enable/fault pin to the low level. The power device will remain off until the die temperature drops below the hysteresis level. When the die cools down below the thermal hysteresis level, the MP5003 will restart in the start up mode and the fault line will be pulled high through a 25uA pull up current. If the cause of the fault has been removed, the output will ramp up in a controlled fashion with the ramp rate controlled by the dv/dt function. If the cause of the fault is still present, the excess power dissipation will heat up the part. When the die temperature reaches the thermal shutdown temperature, the output will be turned off and the enable/fault pin will be driven to the low level. This cycle will repeat until the cause of the fault is removed. Input Voltage UVLO Threshold Output Voltage T0 T7 T5 T1 T2 T3 T4 T6 Output Short (Cause of Fault) Thermal Shutdown Temp Thermal Hysteresis Die Temperature Fault/Enable Pin Current Limit Normal operating current Output Current Figure 3―Thermal Protection in Short Condition The drawing above shows the initial start up sequence and the occurrence of a short at the output. At time T0 the input voltage begins to rise. At T1 the input voltage rises above the UVLO threshold and the part starts up. The output current ramps up and settles in at the normal operating current level until time T2. There is a very small temperature heating of the die in normal operation. MP5003 Rev. 0.921 2/29/2012 At time T2 the output is shorted. This brings the output very close to ground. The output current increases to the current limit level and is held there by the MP5003. Because of the large current and the large voltage across the power device, the die will begin to heat up. At time T3 the die temperature is at the thermal shutdown level and the part will turn the power device off. The enable/fault pin is driven to the low level. Once the power device is off, the die temperature will begin to drop. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 11 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE At time T4 the part has cooled down below the thermal hysteresis level. The enable pin goes high and the part turns on again. But the short is still present, causing the die temperature to increase. At time T5 the power device turns off and the Enable/Fault pin is driven to the low level, again. The temperature begins to fall. The cycle between times T3, T4 and T5 could repeat indefinitely, but at time T6 the short is removed. At time T7 the die temperature is below the thermal hysteresis level and the part turns on once again. This time there is no short, so the output starts in normal operation and the die temperature cools down to the normal operating range. PCB LAYOUT PCB layout is very important to achieve stable operation. Please follow these guidelines and take below figure for reference. Place Rlimit close to Ilimit pin, Cdv/dt close to dv/dt pin and input cap close to VIN (Exposed Pad). Keep the N/C pin float. Put vias in thermal pad and ensure enough copper area near VIN and VOUT to achieve better thermal performance. C4 RLIMIT Cdv/dt C2 Top Layer Bottom Layer Figure 4—PCB Layout MP5003 Rev. 0.921 2/29/2012 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 12 MP5003 – 3.3V, 1A-3A PROGRAMMABLE CURRENT LIMIT SWITCH WITH AUTO ENABLE PACKAGE INFORMATION QFN10 (3mm x 3mm) 2.90 3.10 0.30 0.50 PIN 1 ID MARKING 0.18 0.30 2.90 3.10 PIN 1 ID INDEX AREA 1.45 1.75 PIN 1 ID SEE DETAIL A 10 1 2.25 2.55 0.50 BSC 5 6 TOP VIEW BOTTOM VIEW PIN 1 ID OPTION A R0.20 TYP. PIN 1 ID OPTION B R0.20 TYP. 0.80 1.00 0.20 REF 0.00 0.05 SIDE VIEW DETAIL A NOTE: 2.90 0.70 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX. 4) DRAWING CONFORMS TO JEDEC MO-229, VARIATION VEED-5. 5) DRAWING IS NOT TO SCALE. 1.70 0.25 2.50 0.50 RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. \MP5003 Rev. 0.921 2/29/2012 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 13