PS51789 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com G E F D D 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 F F D 12 11 10 D F F 6 5 4 9 8 7 M L D D DETAIL "A" 3 2 1 P 29 S 30 J B N K H HEATSINK U SIDE V P 31 Z QR 32 33 Z 34 AA 35 AB 36 AB 37 AB T 38 AB W AC Y AD C A W L X AE AF N2 (N2) N2 N2 (N2) N2 N2 (N2) N2 N2 (N2) N2 VND (VNO) VND SG (SG) SG (GND) 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 VIN VIN GND VD VD RG RG RG RG (VND) (N2) N N N N R S S P Description: DIPPFC™ is an intelligent power factor correction module that integrates power devices, drivers and protection circuitry in an ultracompact dual-in-line package. Design time is reduced by the use of application-specific HVIC and a bridge-less topology. Overall efficiency and reliability are increased by use of CSTBT technology and low thermal impedance. AG AM DETAIL "A" AK AJ AH T AH T NOTE: Do not connect RG and SG terminal to any wire on the PCB. Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T 03/10 Rev. 0 Inches 2.07 1.22 1.81±0.008 0.07±0.008 0.77 0.17±0.008 0.08±0.019 0.61 0.09 Dia. x 0.1 Depth 0.13 Dia. 0.08 0.22 1.41±0.02 0.69 0.216 0.14 0.503 0.09 Millimeters 52.5 31.0 46.0±0.2 1.78±0.2 19.58 4.32±0.2 2.04±0.3 15.5 2.2 Dia. x 2.6 Depth 3.3 Dia. 2.0 5.6 35.9±0.5 17.7 5.5 3.5 12.78 2.2 Dimensions U V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM Dual-In-Line Intelligent Power Factor Correction Module 30 Amperes/600 Volts TERMINAL CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 AG V AL Intellimod™ Module Inches 0.53 0.06 0.04 0.12 0.06 0.13±0.019 0.26±0.019 0.3±0.019 0.15±0.019 0.13 0.5 0.28 0.02 0.067 0.11 0.51 0° ~ 5° 0.078 Millimeters 13.5 1.5 1.0 3.1±0.1 1.55 3.3±0.3 6.6±0.3 7.62±0.3 3.95±0.3 3.25 12.7 7.1 0.5 1.7 2.8 13.0 Features: Low-loss CSTBT IGBTs Single Power Supply Efficient bridge-less Topology Integrated HVIC Applications: HVAC Compressors Pumps Ordering Information: PS51789 is a 600V, 30 ARMS DIPPFC™ Module. 1.96 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS51789 Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module 30 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Input Supply Voltage (Between S-R Terminals) Input Supply Voltage, Surge (Between S-R Terminals) Output Voltage (Between P-N Terminals) Output Voltage, Surge (Between P-N Terminals) Symbol PS51789 Units Vi 264 Vrms Vi(surge) 500 Volts VO 450 Volts VO(surge) 500 Volts Collector-Emitter Voltage VCES 600 Volts Repetative Peak Reverse Voltage VRRM 600 Volts Ii 30 Arms Ii(125%) 37.5 Arms I2t for Fusing (Value for 1 Cycle of Surge Current, tw = 8.3ms) I2t 270 A2s Junction Temperature* Tj -20 to 150 °C Input Current, 100% Load (TC ≤ 100°C, Vi = 220Vrms, VO = 390V, fPWM = 20kHz) Input Current, 125% Load (TC ≤ 100°C, Vi = 220Vrms, VO = 390V, fPWM = 20kHz, Non-repetative, within 1 Minute) Module Case Operation Temperature TC -20 to 100 °C Storage Temperature Tstg -40 to 125 °C Mounting Torque, M3 Mounting Screws — 8.7 in-lb Module Weight (Typical) — 21 Grams VISO 2500 Vrms Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Control Sector Control Supply Voltage (Applied between VD-GND) VD 20 Volts Input Voltage (Applied between VIN-GND) VIN 0 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts *The maximum junction temperature rating of the power chips integrated within the DIPPFC is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIPPFC, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@TC ≤ 100°C). TC Measurement Point CONTROL TERMINALS IGBT 4.6 mm 25.4mm 2 TC POINT POWER TERMINALS 03/10 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS51789 Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module 30 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Collector-Emitter Saturation Voltage Symbol VCE(sat) Min. Typ. Max. Units VD = 15V, VIN = 5V, IC = 50A Test Conditions — 2.0 2.6 Volts H-Diode Forward Voltage* VF(H) IF = 50A, Applied Between R-P, S-P — 2.1 2.7 Volts L-Diode Forward Voltage* VF(L) IF = 50A, Applied Between N2-R, N2-S — 1.1 1.4 Volts — 0.25 0.35 µs VCC = 300V, VD = 15V, — 0.14 0.23 µs Inductive Load Switching Times ton tC(on) toff IC = 40A, Tj = 125°C, — 0.40 0.65 µs toff Inductive Load, VIN = 0 ⇔ 5V — 0.18 0.35 µs — 0.11 — µs — — 1.0 mA trr Collector-Emitter Cutoff Current ICES VCE = 600V, Tj = 25°C VCE = 600V, Tj = 125°C — — 10 mA Reverse Current IR VR = 600V, Tj = 25°C — — 1.0 mA VR = 600V, Tj = 125°C — — 10 mA Diode Recovery Current Irr VCC = 300V, VD = 15V, IC = 40A — 14 — Amperes ID Applied Between VD-GND, — 0.8 3.0 mA — 0.7 3.0 mA — 0.3 0.45 mA Control Sector Circuit Current VD = 15V, VIN = 5V Applied Between VD-GND, VD = 15V, VIN = 0V Input Current IIN VD = 15V, VIN = 5V ON Threshold Voltage Vth(on) Applied Between VIN-GND — 2.1 2.6 Volts OFF Threshold Voltage Vth(off) Applied Between VIN-GND 0.8 1.3 — Volts Supply Circuit Undervoltage UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts Protection UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts Min. Typ. Max. Units Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Symbol Condition Thermal Resistance Junction to Case Rth(j-C)Q IGBT Part (Per 1 Chip) — — 0.68 °C/Watt Thermal Resistance Junction to Case Rth(j-C)D FWDi Part (Per 1 Chip) — — 0.90 °C/Watt Min. Typ. Max. Units Recommended Conditions for Use Characteristic Symbol Condition Input Supply Voltage Vi Applied between S-R 90 — 264 Vrms Control Supply Voltage VD Applied between VD-GND 13.5 15.0 16.5 Volts -1 — 1 V/µs TC ≤ 100°C, Tj ≤ 125°C — 20 — kHz Control Supply Variation PWM Input Frequency ∆VD fPWM *H-Diode and L-Diode corresponds to Diode1, Diode 2 and Diode 3, Diode 4 in the Application circuit. 03/10 Rev. 0 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS51789 Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module 30 Amperes/600 Volts Application Circuit P MCU FWDi2 FWDi1 R SG S RG VD CONTROL IC 15V LINE C3 ROUT C4 GND VIN GND VIN IGBT1 IGBT2 VCC FWDi4 + FWDi3 C2 N2 C1 SOUT N VNO A VNO B NOTE: 1. Due to high speed and large surge voltage switching, the area P-C1-N should be a small as possible. (C1: good temperature, frequency characteristic electrolytic type). Also add a bypass condenser (C2) with good frequency response such as polypropylene as close as possible to the P and N terminals. 2. To prevent erroneous protection, the wiring of A, B should be as short as possible. 3. It is recommended to insert a high-speed clamp diode between VNO-GND terminals to prevent surge destruction. 4. C3 and C4 capacitors should be mounted as close to the terminals of the DIPPFC as possible. C3, good temperature, frequency characteristic electrolytic type and C4, good temperature, frequency and DC bias characteristic ceramic type are recommended. 5. It is recommended to insert a Zener diode (24V/1W) between each pair of control supply terminals to prevent surge destruction. 6. Please connect adjacent terminals with the same name together on the PCB. (N, N2, VNO, VIN, VD, S) 7. Do not connect RG and SG terminals to any wire on the PCB. 4 03/10 Rev. 0