Features ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output • High efficiency over 91% at 230 • Universal AC input voltage range: 90-264 VAC • Active power factor correction • Over temperature, output overvoltage, overcurrent and short circuit protection • Low conducted and radiated EMI (EN 55022 cl. A) • Safety approval to UL/CSA/EN/IEC60950-1 • High power density design: 15 W/in3 • Compact size: 2.0 (W) x 4.0 (L) x 1.5 (H) inches • ROHS compliant Applications • Telecom datacom industrial equipment. Description This is a compact and efficient series of AC-DC power supplies suited for telecom datacom and many other applications. This family meets the international information technology safety standards with the CE-Mark for the European Low Voltage Directive (LVD). Their high efficiency allows a very minimal power loss in end equipment, resulting in higher reliability, ease of thermal management and regulatory approvals for an environmentally friendly end product. Content 1 ORDERING INFORMATION ............................................ 2 2 OVERVIEW ....................................................................... 2 3 ABSOLUTE MAXIMUM RATINGS ................................... 3 4 ENVIRONMENTAL AND MECHANICAL ......................... 3 5 INPUT SPECIFICATIONS ................................................ 3 5.1 INPUT FUSE ............................................................ 4 5.2 INRUSH CURRENT ................................................. 4 5.3 INPUT UNDER-VOLTAGE ....................................... 4 5.4 POWER FACTOR CORRECTION ........................... 4 5.5 EFFICIENCY ............................................................ 4 6 OUTPUT SPECIFICATIONS ............................................ 6 7 PROTECTION................................................................... 8 BCD.G0201 Rev. AA, 29-Apr-2011 7.1 OVERVOLTAGE PROTECTION ..............................8 7.2 CURRENT LIMITATION ...........................................8 8 POWER GOOD SIGNAL ..................................................9 9 ELECTROMAGNETIC COMPATIBILITY .........................9 9.1 IMMUNITY ................................................................9 9.2 EMISSION ................................................................9 10 SAFETY / APPROVALS ...............................................10 11 MECHANICAL ..............................................................11 11.1 DIMENSIONS .......................................................11 11.2 CONNECTIONS ...................................................12 Page 1 / 12 www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 1 ORDERING INFORMATION Product Family Power Level ABC 200 Dash # Outputs - Standard: 0 S-Type: 1-9 0 1 Vo-Voltage 12 24 48 RoHS compliant G 2 OVERVIEW The ABC200-10XXG is a high efficiency and high power density AC to DC power supply. It incorporates boundary conduction mode (BCM) PFC converter and soft-switching LLC converter, providing increased system reliability and high efficiency. With around 1 m/s system air cooling, ABC200-1012G can delivery up to 180 W continuous output power, and 204W for ABC200-1024G and ABC200-1048G. Figure 1: ABC200-10XXG block diagram BCD.G0201 Rev. AA, 29-Apr-2011 Page 2 / 12 www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 3 ABSOLUTE MAXIMUM RATINGS Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability, and cause permanent damage to the supply. Parameter Conditions / Description Min Nom Max Unit Continuous 264 VAC Vi maxc Max continuous input Transient, 60 ms 300 VAC 4 ENVIRONMENTAL AND MECHANICAL Parameter Ambient temperature TA TAext TS Extended temp range Storage temperature Dimensions M Conditions / Description Vi min to Vi max, I1 nom, ISB nom Derated output Non-operational Width Height Depth Min -10 Nom +50 -40 Max +50 Unit °C +70 +85 °C °C mm mm mm kg Max 240 Unit VAC 264 VAC Arms 40 80 Ap 50.8 36.6 101.6 0.2 Weight 5 INPUT SPECIFICATIONS General Condition: TA = -10… 50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s) Parameter Vi nom Nominal input voltage Min 100 90 Vi Ii max Ii p Input voltage ranges Max input current Normal operating (Vi min to Vi max) At 90 VAC input and max rating Inrush current limitation Vi nom=115VAC, T= 25°C (see Figure ) Vi nom=230VAC, T= 25°C (see Figure 4) Fi PF Input frequency Vi on Vi off 1) Conditions / Description Power factor Turn-on input voltage1) Turn-off input η Efficiency Thold Hold-up Time voltage1) Nom 2.75 47 50/60 63 Hz Normal input, half load and above Ramping up 0.9 85 87 90 VAC Ramping down 80 83 85 VAC Vi nom=230VAC, 0.5∙Ix nom, Vx nom, TA = 25 °C 89 Vi nom=230VAC, 1.0∙Ix nom, Vx nom, TA = 25 °C 91 After last AC zero point, VO within regulation, Vi = 115 VAC, Px nom % 10 ms The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges. BCD.G0201 Rev. AA, 29-Apr-2011 Page 3 / 12 www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 5.1 INPUT FUSE A slow-blow 5A input fuses(5 × 20 mm)in series with Live line inside the power supply protects against severe defects. The fuse and a VDR form together with the input filter an effective protection against high input transients. 5.2 INRUSH CURRENT The AC-DC power supply exhibits an X-capacitance of only about 1.0 μF, resulting in a low and short peak current, when the supply is connected to the mains. The internal bulk capacitor will be charged through a NTC resistor which will limit the inrush current (see Figure 2 and 3). Figure 3: Inrush current, Vin = 230Vac, 90° CH1: Vin (200V/div), CH2: Iin (20A/div) 5.3 INPUT UNDER-VOLTAGE If the sinusoidal input voltage stays below the input under voltage lockout threshold Vi on, the supply will be inhibited. Once the input voltage returns within the normal operating range, the supply will return to normal operation again. Figure 2: Inrush current, Vin = 115Vac, 90° CH1: Vin (100V/div), CH2: Iin (10A/div), 5.4 POWER FACTOR CORRECTION Power factor correction (PFC) is achieved by controlling the input current waveform synchronously with the input voltage. A specified PFC controller is implemented in the boundary conduction mode topology giving outstanding PFC results over a wide input voltage and load ranges. The input current will follow the shape of the input voltage. 5.5 EFFICIENCY The high efficiency (see Figure 4) is achieved by using softswitching LLC technology with boundary conduction mode PFC topology minimizing switching losses. Synchronous BCD.G0201 Rev. AA, 29-Apr-2011 Page 4 / 12 www.power-one.com SCHOTTKY or ultra fast diode is used as rectifier in ABC200-1024G and ABC200-1048G because of high output voltage level. 95 95 90 90 Efficiency [%] Efficiency [%] rectifiers on the output reduce the losses in the high current output path for ABC200-1012G. ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 85 80 85 80 75 75 70 70 0 50 100 150 0 200 50 100 150 200 Po [W] Po (W) Efficiency vs. Output Power at 230VAC, ABC200-1012G Efficiency vs. Output Power at 230VAC, ABC200-1024G Efficiency [%] 95 90 85 80 75 70 0 50 100 150 200 Po [W] Efficiency vs. Output Power at 230VAC, ABC200-1048G Figure 4. Efficiency Curves BCD.G0201 Rev. AA, 29-Apr-2011 Page 5 / 12 www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 6 OUTPUT SPECIFICATIONS General Condition: TA = -10 … +50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s) Notes: Waveforms are taken from ABC200-1012G. Parameter Main Output VO Conditions / Description VO Nominal output voltage 0.5 ∙IO, Tamb = 25 °C, VO set Output setpoint accuracy 0.5 ∙IO, Tamb = 25 °C PO Nominal output power IO Nominal output current VO ripple Output ripple & noise Load regulation Vi = Vi nom, 0 - 100 % IO nom, dVi Line Line regulation dVdyn Dynamic load regulation Trec t Delay Recovery time Turn on delay time t rise Rise time CLoad Capacitive loading BCD.G0201 Rev. AA, 29-Apr-2011 ABC200-1012G ABC200-1024G ABC200-1048G ABC200-1012G ABC200-1024G ABC200-1048G ABC200-1012G ABC200-1024G ABC200-1048G ABC200-1012G ABC200-1024G ABC200-1048G Nom 11.95 23.90 47.80 ABC200-1024G ABC200-1048G ABC200-1012G ABC200-1024G ABC200-1048G 60 120 240 12 24 96 ΔIO = 50% IO nom, IO = 50 … 100% IO max, dIO/dt = 1 A/μs, recovery within 5% of VO nom ABC200-1012G ABC200-1024G ABC200-1048G ABC200-10XXG See Figure 5 and Figure 6 0 VO = 10…90% VO nom (see Figure 10) Note: For ABC200-1048G, maximum rise time is 30ms Tamb = 25 °C ABC200-1012G ABC200-1024G ABC200-1048G Page 6 / 12 1.5 Unit VDC 12.05 24.10 48.20 180 204 204 13 7.5 3.5 ABC200-1012G ABC200-1024G ABC200-1048G Vi =Vi min…Vi max, Max 12.0 24.0 48.0 ABC200-1012G VO nom, IO nom, 20 MHz BW dVO Min VDC 15 8.5 4.25 120 W W W ADC ADC ADC mV 240 480 120 240 480 120 240 480 0.6 1.2 mV mV mV mV mV mV mV mV VDC VDC 2.4 VDC 2 2.5 ms sec 20 ms 3300 1800 1000 μF μF μF www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output Figure 5: Turn-On AC Line 115 VAC, full load (500 ms/div) CH1: VO (3 V/div) CH2: Vin (230 V/div) Figure 6: Turn-On AC Line 230 VAC, full load (500 ms/div) CH1: VO (3 V/div) CH2: Vin (350 V/div) Figure 7: Turn-Off AC Line 115 VAC, full load (10 ms/div) CH1: VO (3 V/div) CH2: Vin (230 V/div) Figure 8: AC drop out 10ms (50 ms/div) CH1: VO (3 V/div) CH2: Vin (250 V/div) Figure 9: AC drop out 30ms (50 ms/div), VO restart CH1: VO (3 V/div) CH2: Vin (250 V/div) Figure 10: VO rise time at 115VAC CH1: VO (2 V/div) BCD.G0201 Rev. AA, 29-Apr-2011 Page 7 / 12 www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output Figure 11: Load transient VO, 7.5A to 15A (200 us/div), CH1: IO (5 A/div) CH2: VO (200 mV/div) Figure 12: Load transient VO, 15A to 7 A (200 us/div) CH1: IO (5 A/div) CH2: VO (200 mV/div) 7 PROTECTION Parameter Input fuses rating IFUSE VO OV OV trigger point IO lim TSD Current limit Temperature on heat sinks Conditions / Description Not user accessible, time lag characteristic ABC200-1012G ABC200-1024G ABC200-1012G ABC200-1012G Vi > 90 VAC, ABC200-1024G -10 °C < Ta < 50 °C ABC200-1048G Automatic shut-down Min 14.0 28.0 53.0 Nom 5.0 15.0 30.0 55.0 18.0 Max 16.0 32.0 57.0 Unit A VDC VDC VDC A 9.0 A 4.5 A 105 °C 7.1 OVERVOLTAGE PROTECTION The AC-DC power supply provides a fixed threshold overvoltage (OV) protection implemented with a HW comparator. Once an OV condition has been triggered, the supply will shut down and latch the fault condition. The latch can be unlocked by disconnecting the supply from the AC mains only. 7.2 CURRENT LIMITATION The main output current limitation will decrease with linear derating to 50% at 70 ºC if the ambient (inlet) temperature increases beyond 50 °C (see Figure 13). BCD.G0201 Rev. AA, 29-Apr-2011 Page 8 / 12 Figure 13: Output Current Capacity Derating www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 8 POWER GOOD SIGNAL The Out-OK output gives a status indication of the converter and the output voltages. It can be used for control functions such as data protection, central system monitoring or as a part of a self-testing system. Connecting the Out-OK as shown in Figure 14, VOK <1.0 V indicates the output voltage(s) of the converter are within the range. Note: Using the potentiometer, the monitor level tracks the programmed output voltage. In an error condition, if the output voltage is out of range due to overload or an external over voltage, VOK will approach Vp. The output is formed by an NPN transistor. The signal is isolated from the output. Figure 14: Power Good signal 9 ELECTROMAGNETIC COMPATIBILITY 9.1 IMMUNITY Note: Most of the immunity requirements are derived from EN 55024:1998/A2:2003. Test ESD Contact Discharge RF Susceptibility Fast Transient/Burst Surge RF Conducted Immunity Voltage Dips and Interruptions Magnetic Fields Standard / Description EN 61000-4-2, Level 2 EN 61000-4-3, Level 3 EN 61000-4-4, Level 3 EN 61000-4-5, Class 3 EN 61000-4-6, Class 3 EN 61000-4-11 EN 61000-4-8, Level 3 Criteria A A B B A C A Standard / Description EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG, single unit EN55022 / CISPR 22: 30 MHz … 1 GHz, QP, single unit IEC61000-3-2, Vin = 100 VAC/ 60 Hz, 100% Load IEC61000-3-2, Vin = 240 VAC/ 50 Hz, 100% Load EN61000-3-3 Criteria 9.2 EMISSION Test Conducted Emission Radiated Emission Harmonic Emissions Voltage Fluctuation and Flicker BCD.G0201 Rev. AA, 29-Apr-2011 Page 9 / 12 Class A Class A Class A Class A PASS www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 10 SAFETY / APPROVALS Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Power-One will not honor any warranty claims resulting from electric strength field tests. Parameter Agency Approvals Insulation Safety Rating Creepage / clearance Electrical strength test BCD.G0201 Rev. AA, 29-Apr-2011 Description / Conditions UL 60950-1 Second Edition CSA-C22.2 No. 60950-1-03 Second Edition IEC 60950-1:2005 EN 60950-1:2006 CE Mark for LVD CB Approval Input / Case Input / Output Output / Case Primary (L/N) to protective earth (PE) Primary to secondary Input to case Input to output Output and Signals to case Page 10 / 12 Min Nom Max Unit Approved by independent body (see CE Declaration) Basic Reinforced Functional According to safety standard 2.121 4.2 500 mm mm kVDC kVDC VDC www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 11 MECHANICAL 11.1 DIMENSIONS AIR FLOW DIRECTION Figure 15: Side view 1 Note: A 3D step file of the power supply casing is available on request. AIR FLOW DIRECTION Figure 16: Top view Figure 17: Side view 2 Figure 28: Front view Note: pictures for mechanical dimension is taken from ABC200-1012G. BCD.G0201 Rev. AA, 29-Apr-2011 Page 11 / 12 www.power-one.com ABC200-10XXG Data Sheet 12VDC, 24VDC, 48VDC Output 11.2 CONNECTIONS Pin Name Description J1-1 Live AC Input Live J1-2 NA NA J1-3 Neutral AC Input Neutral Pin 1-3(Insider Row) -Vo +12V / +24V / +48V output return Pin 4-6(Outside Row) +Vo +12V / +24V / +48V output J3-1 Power Good RTN Power OK signal output return J3-2 Power Good Power OK signal output J3-3 Vo Sense + Main output positive sense J3-4 Vo Sense - Main output negative sense Input J1 Output J2 Signal J3 Connector Mating Parts(Molex or equivalent): CONNECTOR HOUSING CRIMP TERMINAL WIRE GAUGE J1 09-50-3031 08-50-0105 AWG # 18 J2 39-01-2065 44476-3112 AWG # 16 J3 22-01-3047 08-50-0113 AWG #22-30 01-90020001 AWG#18 Ground Copyright © 2010 Power-One Inc. All rights reserved. Words and logos that are identified as trademarks and/or service marks are, unless noted otherwise, the trademarks and service marks of Power-One Inc. in the U.S. and other countries. All other product or service names are the property of their respective holders. Power-One products are protected under numerous U.S. and foreign patents and pending applications, maskwork rights, and copyrights. Power-One reserves the right to make changes to any products and services at any time without notice. Power-One assumes no responsibility or liability arising out of the application or use of any information, product, or service described herein except as expressly agreed to in writing by Power-One Inc. 1. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. 2. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. BCD.G0201 Rev. AA, 29-Apr-2011 Page 12 / 12 www.power-one.com