PX series Digital temperature Controller Socket Type MICRO-CONTROLLER X MICRO-CONTROLLER X (48mm×48mm) DATA SHEET PXR4 SOCKET With front dimensions of 48×48mm, this socket type temperature controller enables On-Off control, PID control or 8-step ramp/soak function, using thermocouple, resistance bulb or DC1 to 5V signal as input. Though small-sized, it can be equipped with a variety of functions. FEATURES 1.PID with auto-tuning, PID self-tuning and fuzzy control are installed as standard. 2.Front side waterproof specification in conformity with NEMA4X (standard). 3.Two alarms are equipped, and 8-step ramp/soak function can be installed as an option. SPECIFICATIONS 1. General specifications 2. Control function of standard type 100 V (-15%) to 240 V (+10%) AC, 50/60 Hz or 24 V (±10%) AC 50/60 Hz, 24 V (±10%) DC When using 100 V AC: 8 VA or less When using 220 V AC: 10 VA or less When using 24 V AC/DC: 10VA Insulation resistance 20 MΩ or more (500 V DC) Dielectric strength Power supply-ground ... 1500 V AC for 1 min Power supply-others ... 1500 V AC for 1 min Ground-relay output ... 1500 V AC for 1 min Ground-alarm output ... 1500 V AC for 1 min Others ... 500 V AC for 1 min Input impedance Thermocouple: 1 MΩ or more Voltage: 450 kΩ or more Current: 250Ω (external resistor) Allowable signal Thermocouple: 100Ω or less source resistance Voltage: 1 kΩ or less Allowable wiring Resistance bulb: 10Ω or less per wire resistance Reference junction ±1°C (at 23°C) compensation accuracy Input value correction ±10% of measuring range Set value correction ±50% of measuring range Input filter 0 to 900.0 sec settable in 0.5 sec steps (first order lag filter) Noise reduction ratio Normal mode noise (50/60 Hz): 50 dB or more Common mode noise (50/60 Hz): 140 dB or more Control action Power supply voltage Power consumption PID control (with auto tuning, self-tuning) Fuzzy control (with auto tuning) Self tuning Proportional band (P) 0 to 999.9% of measuring range settable in 0.1% step Integral time (I) 0 to 3200 sec settable in 1 sec step Differential time (D) 0 to 999.9 sec settable in 0.1 sec step On/off action if P = 0. Proportional action when I, D = 0. Proportional cycle 1 to 150 sec settable in 1 sec step Only for relay contact output or SSR/SSC drive output Hysteresis width 0 to 50% of measuring range For On/off action only Anti-reset windup 0 to 100% of measuring range Automatically validated at auto tuning Input sampling cycle 0.5 sec Control cycle 0.5 sec 3. Input section Input signal Measuring range Burnout Thermocouple : J, K, R, B, S, T, E, N, PLII Resistance bulb : Pt100 Voltage, current: 1 to 5 V DC, 4 to 20 mA DC (Apply current input after connecting the furnished 250Ω resistor to input terminal.) See measuring range table (Table1) For thermocouple or resistance bulb input Control output upper/lower are selectable 4. Output section of standard type (control output 1) Control output 1 Select one as follows Relay contact: SPDT contact: 220V AC/30V DC, 3A (resistive load) Mechanical life 10 million operations (no load) Electrical life 100,000 operations (rated load) Minimum switching current 100mA (24V DC) SSR / SSC drive (Voltage pulse): ON: 17 to 25 V DC OFF: 0.5V DC or less Max. current: 20mA or less 4 to 20mA DC: Allowable load resistance 600Ω or less EDS11-164a Date Apr. 1, 2011 PXR4 SOCKET 5. Operation and display section 11. Structure Digital setting by 3 keys With key lock function Process value/set value Independent display 4 digits, 7-segment LED Status display LED Control output, process alarm output Setting accuracy 0.1% or less of measuring range Indication accuracy Thermocouple: ±(0.5% of measuring range) ±1 digit ±1°C (at 23°C) For thermocouple R at 0 to 500°C ... ± (1% of measuring range) ±1 digit ±1°C For thermocouple B at 0 to 400°C ... ± (5% of measuring range) ±1 digit ±1°C Resistance bulb, voltage/current: ± (0.5% of measuring range) ±1 digit Mounting method Panel flush mounting, DIN rail mounting. (Mounting socket is required for mounting DIN rail.) External terminal 8 pins or 11 pins terminals (Socket is required for wiring separately.) Case material Plastic (non-combustible grade UL94V-0 equivalent) Dimensions 48 × 48 × 84.7mm Weight Approx. 200 g Protective Front waterproof structure: NEMA4X structure (IEC standard IP66 equivalent) (when mounted on panel with our genuine packing. Waterproof feature unavailable in close mounting of multiple units) Rear case: IEC IP20 Outer casing Black (front frame, case) Parameter setting method Display 6. Alarm (option) Alarm kind Alarm ON-delay Process alarm output Absolute alarm, deviation alarm, zone alarm with upper and lower limits for each Hold function available (See the figure below.) Alarm latch, Excitation/non-excitation selecting function provided Delay setting 0 to 9999 sec settable in 1 sec steps Relay contact: SPST contact: 220 V AC/30 V DC, 1 A (resistive load) Mechanical life 10 million operations (no load) Electrical life 100,000 operations (rated load) Minimum switching current 100 mA (5 V DC) MAX 2 points output cycle 0.5 sec What is alarm with hold? The alarm is not turned ON immediately even when the process value is in the alarm band. It turns ON when it goes out the alarm band and enters again. PV (process value) Table 1 Measuring range table Group I Period where lower limit alarm is output II Power ON Power ON Power OFF off Lower limit alarm on off off Lower limit alarm (with hold) on on off off 7. Other functions Parameter mask function Ramp/soak function (option) Parameter display is disabled by software. 2 program pattern of 4 steps each, or 1 program pattern × 8 steps Digital input allows to start/reset the action. 8. Power failure processing Memory protection Held by non-volatile memory 9. Self-check Method Program error supervision by watchdog timer 10. Operation and storage conditions Ambient operating -10°C to 50°C temperature (In low-temperature environment, start-up time may vary in power activation.) Ambient operating Less than 90% RH (no condensation) humidity Storage temperature -20°C to 60°C 2 input signal measuring range(°C) measuring range(°F) -238 to 1562 -150 to 850 Resistance bulb Pt100 32 to 1472 0 to 800 Thermocouple J 32 to 2192 0 to 1200 K 32 to 2912 0 to 1600 R 32 to 3272 0 to 1800 B 32 to 2912 0 to 1600 S -238 to 752 -150 to 400 T -238 to 1472 -150 to 800 E 32 to 2372 0 to 1300 N 32 to 2372 0 to 1300 PL2 -1999 to 9999 scaling range 1 to 5V DC voltage 4 to 20mA DC current Note 1: For current input connect the supplied 250Ω resister at the input terminal. Note 2: Setting cannot be changed to a different group. Note 3: When the measuring range exceeds 1000°C (1832°F), decimal point cannot be used. PXR Model Code Configuration 4 5 6 7 8 9 10 11 12 13 S 1 PXR 4 Digit Specification 4 <Front dimensions> 48 × 48mm 5 6 7 8 9 10 11 12 13 <Input signal> Thermocouple °C Thermocouple °F Resistance bulb Pt100 3-wire type I (°C) Resistance bulb Pt100 3-wire type I (°F) 1 to 5V DC 4 to 20mA DC Resistance bulb Pt100 3-wire type II (°C) <Control output 1> Relay contact output Voltage pulse output (24V DC) 4 to 20mA DC output <Terminal form> Socket type <Revision code> <Optional specifications> None Alarm (1 pc.) Ramp-soak Alarm (1 pc.) + Ramp-soak Alarm (2 pcs.) Alarm (2 pcs.) + Ramp-soak <Instruction manual> <Power supply voltage> None 100 to 240V AC English 100 to 240V AC None 24V AC/24V DC English 24V AC/24V DC <Socket> None For rail mounting (8-pin screw terminal) For panel mounting (8-pin screw terminal) For rail mounting (11-pin screw terminal) For panel mounting (11-pin screw terminal) Note1) Note2) Note3) Note4) Note5) Note6) Note 4 Note5 Note5 Note6 T R N S A B W A C E S 1 0 1 4 5 F G N V C B Note1 Note2 Note3 Note4 0 1 2 4 5 0 0 0 0 0 0 0 0 0 0 Type: TP48X Type: TP48SB Type: TP411X Type: TP411SBA Input terminal (Pt100 input) assignment is same as PXW4/PXZ4/PXV4. Input terminal (Pt100 input) assignment is different from PXW4/PXZ4/PXV4, but in case of thermocouple input terminal assignment is same. Input signal, measurement range, and set value at the time of deliver are as follows. When thermocouple is specified: Thermocouple K, Measurement range; 0 to 400°C, Set value; 0°C When resistance bulb is specified: Pt, Measurement range; 0 to 150°C, Set value; 0°C When voltage/current is specified: Scaling; 0 to 100%, Set value; 0% For the cases other than the above, specify input signal and measurement range. Input signal of the thermocouple and the resistance bulb can be switched by key operation on the front panel. Control action is set to reverse action when delivered. The reverse action and normal action can be switched by key operation on the front panel. 3 PXR4 SOCKET Scope of delivery Scope of delivery Controller, panel mounting bracket, watertight packing, instruction manual (as ordered), socket (as ordered), 250Ω resistor (for current input) Option Shunt resistor 250Ω ±0.1% Model: ZZPPXR1-A190 Insulation block diagram Power supply section Relay contact control output 1 Alarm relay output 1, 2 Measurement input Internal circuit Voltage pulse, 4 to 20mA DC control output 1 Note: Basic insulation (dielectric strength 1500 V AC) between blocks delimited by line . Functional insulation (dielectric strength 500 V AC) between blocks delimited by line . Non isolated between blocks which are not delimited from each other. 4 OUTLINE DIAGRAM (Unit: mm) Mounting frame 93.7 79.5 84.7 Panel 70.5 9 44.7 48 t Water-proof packing 1 t 57 1 48 8 Panel cutout size (Unit: mm) +0.5 45 0 Side stick mounting (n units) +0.5 +0.5 45 0 73min. 45 0 +0.5 (48 x N-3) 0 63min. Note: Waterproof is not available in stick mounting. 5 PXR4 SOCKET CONNECTION DIAGRAM (1) With alarm functions 11-pin socket • When compatible with PXW4/PXZ4/PXV4 thermocouple input terminal (When either one of the following is selected for the 5th digit of the code symbols: “T,” “R,” “W,” “A” and “B”) Note that the terminal layout of the resistance bulb input type differs from that of PXW4/PXZ4/PXV4. CONTROL OUTPUT DC 4 to 20mA OUTPUT 5 4 + SSR/SSC DRIVING OUTPUT 6 - 5 4 + - RY OUTPUT COMMON INPUTS 6 5 NOTE1 - - 2 2 250Ω + A 3 B 2 ALARM OUTPUT 6 7 9 3 - + B 1 1 1 DC4 to 20mA DC1 to 5V R.T.D. ALARM OUTPUT1 8 4 2 + 11 1 ALARM OUTPUT2 10 T.C. POWER AC100 to 240V AC/DC 24V 50/60Hz • When compatible with PXW4/PXZ4/PXV4 resistance bulb input terminal (When either one of the following is selected for the 5th digit of the code symbols: “N” and “S”) Note that the terminal layout of the thermocouple input type differs from that of PXW4/PXZ4/PXV4. CONTROL OUTPUT DC 4 to 20mA OUTPUT 5 INPUTS + 4 + - SSR/SSC DRIVING OUTPUT 6 5 4 + - ALARM OUTPUT 6 RY OUTPUT 2 T.C. 7 B A R.T.D. ALARM OUTPUT1 8 4 B - 6 5 3 COMMON 9 3 2 1 11 ALARM OUTPUT2 10 POWER AC100 to 240V AC/DC 24V 50/60Hz NOTE 1 : Use the 250Ω resistance (accessory). 6 (2) Without alarm functions 8-pin socket • When compatible with PXW4/PXZ4/PXV4 thermocouple input terminal (When either one of the following is selected for the 5th digit of the code symbols: “T,” “R,” “W,” “A” and “B”) Note that the terminal layout of the resistance bulb input type differs from that of PXW4/PXZ4/PXV4. CONTROL OUTPUT RY OUTPUT INPUTS NOTE1 - 2 - 2 250Ω + + 1 1 DC4 to 20mA DC1 to 5V A 3 B 2 B 1 R.T.D. 4 4 5 - DC 4 to 20mA OUTPUT + 4 5 - 6 2 + + 5 3 - SSR/SSC DRIVING OUTPUT 7 1 8 T.C. POWER AC100 to 240V AC/DC 24V 50/60Hz • When compatible with PXW4/PXZ4/PXV4 resistance bulb input terminal (When either one of the following is selected for the 5th digit of the code symbols: “N” and “S”) Note that the terminal layout of the thermocouple input type differs from that of PXW4/PXZ4/PXV4. CONTROL OUTPUT RY OUTPUT INPUTS + T.C. 3 2 4 B 3 B 2 A R.T.D. SSR/SSC DRIVING OUTPUT + 5 4 5 - DC 4 to 20mA OUTPUT + 4 5 - 6 7 1 8 POWER AC100 to 240V AC/DC 24V 50/60Hz NOTE 1 : Use the 250Ω resistance (accessory). 7 PXR4 SOCKET SOCKET OUTLINE DIAGRAM (Unit: mm) Without alarm φ27 TP48X TYPE (FOR RAIL MOUNTING) TERMINAL SCREW M3.5×8 TERMINAL SCREW M3.5×8 4 5 6 2 1 8 7 6 5 4 3 7 8 1 2 70 45 3 5.5 35.4 TP48SB TYPE (FOR PANEL MOUNTING) 5 17 7.8 4 45 2-φ4.5 HOLE 7 50 20.3 MAX. 40±0.2 2-φ4.5 MOUNTING HOLE With alarm TP411X TYPE (FOR RAIL MOUNTING) TP411SBA TYPE (FOR PANEL MOUNTING) TERMINAL SCREW M3.5×11 4.5 TERMINAL SCREW M3.5×11 φ27 5 4 9 10 11 7.8 1 50 3 2 45 4 3 6 7 8 9 1 11 2 45 4.5 16.3 6.2 10 7 4 2-φ4.5 HOLE 25.6 5 35.4 6 70 8 7 31.2 MAX. 40±0.2 2-φ4.5 MOUNTING HOLE Caution on Safety *Before using this product, be sure to read its instruction manual in advance. International Sales Div Sales Group Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan http://www.fujielectric.com Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425 http://www.fjielectric.com/products/instruments/ Information in this catalog is subject to change without notice. Printed in Japan