If you have not found what you are looking for or you have further questions, please feel free to call us at 217-753-7797 or fax us at 217-753-7789. It will help us process your request more efficiently and effectively if you can provide as much detailed information about your requirements/application as possible. Thanks for considering Hobbs meters from Honeywell! MANUFACTURING Honeywell Hobbs’ commitment to the customer in past years and present is what has helped us develop our world-class manufacturing systems. Some of the methods by which we continuously improve our products and processes are as follows: • • • • • • • Six Sigma methodology is a strategy used to accelerate improvements in our processes, products and services, and to reduce manufacturing costs and improve quality. It achieves this by relentlessly focusing on eliminating waste and reducing defects and variations. Continous Flow Process utilizing “Rabbit Chase” concepts are used in the focused factories in order to achieve the lowest total cost, defect-free product. Single Minute Exchange of Dies (SMED method) provides reduced time in molding cell. Statistical Process Control is used for measuring critical dimensions and controlling manufacturing processes. Poka-Yoke method and computerized test equipment are utilized to eliminate scrap and rework. Kanban cards are used to pull raw material and piece parts through the factory. Bar coding and electronic data interchange (EDI) are available. QUALITY SYSTEMS It is the goal of Honeywell Hobbs to meet customer value-needs through continuously improved products and processes. That is the basis by which we work to create a partnership with our customers. Evidence of our commitment is proven by a goal of a Shipped Product Quality Level (SPQL) of 100 ppm. We utilize Advanced Quality Planning and QS9000 based quality systems. © 2003 Honeywell International Inc. All Rights Reserved. Sensing and Control www.honeywell.com/hobbs email: [email protected] Honeywell P.O. Box 19424 Springfield, IL 62794-9424 USA Catalog 20-1103, GLO Printed in the USA Sensing and Control Other AC and DC Meters Available The Hobbs brand is well known worldwide for the development of quality electro-mechanical products. The invention of the first electrically wound automobile clock in 1938 created what is now known as Honeywell Hobbs. John Weston Hobbs was the inventor that cultivated this electrically-wound vehicle clock into a company that has over the years expanded to include hour meters, pressure and vacuum switches, halogen lamps, transmission shifters, and other custom electro-mechanical products. Honeywells’ broad customer and market base includes industries such as automotive, agricultural, material handling, construction, marine, medical, heavy truck, lawn and garden, recreational, generators, compressors and aviation. Honeywells’ commitment to continuous improvement and total quality management will allow for further expansion of its product lines and customer base while maintaining the highest standards of excellence. Custom Instrument Panel Clusters Let Hobbs custom design your display panel saving you time and money. We can assemble a panel to your specifications that frees up your engineering resources, reduces parts counts and reduces your vendor base. Round Flush with Retainer Mount Round Slotted 3 screw Contact Hobbs for more information and specifications on above meters. Hour Meter Accessories Mounting brackets. For mounting hour meters in any location when panel installation is not practical. Multiple holes allow positioning for easy reading. Foot of bracket can be bent when necessary. Part Number M-329 (2 13/16” x 4”) for meter only. Part Number M-558 (4” x 5 1/8”) when meter and damper are used together. Damper. Protects meter from severe vibration. Use on panel or with Part Number M-558 bracket. Part Number M-3888 (3 7/8” dia.) for three-screw type DC meters. Warranty and remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Sales and Service Panel mounting bracket. Designed to bolt to a flat surface area 2 13/16” x 5 1/4”. Provides easy-to-read meter position. Part Number M-486 for three-screw type DC meter only. Honeywell serves its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact a nearby sales office or INTERNET: www.honeywell.com/hobbs E-mail: [email protected] Contents: www.honeywell.com/hobbs • LCD • D.C. • A.C. • Accessories • Warranty P. P. P. P. P. 3-5 6-7 8-11 11 11 Warranty Periods: The products listed are warranted for the periods shown: Angle bracket. For two-screw flange AC and DC rectangular meters only, when panel mounting is not practical. Part Number 23944. 98000 Series..................2 years 85000 Series..................2 years 20000 Series..................2 years 11 2 28100 Series AC Multi-Range Meters Unlike conventional AC hour meters that are limited to one primary voltage andfrequency, the Hobbs Multi-Range Quartz hour meter will operate over a full range of voltages and frequencies. The meters will work accurately over a voltage range of 90 VAC to 264 VAC and at frequencies of either 50 Hz or 60 Hz. This unique feature means that one hour meter will work for virtually any application anywhere in the world! The Hobbs 98000 Series LCD hour meters provide a large easy-to-read display in a conventional size package. The hour meters are available in a variety of mounting styles and voltage ranges that will fit virtually any application. Retainer Mount Operating Voltage 90-264 VAC Specifications • Operating Voltage: 90 to 264 VAC • Frequencies: 50 to 60 Hz • Temperature Range: -40˚F to +185˚F Features • Records time 0 to 99,999.9 hours • Accuracy ±0.02% • UL Recognized • CSA (UL) • CE Mark • Totally sealed from dirt and moisture • Termination - 1/4” spade Part # 28100 Retainer Mount: Panel cutout 1.45 x .95 rectangular opening. Two .150 holes spaced 1.750* 2 Screw Standard Bezel Operating Voltage 90 to 264 VAC Benefits • Reduced parts count • Reduced inventories • Fewer purchase orders • Eliminate production line errors • Reduce service parts Part # 2 Screw Standard: Panel cutout 1.45 x .95 rectangular opening. Two .150 holes spaced 1.750* 28101 Options • Wire leads • Custom lens • Terminals (up, down, straight) WARNING! Applied voltage not to exceed 264 Vac RMS. This meter was not intended to be used in applications where excessive transient voltages are present. It is the responsibility of the customer to determine the suitability of this device for use in their system. Operating Voltage Part # 90 - 264 VAC 28104 10 2 Screw Standard Bezel Operating Voltage Terminals Part # 9 to 64 VDC 2 terminal 98310 9 to 64 VDC 3 terminal with enable 98320 9 to 64 VDC 4 terminal resettable 98300 2 Screw Standard: Panel cutout 1.45 x .95 rectangular opening Two .150 holes spaced 1.750* 90 - 264 VAC 28103 2 Screw Deluxe Bezel 2 Screw Deluxe: Panel cutout 1.45 x .95 rectangular opening. Two .150 holes spaced 1.750* Round Black Bezel Part # Specifications: • Run Accuracy ±200ppm; ±0.02% • Start Time: maximum 1second • 6 Digit Display • Digit Height: 6mm • Power draw: .8 mA at 12 VDC (Power Terminal) • Termination: 1/4” blade 3/16” blade optional • Temperature Range: Operating: -40˚C to +85˚C • Vibration: 20 g’s per SAE J1378 • Shock: 55 g’s per SAE J1378 • Operating ranges: 4.5 to 16 VDC (optional) 9 to 64 VDC >64 VDC Contact Factory • Display: 0 to 99,999.9 Hours 0 to 999,999 Counter • Transient Voltage Protection Load Dump Inductive EMI Reverse Polarity 2 Screw Deluxe Bezel * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) Operating Voltage LCD Hour Meters 98000 Series 3 Screw Flush Mount (Retainer) 2.24”: Panel cutout 2.00 diameter opening* Operating Voltage Part # 90 - 264 VAC 28105 3 Screw Mount: Panel cutout 2.00 diameter opening Three .125 holes equally spaced on 2.42 bolt circle diameter* Features • Totally sealed from moisture and dirt • Direct replacement for current hour meter • No battery backup needed • Fits in existing panel openings • Custom bezels and dial artwork available • Snap-in retainer mount combines easy installation with rugged design • Compact Depth • Rugged Design • Pulse Counter Option • Reset Option • Run Indicator Operating Voltage Terminals Part # 9 to 64 VDC 2 terminal 98313 9 to 64 VDC 3 terminal with enable 98323 9 to 64 VDC 4 terminal resettable 98303 2 Screw Deluxe: Panel cutout 1.45 x .95 rectangular opening Two .150 holes spaced 1.750* * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) 3 LCD Hour Meters 98000 Series 20000 Series Deluxe AC Hour Meters 20000 Series Wiring Diagrams 120VAC Meter Applications N HM Retainer Mount LCD Meter APPLICATIONS • • • • • • • • • • • • • Garden Tractors Generators Utility Vehicles Construction Equipment Material Handling Equipment Recreational Vehicles Medical Electronic Panels Rental Equipment Boom Lifts Pressure Washers Sweepers Test Equipment Operating Voltage Terminals Part # 9 to 64 VDC 2 terminal 98311 9 to 64 VDC 3 terminal with enable 98321 9 to 64 VDC 4 terminal resettable 98301 Rectangular Retainer Mount Operating Voltage Retainer Mount: Panel cutout 1.45 x .95 rectangular opening* 108-132 108-132 108-132 108-132 216-264 216-264 216-264 VAC VAC VAC VAC VAC VAC VAC Hertz Termination Part # 50 50 60 60 50 50 60 Screw* Blade** Screw* Blade** Screw* Blade** Screw* 20174 20183 20116 20182 20171 20170 20177 N HM Rectangular Retainer: Panel cutout 1.45 x .95 rectangular opening* Single phase, 2 wire, 120V system: Connect power wire to one terminal and neutral wire to opposite terminal. Single phase, 3 wire, 120/240V system: Connect any one power wire to one terminal and the neutral wire to the opposite terminal. N Three phase, 4 wire wye, 120/208V system: Connect any one power wire to one terminal and the neutral wire to the opposite terminal. N Three phase, 4 wire delta with a high leg, 120/240V system: Connect any one of the two available 120V power wires to one terminal of the meter and the neutral wire to the opposite teminal. Do not connect the high leg (208V) to the meter. HM HM Round Chrome Bezel 240VAC Meter Applications * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) Operating Voltage Terminals Part # 9 to 64 VDC 2 terminal 98314 9 to 64 VDC 3 terminal with enable 98324 9 to 64 VDC 4 terminal resettable 98304 N HM Flush Mount (Retainer) 2.27”: Panel cutout 2.00 diameter opening* Square Retainer Mount Operating Voltage 108-132 108-132 216-264 216-264 VAC VAC VAC VAC Hertz Termination Part # 50 60 50 60 Screw* Screw* Screw* Screw* 20176 20115 20173 20179 N HM Square Retainer: Panel cutout 1.45 x .95 rectangular opening* HM ** UL Recognized, CSA Certified and CE Mark N Round Black Bezel HM Terminals Part # 9 to 64 VDC 2 terminal 98312 9 to 64 VDC 3 terminal with enable 98322 4 terminal resettable 98302 9 to 64 VDC 4 Single phase, 3 wire, 120/240V system: Connect meter across two high sides of the line. Do not connect the neutral wire to the meter. Three phase, 3 wire delta, 240V system: Connect meter across any two power lines. * UL Listed, CSA Certified and CE Mark Operating Voltage Single Phase, 2 wire, 240V system: Connect power wire to one terminal and neutral wire to opposite terminal. Three phase, 4 wire delta with a high leg, 120/240V system: Connect any one power wire to one terminal of the meter. Connect one of the remaining two power lines to the opposite terminal. Do not connect the neutral wire to the meter. * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) Flush Mount (Retainer) 2.27”: Panel cutout 2.00 diameter opening* CAUTION: Always make sure power is removed from equipment before working on electrical circuits! Only qualified personnel should make electrical connections. Damage to equipment and/or serious bodily injury can result from improperly made electrical connections, or a failure to adhere to normal electrical safety guidelines. 9 Deluxe AC Hour Meters 20000 Series When there’s a need to keep track of run time, quality-minded companies choose Hobbs! Whether it’s for testing purposes, leasing applications, maintenance reasons, and/or warranty programs, you want an accurate and reliable hour meter. The Hobbs 20000 Series hour meter delivers! To ensure our high standards of quality, all parts are in-process inspected. Every meter must pass 100% function and timing accuracy tests before shipping. These “Deluxe” AC meters are also totally sealed and benefit from an uncommon design which integrates the motor and frame into one substructure. 108 to 132 VAC 108 to 132 VAC 108 to 132 VAC 108 to 132 VAC 216 to 264 VAC 216 to 264 VAC 216 to 264 VAC 216 to 264 VAC Specifications • Records up to 99,999 hours Automatic recycle to zero • 24,120 and 240 VAC models available (Range ±10%) • 50 and 60 Hertz versions • 3.0 watts power rating • Operating temperature: - 65°F to +154°F (-54°C to +68°C) • Accuracy: ±.02%. • Weight: 3 oz • Screw termination or 7” lead wires • Lens material: 3-screw mount: Glass All others: Polycarbonate • Case material: Polycarbonate • Number size: 0.12” (3mm) • UL Listed (File # E47098): Screw terminals • UL Recognized: Wire lead versions • CSA Certified (File # LR42455) • Conforms to MIL-M-3971 * • CE Mark Features • Polycarbonate, shock resistant, tamper proof case • Totally sealed * • Single phase, synchronous, permanently lubricated motor • Custom logo dials, 1/4” blade terminals, special wire lengths. Options: If you need it, let us know. YOUR satisfaction is our goal! * Applicable on shown “screw terminal” meters. Contact Hobbs for specifications on other available models. 8 The Hobbs LCD hour meter module is a custom engineered elapsed time meter designed to be mounted directly to your printed circuit board (PCB). It can be used in a variety of AC or DC applications that require an hour meter, counter or odometer for preventive maintenance, warranty verification, renting and leasing. Rectangular 2 Screw Operating Voltage Hertz Termination 50 50 60 60 50 50 60 60 Screw * 7” Leads ** Screw * 7” Leads ** Screw * 7” Leads ** Screw * 7” Leads ** Part # 20028 20034 20001 20035 20029 20036 20007 20037 Two-Screw Mount: Panel cut out 1.45 x .95 rectangular opening. Two .150 holes spaced 1.750.* 108 to 132 VAC 108 to 132 VAC 108 to 132 VAC 108 to 132 VAC 216 to 264 VAC 216 to 264 VAC 216 to 264 VAC 216 to 264 VAC Hertz Termination Part # 50 50 60 60 50 50 60 60 Screw * 7” Leads ** Screw * 7” Leads ** Screw * 7” Leads ** Screw * 7” Leads ** 20016 20042 20017 20043 20018 20044 20019 20045 AC APPLICATIONS Business machines Control panels Lighting systems Generators Compressors & pumps Refrigeration D.C. Version Operating Voltage 9 to 64 VDC with enable & reset 4.5 to 16 VDC Operating Voltage 9 to 64 VDC with reset • • • • • • Air conditioning Furnaces Lab test equipment Sun tanning equipment Oxygen concentrators Many more! * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) without reset Features • Large easy-to-read numbers • Silent operation • Low power demand • Resettable and nonresettable • 10 years data retention (without power) over entire temperature range • UL Recognized, CSA approved • Pin termination .03 in diameter • Hours from 0 to 99,999.9 • Counter from 0 to 999,999 pulses • Voltages greater than 64 VDC contact factory Termination Part # 4 pin 98706 4 pin 98707 Counter Version 9 to 64 VDC Three-Screw Mount: Panel cut out 2.00 diameter opening. Three .125 holes equaly spaced on 2.42 bolt circle diameter.* * UL Listed, CSA Certified and CE Mark ** UL Recognized, CSA Certified and CE Mark • • • • • • Specifications • 6 digit/6mm display • ±0.02% Accuracy • Vibration tested per MIL-M-3971D at 10 g’s and SAE J1378 at 20 g’s • Shock tested per MIL-M-3971D at 75 g’s and SAE J1378 at 55 g’s • Operating temp. range -40˚C to +85˚C • Operating voltage range 9 to 64 VDC (optional 4.5 to 16 VDC) • Transient Voltage Protected Over Voltage Load Dump Inductive EMI Reverse Polarity • Power Consumption .8 ma max at 12V (power terminal) • Start time: maximum 1 second All Hobbs modules have crucial components exposed. The module must be sufficiently protected if used in an environment other than specified. Consult Hobbs marketing department when suitability of application is questioned. Round 3 Screw Operating Voltage LCD Hour Meter Module Termination Part # 4 terminal 98704 3 terminal 98705 LCD Module APPLICATIONS • • • • • • • Medical Vending Machines Floor Cleaning Equip. Electronic Panels Instrument Panels Recreational Office Equipment Options 4.5 to 16 VDC * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) 5 85000 Series The 85000 Series provides legendary Hobbs performance and reliability in a technically advanced quartz package. The Quartz Plus features a highly reliable drive mechanism, an improved odometer gear train, and a snap-together integrated chassis. The chassis fits into a shockproof, totally-sealed case made of an engineered plastic that is impervious to acids and solvents. To ensure our high standards of quality, all parts are in-process inspected. Every Quartz Plus meter must pass 100% function, burn-in, and timing accuracy test before shipping. Quartz Plus DC Hour Meters 85000 Series Quartz DC APPLICATIONS Round Chrome Bezel 2 Screw Operating Voltage 6.5-16 VDC 10-32 VDC 10-80 VDC 30-110 VDC Part # 85331 85000 85094 85013 (Voltage range covered by 85000 Series line) Features • Custom CMOS integrated circuit • Indicates operating time in hours and tenths, plus has a running indicator • Totally-sealed • Battery system voltages: 6,12,24,36,48,60,72,and 80 VDC • UL Recognized (File number AU1774) • CSA Certified (File number LR42455-12) • Conforms to MIL-M-3971 Options: Custom logos, polycarbonate lenses, and various bezels. Wire, stud, blade, and screw terminals. 100,000 hour, R-Terminal and filtered versions available too. 6 Operating Voltage Part # Flush Cup 2.27” Part # Flush Cup 2.50” Part # Stirrup 2.27” Part # Stirrup 2.50” 10-32 VDC 10-80 VDC 30-110 VDC 85002 85342 85015 85006 85098 85019 85004 85008 85017 85021 Two-Screw Mount: Panel cutout 1.45 x.95 rectangular opening. Two .150 holes spaced 1.750. * • • • • • • • • Round Black Bezel Specifications • 10,000 hour version standard, with automatic recycle to zero • Temperature range: - 40° F to +185° F - 40° C to +85° C • Quartz accuracy: ±200ppm, ±0.02% (entire voltage and temperature range) • Operating voltage range: 5-110 VDC • Precision built relay driven odometer • Excellent vibration & shock resistance: Vibration: 20 g’s @ 10-80Hz (SAE J1378) 10 g’s (per MIL-M-3971) Shock: 55 g’s @ 9-13msec (SAE J1378) 75 g’s (per MIL-M-3971) • Transient Voltage Protection Alternator load dump: 150V EMI (Electromagnetic Interference): +400V @ 500Hz Inductive switching and reverse polarity • Standard terminals: 1/4” male blade • Lens material: Glass • Case material: Polyester • Number size: 0.12” (3mm) Plus DC Hour Meters Operating Voltage Part # Flush Cup 2.27” Part # Flush Cup 2.50” Part # Stirrup 2.27” Part # Stirrup 2.50” 10-32 VDC 10-80 VDC 30-110 VDC 85003 85093 85016 85007 85099 85020 85005 85009 85018 85022 • • • • • Lawn Tractors Garden Tractors Farm Equipment Gen Sets Construction Equipment Utility Vehicles Industrial Equipment Recreational Vehicles Golf Carts Aircraft Medical Equipment Office Equipment Any application requiring a very accurate and dependable hour meter. 3 Screw Operating Voltage Part # 10-32 VDC 10-80 VDC 30-110 VDC 85001 85097 85014 Three-Screw Mount: Panel cutout 2.00 diameter opening. Three .150 holes equally spaced on 2.53 bolt circle diameter.* Flush Mount (Cup) 2.27”: Panel cutout 2.00 diameter opening.* Rectangular Stirrup Operating Voltage Part # 10-32 VDC 30-110 VDC 85010 85023 Flush Mount (Cup) 2.5”: Panel cutout 2.00 diameter opening.* Flush Mount (Stirrup) 2.27”: Panel cutout 2.00 diameter opening.* 85000 Series Wiring Diagrams (Polarity Sensitive) Rectangular Stirrup: Panel cutout 1.45 x .95 rectangular opening.* + Flush Mount (Stirrup) 2.5”: Panel cutout 2.00 diameter opening.* * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) + Retainer Mount Operating Voltage Part # 10-32 VDC 10-80 VDC 82001 82320 * Panel cutout dimensions are ± .010 tolerance All dimensions shown in inches and (metric) CAUTION: Always make sure power is removed from equipment before working on electrical circuits! Only qualified personnel should make electrical connections. Damage to equipment and/or serious bodily injury can result from improperly made electrical connections, or a failure to adhere to normal electrical safety guidelines Retainer Mount: Panel cutout 1.45 x .95 rectangular opening.* 7