DATASHEET 16V MODULES FEATURES AND BENEFITS TYPICAL APPLICATIONS Ultra-low internal resistance Highest power performance available Over 1,000,000 duty cycles Compact, rugged, fully enclosed splash proof design Automotive Industrial Telecommunications Transportation Uninterruptible Power Supplies (UPS) Wind turbines PRODUCT SPECIFICATIONS ELECTRICAL Rated Capacitance 1 Minimum Capacitance, initial Maximum ESR DC, initial 1 1 Rated Voltage Absolute Maximum Voltage BMOD0500 B01 BMOD0500 B02 500 F 500 F 500 F 500F 2.1 mΩ 2.1 mΩ 16 V 16 V 17 V 17 V 2 100 ARMS 100 ARMS Maximum Continuous Current (ΔT = 40oC)2 160 ARMS 160 ARMS Maximum Peak Current, 1 second (non repetitive)3 2,000 A 2,000 A Leakage Current, maximum (B01 Suffix - VMS 2.0)4 5.2 mA N/A N/A 170 mA 750 V 750 V Minimum -40oC -40oC Maximum 65oC 65oC Minimum -40oC -40oC Maximum 70oC 70oC 14 Maximum Continuous Current (ΔT = 15 C) o Leakage Current, maximum (B02 Suffix - Passive Balancing)4 Maximum Series Voltage TEMPERATURE Operating Temperature (Ambient temperature) Storage Temperature (Stored uncharged) Page 1 Document number: 1009363.9 maxwell.com DATASHEET 16V MODULES PRODUCT SPECIFICATIONS (Cont’d) PHYSICAL BMOD0500 B01 BMOD0500 B02 Mass, typical 5.51 kg 5.51 kg Power Terminals M8/M10 M8/M10 Recommended Torque - Terminal 20/30 Nm 20/30 Nm Vibration Specification SAE J2380 SAE J2380 Shock Specification SAE J2464 SAE J2464 IP65 IP65 Natural Convection Natural Convection Environmental Protection Cooling MONITORING / CELL VOLTAGE MANAGEMENT Internal Temperature Sensor NTC Thermistor NTC Thermistor Temperature Interface Analog Analog Cell Voltage Monitoring Overvoltage Alarm - Deutsch DTM Deutsch DTM VMS 2.0 Passive 2,700 W/kg 2,700 W/kg 5,500 W/kg 5,500 W/kg 3.2 Wh/kg 3.2 Wh/kg 17.8 Wh 17.8 Wh High Temperature1 1,500 hours 1,500 hours Capacitance Change 20% 20% ESR Change 100% 100% Room Temperature1 10 years 10 years Capacitance Change 20% 20% ESR Change 100% 100% Cycle Life1,9 1,000,000 cycles 1,000,000 cycles Connector Cell Voltage Management POWER & ENERGY Usable Specific Power, Pd5 Impedance Match Specific Power, Pmax 6 Specific Energy, Emax7 Stored Energy 8 LIFE (at Rated Voltage & Maximum Operating Temperature) (% decrease from minimum initial value) (% increase from maximum initial value) (at Rated Voltage & 25oC) (% decrease from minimum initial value) (% increase from maximum initial value) Page 2 Document number: 1009363.9 maxwell.com DATASHEET 16V MODULES PRODUCT SPECIFICATIONS (Cont’d) BMOD0500 B01 BMOD0500 B02 Capacitance Change 20% 20% ESR Change 100% 100% Test Current 100 A 100 A 2 years 2 years 7,600 A 7,600 A 2,500 V DC 2,500 V DC RoHS UL810a (150 V) RoHS UL810a (150 V) Thermal Resistance 1.0oC/W 1.0oC/W Thermal Resistance 0.45oC/W 0.45oC/W Thermal Resistance 0.70oC/W 0.70oC/W Thermal Capacitance (Cth), typical 2 4,280 J/oC 4,280 J/oC (% decrease from minimum initial value) (% increase from maximum initial value) Shelf Life 1,10 (Stored uncharged up to a maximum storage temperature) SAFETY Short Circuit Current, typical (Current possible with short circuit from rated voltage. Do not use as an operating current.) Factory High-Pot Test13 Certifications TYPICAL CHARACTERISTICS THERMAL CHARACTERISTICS (Rcm, One Cell Case to Module Case), typical2 (Rma, Module Case to Ambient), typical (Rca, All Cell Cases to Ambient), typical ESR AND CAPACITANCE VS TEMPERATURE 180% Capacitance DC ESR Percentage change from value at 25°C 170% 160% 150% 140% 130% 120% 110% 100% 90% 80% -60 -40 -20 0 20 40 60 Temperature (°C) Page 3 Document number: 1009363.9 maxwell.com 80 DATASHEET 16V MODULES NOTES 1. Capacitance and ESRDC measured at 25°C per Document Number 1007239 available at www.maxwell.com. 2. Per Maxwell Document 1007239 available at www.maxwell.com. ½ CV 3. Maximum Peak current (1 sec) = C x ESRDC + 1 4. After 72 hours at 25°C and rated voltage. Initial leakage current can be higher. 0.12V2 5. Per IEC 62391-2, Pd = ESR x mass DC V2 6. Pmax = 4 x ESRDC x mass 7. Emax = ½ CV2 3,600 x mass MOUNTING RECOMMENDATIONS Please refer to the user manual for installation recommendations. Page 4 Document number: 1009363.9 maxwell.com 8. Estored = ½ CV2 3,600 9. Cycle per Document Number 1007239 available at www.maxwell.com. 10. No more than 10% decrease in capacitance from minimum initial capacitance or 50% increase in ESR from maximum initial ESR. 11. Tested at 1 kV DC. 12. For a given application, sufficient cooling must be provided to keep cell case temperatures below 65°. See Rth. 13. Duration = 60 seconds. Not intended as an operating parameter. 14. Absolute maximum voltage non repeated, not to exceed 1 second. MARKINGS Products are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive and negative terminal, warning marking, serial number. DATASHEET 16V MODULES BMOD0500 P016 B0x 4 3 2 1 NOTICE: THE INFORMATION CON IN THIS DRAWING IS THE SOLE PROPERT OF MAXWELL TECHNOLOGIES INC. AN REPRODUCTION IN PART OR WHOLE WITHOUT WRITTEN PERMISSION OF MAXWELL TECHNOLOGIES IS PROHIBITE 367 1 121 2 D M10 NEGATIVE TERMINAL 68 W MAX 174.2 1.0 49 1 8X 6.80 0.25 THRU 51.00±0.25 4X 8.0 0.5 C VENT M8 POSITIVE TERMINAL 4X 8.0±0.5 2X 33.5±1.0 400.20±0.25 418 L MAX MONITOR CABLE 360 25 278 5 B 41±5 6.80 0.25 THRU 179H MAX 4X 89.40 0.25 157 MAX A 4X 33.4 0.7 SIZE CAGE CODE B 68911 Part Description L (max) Dimensions (mm) 3 W (max) BMOD0500 P016 B01/B02 418 68 4 B-PG1 REV A 7/01 SCALE H (max) 179 2 1:8 DOC. NO. Package Quantity PART NO. 107723, 107723B REV 1013065 3 1 3 Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. All products featured on this datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7511942, 7307830, 7203056, 7180726, 7027290, 7.352.558, 7.295.423, 7.090.946, 7.508.651, 7.492.571, 7.342.770, 6.643.119, 7.384.433, 7.147.674, 7.317.609, 7.495.349, 7.102.877. Maxwell Technologies, Inc. Global Headquarters 5271 Viewridge Court, Suite 100 San Diego, CA 92123 USA Tel: +1 858 503 3300 Fax: +1 858 503 3301 Page 5 Maxwell Technologies SA CH-1728 Rossens Switzerland Tel: +41 (0)26 411 85 00 Fax: +41 (0)26 411 85 05 Document number: 1009363.9 maxwell.com Maxwell Technologies, GmbH Brucker Strasse 21 D-82205 Gilching Germany Tel: +49 (0)8105 24 16 16 Fax: +49 (0)8105 24 16 19 Maxwell Technologies, Inc. Shanghai Representative Office 13E, CR Times Square 500 Zhangyang Road, Pudong Shanghai 200122, P.R. China Tel: +86 21 5836 8780 Fax: +86 21 5836 8790 SHEET 2 OF 2