HLG-240 240W Single Output Switching Power Supply series Features : Universal AC input / Full range Built-in active PFC function Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potential meter Suitable for LED lighting and moving sign applications IP67 / IP65 design for indoor or outdoor installations Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 3 years warranty 110 F HLG-240-12 A SELV IP65 IP67 Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. B : IP67 rated. Constant current level adjustable through output cable. C : Terminal block for I/O connection. Output voltage and constant current level can be adjusted through internal potential meter. SPECIFICATION MODEL HLG-240-12 HLG-240-15 12V DC VOLTAGE CONSTANT CURRENT REGION Note.4 6 ~12V OUTPUT HLG-240-30 HLG-240-36 HLG-240-42 HLG-240-48 HLG-240-54 42V 15V 20V 24V 30V 36V 48V 54V 7.5 ~ 15V 10 ~ 20V 12 ~ 24V 18 ~ 36V 21 ~ 42V 24 ~ 48V 27 ~ 54V 6.7A 5.72A 5A 4.45A RATED CURRENT 16A 15A 12A 10A RATED POWER 192W 225W 240W 240W 240W 241.2W 240.2W 240W 240.3W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p 250mVp-p 250mVp-p 250mVp-p 350mVp-p VOLTAGE ADJ. RANGE Note.6 11.2 ~ 12.8V 14 ~ 16V 18.6 ~ 21.4V 22.4 ~ 25.6V 28 ~ 32V 33.5 ~ 38.5V 39 ~ 45V 44.8 ~ 51.2V 50 ~ 57V Can be adjusted by internal potential meter or through output cable CURRENT ADJ. RANGE 8 ~ 16A 2.86 ~ 5.72A 2.5 ~ 5A 1.0% 1.0% 5 ~ 10A 4 ~ 8A 2.5% 2.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION 2.0% 1.5% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% VOLTAGE RANGE 7.5 ~ 15A 3.3 ~ 6.7A 6 ~ 12A VOLTAGE TOLERANCE Note.3 Note.8 2500ms, 80ms at full load 15ms at full load HOLD UP TIME (Typ.) Note.5 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR PF 0.95/230VAC EFFICIENCY (Typ.) 90% AC CURRENT INRUSH CURRENT (Typ.) OVER CURRENT Note.4 SHORT CIRCUIT OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION 2.23 ~ 4.45A 1.0% 230VAC /115VAC 230VAC /115VAC 127 ~ 373VDC PF 0.98/115VAC at full load and rated output voltage 92% 90% 4A / 115VAC 2A / 230VAC COLD START 75A/230VAC 93% 93% 93.5% PF 0.9 at 65 ~ 100% load 94% 94% 94% 53 ~ 62V 59 ~ 65V <0.75mA / 240VAC LEAKAGE CURRENT PROTECTION HLG-240-24 15 ~ 30V 8A SETUP, RISE TIME INPUT HLG-240-20 95 ~ 108% Protection type : Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed. 32.5 ~ 36.5V 40 ~ 48V 26 ~ 33V 13.5 ~ 16V 16.5 ~ 19.5V 22 ~ 26V 46 ~ 50V Protection type : Shut down and latch off o/p voltage, re-power on to recover 105 5 95 (TSW1) 5 (TSW1) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down -30 ~ +60 @ full load ; +70 @ 60% load (Refer to derating curve) 20 ~ 95% RH non-condensing -40 ~ +80 0.03%/ , 10 ~ 95% RH (0 ~ 50 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes SAFETY STANDARDS Note.7 UL1012, TUV EN61347-1, EN61347-2-13 independent (except for HLG-240H C type), UL60950-1, UL8750, TUV EN60950-1, IP65 or IP67 approved WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMI CONDUCTION & RADIATION Compliance to EN55015, EN55022 (CISPR22) Class B Compliance to EN61000-3-2 Class C ( 50% load) ; EN61000-3-3 HARMONIC CURRENT EMS IMMUNITY MTBF OTHERS DIMENSION PACKING NOTE Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN61547, EN55024, heavy industry level (surge 4KV), criteria A 207.9Khrs min. MIL-HDBK-217F (25 ) 244.2*68*38.8mm (L*W*H)(HLG-240-Blank/A/B) 251*68*38.8mm (L*W*H)(HLG-240-C) 1.3Kg; 12pcs/16.6Kg/0.74CUFT(HLG-240-Blank/A/B) 1.23Kg; 12pcs/15.8Kg/1.16CUFT(HLG-240-C) 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 50% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A and type C only. 7. Safety and EMC design refer to EN60598-1, subject 8750(UL), CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. HLG-240 240W Single Output Switching Power Supply Mechanical Specification Case No.954C series Unit:mm Blank:(HLG-240) 244.2 220.2 12 9.4 9.6 300 20 +V(Red) -V(Black) 34.2 68 300 20 2 2 SJTW 18AWG(0.75mm ) 3C SJTW 14AWG(1.5mm ) 2C 9.4 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 38.8 4.2 4PL IP67 rated. Cable for I/O connection. A Type:(HLG-240-_A) 244.2 220.2 12 9.4 9.6 34.2 68 300 20 2 SJTW 18AWG(0.75mm ) 3C 300 20 Vo Io ADJ. ADJ. +V(Red) -V(Black) 2 SJTW 14AWG(1.5mm ) 2C 4.2 4PL 38.8 9.4 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.) File Name:HLG-240-SPEC 2010-06-14 HLG-240 240W Single Output Switching Power Supply series B Type:(HLG-240-_B) 244.2 220.2 12 9.6 9.4 2 SJTW 14AWG(1.5mm ) 2C 2 SJTW 18AWG(0.75mm ) 3C 2 SJTW 18AWG(0.75mm ) 2C 4.2 4PL +V(Red) -V(Black) ADJ1(Blue) ADJ2(White) 38.8 9.4 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 300 20 34.2 68 300 20 IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistor between ADJ1 and ADJ2. Reference resistance value for output current adjustment (Typical) Model 12V 15V 20V 24V 30V 36V 42V 48V 54V Open Open Open Open Open Open Open Open Open 75% 680 560 680 510 820 1.8K 680 620 820 50% 120 47 91 51 120 500 82 68 150 Slightly < 50% Short Short Short Short Short Short Short Short Short Percentage of rated current Slightly > 100% C Type:(HLG-240-_C) 251 220.2 15.4 8 1 3 68 1 37 2 Vo Io ADJ. ADJ. 2 O/P 8 4.2 4PL Pin No. 1 2 3 Assignment FG AC/L AC/N DC Output Terminal Pin No. Assignment 38.8 7.5 I/P 9.5 8 AC Input Terminal Pin No. Assignment Pin No. 1 2 Assignment -V +V Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.) File Name:HLG-240-SPEC 2010-06-14 HLG-240 240W Single Output Switching Power Supply series Block Diagram Fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V ADJ1 ADJ2 (B Type) O.L.P. FG O.L.P. DETECTION CIRCUIT PWM & PFC CONTROL PFC CONTROL O.V.P. Derating Curve Static Characteristics fosc : 100KHz 230VAC 100 100 90 80 80 100VAC 70 LOAD (%) LOAD (%) 60 40 20 -30 -25 -10 0 15 30 50 60 (HORIZONTAL) 70 60 50 40 90 100 125 AMBIENT TEMPERATURE ( ) 135 145 155 165 175 180 200 230 264 INPUT VOLTAGE (V) 60Hz Power Factor Characteristic Power factor will be higher than 0.9 when output loading is 65% or higher. PF Constant Current Mode 1 .0 2 1 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 110V 30% 40% 50% 60% 70% 80% 90% 230V 100% LOAD EFFICIENCY vs LOAD (48V Model) HLG-240 series possess superior working efficiency that up to 94% can be reached in field applications. 96 94 EFFICIENCY (%) 92 90 88 86 110V 230V 84 82 80 78 76 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD File Name:HLG-240-SPEC 2010-06-14 HLG-240 240W Single Output Switching Power Supply series DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). (B) Constant Current area Vo(%) 100 (A) Constant Voltage area 50 (max.) (C) Hiccup Protection 50 95 Io (%) Typical LED power supply I-V curve ~ ~ Direct driving : Under direct driving, the power supply will work in "constant current mode (CC)" and output voltage of the power supply will be clamped by sum of forward voltage (V F ) of the LED strip. The total forward voltage of series connecting LEDs is suggested for 75%~95% of power supply rated output voltage due to concern of the best PF value and efficiency. AC source I/P HLG-240 O/P AC source I/P ~ ~ With LED driver Using additional driver, the power supply will work in "constant voltage mode (CV)" and output voltage of the power supply will be kept in rated value. In this drive mode, several design issues need to be considered: 1.Output voltage of PSU must be higher than total forward voltage of series connecting LEDs by 3V minimum. 2.Input capacitor (Cin) of LED driver circuit should use 2.2uF ~ 22uF(typ.) of rating depends on the operating frequency of the LED driver. The higher the operating frequency is used, the smaller value of Cin should be chosen, and vice versa. HLG-240 O/P R Cin Cout VF L IC Circuit File Name:HLG-240-SPEC 2010-06-14 HLG-240 240W Single Output Switching Power Supply series EMI DEBUG SUGGESTION Chassis of LED Lamp C ~ ~ LED CC driver AC source I/P HLG-240 CC IC O/P FG B A D A A. Add a common mode ferrite choke on output wires to reduce the common emission between 10M ~ 300MHz per lighting EMI regulation. B. Chassis of LED lamp and chassis of HLG-240 or the FG wire should be connected to the safety ground to reduce the EMI noise, including the conduction and radiation emission. C. The additional X-Cap and discharge resistor can reduce the low frequency conduction noise between 9K ~ 1MHz per lighting EMI regulation. D. L-C filter should be added at the DC input of LED constant current driver to avoid the differential emission and high frequency noise generated by the CC driver. WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-240 to operate in wet/damp or outdoor environment. AC source HLG-240 I/P Size O/P Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. 5-PIN 5A/PIN M12-05 10A max. Size Pin Configuration (Female) M15 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner Suitable for 14AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-240 O/P Wires File Name:HLG-240-SPEC 2010-06-14