NCP5316 Four/Five/Six−Phase Buck CPU Controller The NCP5316 provides full−featured and flexible control for the latest high−performance CPUs. The IC can be programmed as a four−, five− or six−phase buck controller, and the per−phase switching frequency can be as high as 1.0 MHz. Combined with external gate drivers and power components, the controller implements a compact, highly integrated multi−phase buck converter. Enhanced V2™ control inherently compensates for variations in both line and load, and achieves current sharing between phases. This control scheme provides fast transient response, reducing the need for large banks of output capacitors and higher switching frequency. The controller meets VR(M)10.x specifications with all the required functions and protection features. Features • Switching Regulator Controller Programmable 4/5/6 Phase Operation Lossless Current Sensing ♦ Programmable Up to 1.0 MHz Switching Frequency Per Phase ♦ 0 to 100% Adjustment of Duty Cycle ♦ Programmable Adaptive Voltage Positioning Reduces Output Capacitor Requirements ♦ Programmable Soft Start Current Sharing ♦ Differential Current Sense Pins for Each Phase ♦ Current Sharing Within 10% Between Phases Protection Features ♦ Programmable Pulse−by−Pulse Current Limit for Each Phase ♦ “111110” and “111111” DAC Code Fault ♦ Latching Off Overvoltage Protection ♦ Programmable Latch Overcurrent Protection ♦ Undervoltage Lockout ♦ Reference Undervoltage Lockout ♦ MOSFET Driver Control through Driver−On Signal System Power Management ♦ 6−Bit DAC with 0.5% Tolerance ♦ Programmable Lower Power Good Threshold ♦ Power Good Output ♦ External Enable Control ♦ 3.3 V Reference Voltage Output http://onsemi.com MARKING DIAGRAMS 48 1 NCP5316 AWLYYWW 48−PIN QFN, 7 y 7 MN SUFFIX CASE 485K (Bottom View) ♦ ♦ • • • © Semiconductor Components Industries, LLC, 2006 July, 2006 − Rev. 10 1 NCP5316 AWLYYWW 48 LQFP−48 FT SUFFIX CASE 932 1 A Location WL YY WW = Assembly = Wafer Lot = Year = Work Week ORDERING INFORMATION Device Package Shipping † NCP5316MNR2 48−Pin QFN* 2000 Tape & Reel NCP5316FTR2 LQFP−48* 2000 Tape & Reel *7 × 7 mm †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. Publication Order Number NCP5316/D CS1N CS2P CS2N CS3P CS3N IPLIM VDRP ILIM IOF VREF IO VCCL NCP5316 48 47 46 45 44 43 42 41 40 39 38 37 VID5 1 36 CS1P VID0 2 35 ROSC VID1 3 34 VCC VID2 4 33 GATE1 VID3 5 32 GATE2 VID4 6 31 GATE3 LGND 7 30 GATE4 NC 8 29 GATE5 NC 9 28 GATE6 SGND 10 27 GND PWRGD 11 26 CS4P PWRLS 12 25 CS4N CS5P CS5N CS6P CS6N NC NC VFB COMP VFFB ENABLE SS DRVON 13 14 15 16 17 18 19 20 21 22 23 24 VCCL VREF IO IOF ILIM VDRP IPLIM CS3N CS3P CS2N CS2P CS1N 48−Pin QFN, Top View 1 2 3 4 5 6 7 8 9 10 11 12 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 13 14 15 16 17 18 19 20 21 22 23 24 DRVON SS ENABLE VFFB VFB COMP NC NC CS6N CS6P CS5N CS5P VID5 VID0 VID1 VID2 VID3 VID4 LGND NC NC SGND PWRGD PWRLS LQFP−48 Figure 1. Pin Connections http://onsemi.com 2 CS1P ROSC VCC GATE1 GATE2 GATE3 GATE4 GATE5 GATE6 GND CS4P CS4N ENABLE SGND near socket VFFB connection PWRGD CPU_VSS_SENSE VID5 VID0 VID1 VID2 VID3 VID4 3.3 V 5V 12 V VID5 VID0 VID1 VID2 VID3 VID4 LGND NC NC SGND PWRGD PWRLS SSTART 1 2 3 4 5 6 7 8 9 10 11 12 48 47 46 45 44 43 42 41 40 39 38 37 NCP5316 CS1P ROSC VCC GATE1 GATE2 GATE3 GATE4 GATE5 GATE6 GND CS4P CS4N VCCL VREF IO IOF ILIM VDRP IPLIM CS3N CS3P CS2N CS2P CS1N DRVON SS ENABLE VFFB VFB COMP NC NC CS6N CS6P CS5N CS5P NTC Thermistor near closest inductor 36 35 34 33 32 31 30 29 28 27 26 25 CPU_VCC_SENSE 13 14 15 16 17 18 19 20 21 22 23 24 1 NCP5351 CO BST TG DRN EN VS BG PGND NCP5351 NCP5351 CO BST TG DRN NCP5351 NCP5351 CO BST TG DRN NCP5351 EN VS BG PGND 1 EN VS BG PGND 1 1 CO BST TG DRN EN VS BG PGND 1 CO BST TG DRN EN VS BG PGND 1 3 CO BST TG DRN http://onsemi.com EN VS BG PGND ATX 12 V GND VOUT NCP5316 Figure 2. Application Diagram, 12 V to 0.8375 − 1.600 V Six−Phase Converter NCP5316 MAXIMUM RATINGS Rating Operating Junction Temperature Lead Temperature Soldering, Reflow (Note 1) Storage Temperature Range ESD Susceptibility: Human Body Model (HBM) Moisture Sensitivity Level (MSL), LQFP Value Unit 150 °C 230 peak °C −65 to 150 °C 2.0 kV 1 − MSL, QFN 2 − JA, LQFP 52 °C/W JA, QFN, Pad Soldered to PCB 34 °C/W 1. 60 second maximum above 183°C. MAXIMUM RATINGS Pin Number Pin Symbol VMAX VMIN ISOURCE ISINK 15 ENABLE 18 V −0.3 V 1.0 mA 1.0 mA 1−6 VID0−VID5 18 V −0.3 V 1.0 mA 1.0 mA 7 LGND − − 50 mA − 8 NC NA NA NA NA 9 NC NA NA NA NA 10 SGND 1.0 V −1.0 V 1.0 mA − 11 PWRGD 18 V −0.3 V 1.0 mA 20 mA 12 PWRLS 7.0 V −0.3 V 1.0 mA 1.0 mA 13 DRVON 7.0 V −0.3 V 1.0 mA 1.0 mA 14 SS 7.0 V −0.3 V 1.0 mA 1.0 mA 16 VFFB 7.0 V −0.3 V 1.0 mA 1.0 mA 17 VFB 7.0 V −0.3 V 1.0 mA 1.0 mA 18 COMP 7.0 V −0.3 V 1.0 mA 1.0 mA 19 NC NA NA NA NA 20 NC NA NA NA NA 21 CS6N 18 V −0.3 V 1.0 mA 1.0 mA 22 CS6P 18 V −0.3 V 1.0 mA 1.0 mA 23 CS5N 18 V −0.3 V 1.0 mA 1.0 mA 24 CS5P 18 V −0.3 V 1.0 mA 1.0 mA 25 CS4N 18 V −0.3 V 1.0 mA 1.0 mA 26 CS4P 18 V −0.3 V 1.0 mA 1.0 mA 27 GND − − 0.4 A, 1.0 s, 100 mA DC − 28−33 GATE6−GATE1 18 V −0.3 V 0.1 A, 1.0 s, 25 mA DC 0.1 A, 1.0 s, 25 mA DC 34 VCC 18 V −0.3 V − 0.4 A, 1.0 s, 100 mA DC 35 ROSC 7.0 V −0.3 V 1.0 mA 1.0 mA 36 CS1P 18 V −0.3 V 1.0 mA 1.0 mA 37 CS1N 18 V −0.3 V 1.0 mA 1.0 mA 38 CS2P 18 V −0.3 V 1.0 mA 1.0 mA 39 CS2N 18 V −0.3 V 1.0 mA 1.0 mA 40 CS3P 18 V −0.3 V 1.0 mA 1.0 mA http://onsemi.com 4 NCP5316 MAXIMUM RATINGS (continued) Pin Number Pin Symbol VMAX VMIN ISOURCE ISINK 41 CS3N 18 V −0.3 V 1.0 mA 1.0 mA 42 IPLIM 7.0 V −0.3 V 1.0 mA 1.0 mA 43 VDRP 7.0 V −0.3 V 1.0 mA 1.0 mA 44 ILIM 7.0 V −0.3 V 1.0 mA 1.0 mA 45 IOF 7.0 V −0.3 V 1.0 mA 1.0 mA 46 IO 7.0 V −0.3 V 5.0 mA 1.0 mA 47 VREF 7.0 V −0.3 V 5.0 mA 1.0 mA 48 VCCL 18 V −0.3 V − 50 mA VOLTAGE IDENTIFICATION (VID) VID Pins (0 = low, 1 = high) VID Code*(V) −0.5% VOUT No Load† (V) +0.5% 0 0.8375 0.8134 0.8175 0.8216 1 1 0.8500 0.8259 0.8300 0.8342 0 1 0 0.8625 0.8383 0.8425 0.8467 0 0 0 1 0.8750 0.8507 0.8550 0.8593 0 0 0 0 0.8875 0.8632 0.8675 0.8718 0 1 1 1 1 0.9000 0.8756 0.8800 0.8844 0 0 1 1 1 0 0.9125 0.8880 0.8925 0.8970 0 0 1 1 0 1 0.9250 0.9005 0.9050 0.9095 0 0 1 1 0 0 0.9375 0.9129 0.9175 0.9221 0 0 1 0 1 1 0.9500 0.9254 0.9300 0.9347 0 0 1 0 1 0 0.9625 0.9378 0.9425 0.9472 0 0 1 0 0 1 0.9750 0.9502 0.9550 0.9598 0 0 1 0 0 0 0.9875 0.9627 0.9675 0.9723 0 0 0 1 1 1 1.0000 0.9751 0.9800 0.9849 0 0 0 1 1 0 1.0125 0.9875 0.9925 0.9975 0 0 0 1 0 1 1.0250 1.0000 1.0050 1.0100 0 0 0 1 0 0 1.0375 1.0124 1.0175 1.0226 0 0 0 0 1 1 1.0500 1.0249 1.0300 1.0352 0 0 0 0 1 0 1.0625 1.0373 1.0425 1.0477 0 0 0 0 0 1 1.0750 1.0497 1.0550 1.0603 0 0 0 0 0 0 1.0875 1.0622 1.0675 1.0728 1 1 1 1 1 1 OFF 1 1 1 1 1 0 OFF 1 1 1 1 0 1 1.1000 1.0746 1.0800 1.0854 1 1 1 1 0 0 1.1125 1.0870 1.0925 1.0980 1 1 1 0 1 1 1.1250 1.0995 1.1050 1.1105 1 1 1 0 1 0 1.1375 1.1119 1.1175 1.1231 1 1 1 0 0 1 1.1500 1.1244 1.1300 1.1357 VID4 VID3 VID2 VID1 VID0 VID5 0 1 0 1 0 0 1 0 0 0 1 0 0 1 0 1 0 *VID Code is for reference only. †VOUT No Load is the input to the error amplifier. http://onsemi.com 5 NCP5316 VOLTAGE IDENTIFICATION (VID) (continued) VID Pins (0 = low, 1 = high) VID Code*(V) −0.5% VOUT No Load† (V) +0.5% 0 1.1625 1.1368 1.1425 1.1482 1 1 1.1750 1.1492 1.1550 1.1608 1 1 0 1.1875 1.1617 1.1675 1.1733 1 0 1 1.2000 1.1741 1.1800 1.1859 0 1 0 0 1.2125 1.1865 1.1925 1.1985 1 0 0 1 1 1.2250 1.1990 1.2050 1.2110 1 1 0 0 1 0 1.2375 1.2114 1.2175 1.2236 1 1 0 0 0 1 1.2500 1.2239 1.2300 1.2362 1 1 0 0 0 0 1.2625 1.2363 1.2425 1.2487 1 0 1 1 1 1 1.2750 1.2487 1.2550 1.2613 1 0 1 1 1 0 1.2875 1.2612 1.2675 1.2738 1 0 1 1 0 1 1.3000 1.2736 1.2800 1.2864 1 0 1 1 0 0 1.3125 1.2860 1.2925 1.2990 1 0 1 0 1 1 1.3250 1.2985 1.3050 1.3115 1 0 1 0 1 0 1.3375 1.3109 1.3175 1.3241 1 0 1 0 0 1 1.3500 1.3234 1.3300 1.3367 1 0 1 0 0 0 1.3625 1.3358 1.3425 1.3492 1 0 0 1 1 1 1.3750 1.3482 1.3550 1.3618 1 0 0 1 1 0 1.3875 1.3607 1.3675 1.3743 1 0 0 1 0 1 1.4000 1.3731 1.3800 1.3869 1 0 0 1 0 0 1.4125 1.3855 1.3925 1.3995 1 0 0 0 1 1 1.4250 1.3980 1.4050 1.4120 1 0 0 0 1 0 1.4375 1.4104 1.4175 1.4246 1 0 0 0 0 1 1.4500 1.4229 1.4300 1.4372 1 0 0 0 0 0 1.4625 1.4353 1.4425 1.4497 0 1 1 1 1 1 1.4750 1.4477 1.4550 1.4623 0 1 1 1 1 0 1.4875 1.4602 1.4675 1.4748 0 1 1 1 0 1 1.5000 1.4726 1.4800 1.4874 0 1 1 1 0 0 1.5125 1.4850 1.4925 1.5000 0 1 1 0 1 1 1.5250 1.4975 1.5050 1.5125 0 1 1 0 1 0 1.5375 1.5099 1.5175 1.5251 0 1 1 0 0 1 1.5500 1.5224 1.5300 1.5377 0 1 1 0 0 0 1.5625 1.5348 1.5425 1.5502 0 1 0 1 1 1 1.5750 1.5472 1.5550 1.5628 0 1 0 1 1 0 1.5875 1.5597 1.5675 1.5753 0 1 0 1 0 1 1.6000 1.5721 1.5800 1.5879 VID4 VID3 VID2 VID1 VID0 VID5 1 1 1 0 0 1 1 0 1 1 1 0 1 1 0 1 1 1 *VID Code is for reference only. †VOUT No Load is the input to the error amplifier. http://onsemi.com 6 NCP5316 ELECTRICAL CHARACTERISTICS (0°C < TA < 70°C; VCCL = VCC = 12 V; CGATEx = 100 pF, CCOMP = 0.01 F, CSS = 0.1 F, CVCC = 0.1 F, RROSC = 32.4 k, V(ILIM) = 3.3 V, V(IPLIM) = 3.3 V, unless otherwise noted) Characteristic Test Conditions Min Typ Max Unit 400 − 800 mV A VID Inputs Input Threshold VID5, VID4, VID3, VID2, VID1, VID0 VID Pin Current VID5, VID4, VID3, VID2, VID1, VID0 = 0 V − − 1.0 SGND Bias Current SGND < 300 mV, All DAC Codes 10 20 40 A − −200 − 300 mV − 85 100 115 mV V/V SGND Voltage Compliance Range Power Good Upper Threshold Offset from VOUT No Load Lower Threshold Constant PWRLS/VOUT No Load 0.475 0.500 0.525 Output Low Voltage IPWRGD = 4.0 mA − 0.15 0.40 V Delay VFFB low to PWRGD low 50 250 600 s 190 200 250 mV 0.8 − − V − − 0.4 V 2.7 2.8 3.3 V 7.0 10 20 k − 0.1 1.0 A 40 70 100 A Overvoltage Protection VID OVP Threshold above VID − Enable Input Start Threshold Gates switching, SS high Stop Threshold Gates not switching, SS low Input Pull−Up Voltage 1.0 M to GND Input Pull−Up Resistance − Voltage Feedback Error Amplifier VFB Bias Current COMP Source Current − COMP = 0.5 V to 2.0 V COMP Sink Current 40 70 100 A Transconductance Note 2 − 1.1 1.3 1.5 mmho Open Loop DC Gain Note 2 72 80 − dB Unity Gain Bandwidth CCOMP = 30 pF − 4.0 − MHz dB PSRR @ 1.0 kHz − − 60 − 2.9 3 − V VFB = 1.6 V − 50 150 mV Minimum Pulse Width Measured from CSxP to GATEx, VFB = CSxN = 0.5, COMP = 0.5 V, 60 mV step between CSxP and CSxN; Measure at GATEx = 1.0 V − 40 100 ns Transient Response Time Measured from CSxN to GATEx, COMP = 2.1 V, CSxP = CSxN = 0.5 V, CSxN stepped from 1.2 V to 2.0 V − 40 60 ns Channel Start−Up Offset CSxP = CSxN = VFFB = 0, Measure Vcomp when GATEx switch high 0.35 0.6 0.75 V Artificial Ramp Amplitude 50% duty cycle − 100 − mV 2.3 − − V − − 0.2 V COMP Max Voltage VFB = 0 V COMP Min Voltage PWM Comparators MOSFET Driver Enable (DRVON) Output High DRVON floating Output Low − Pull−Down Resistance DRVON = 1.5 V, ENABLE = 0 V, R = 1.5 V/I(DRVON) 35 70 140 k Source Current DRVON = 1.5 V 1 4 6.5 mA 0 mA < I(VREF) < 1.0 mA 3.25 3.3 3.35 V Measure GATEx, IGATEx = 1.0 mA 2.25 2.70 3.00 V VREF Output Voltage GATES High Voltage 2. Guaranteed by design, not tested in production. http://onsemi.com 7 NCP5316 ELECTRICAL CHARACTERISTICS (continued) (0°C < TA < 70°C; VCCL = VCC = 12 V; CGATEx = 100 pF, CCOMP = 0.01 F, CSS = 0.1 F, CVCC = 0.1 F, RROSC = 32.4 k, V(ILIM) = 3.3 V, V(IPLIM) = 3.3 V, unless otherwise noted) Characteristic Test Conditions Min Typ Max Unit GATES Low Voltage Measure GATEx, IGATEx = 1.0 mA − 0.1 0.7 V Rise Time GATE 0.8 V < GATEx < 2.0 V, VCC = 10 V − 2.5 10 ns Fall Time GATE 2.0 V > GATEx > 0.8 V, VCC = 10 V − 5.0 10 ns 450 520 550 525 620 650 600 720 750 kHz kHz kHz Oscillator Switching Frequency ROSC = 32.4 k, 4−Phase mode ROSC = 32.4 k, 5−Phase mode ROSC = 32.4 k, 6−Phase mode ROSC Voltage − 0.95 1.0 1.05 V Phase Delay, 6 Phases − − 60 − deg Phase Delay, 5 Phases CS6P = CS6N = VCC − 72 − deg Phase Delay, 4 Phases CS3P = CS3N = CS6P = CS6N = VCC − 90 − deg Phase Disable Threshold VCC − (CSxP = CSxN) 500 − − mV VDRP Output Voltage to DACOUT Offset CSxP = CSxN, VFB = COMP, Measure VDRP − COMP −15 − 15 mV Current Sense Amplifier to VDRP Gain CSxP − CSxN = 80 mV, VFB = COMP, Measure VDRP − COMP, VDRP = 1.0 V 2.3 2.55 2.75 V/V VDRP Source Current CSxP − CSxN = 0 mV, VFB = COMP, VDRP = 2.0 V 1.0 1.5 14 mA VDRP Sink Current CSxP − CSxN = 80 mV, VFB = COMP, VDRP = 0.5 V 0.2 0.4 0.6 mA Charge Current VCCL = 10 V 30 40 50 A Discharge Current VCCL = 7.0 V 90 120 150 A COMP Pull−Down Current VCCL = 10 V 0.2 0.9 2.1 mA A Adaptive Voltage Positioning Soft Start Current Sensing and Overcurrent Protection CSxP Input Bias Current CSxN = CSxP = 0 V − 0.1 1.0 CSxN Input Bias Current CSxN = CSxP = 0 V − 0.1 1.0 A Current Sense Amp to PWM Gain CSxN = 0 V, CSxP = 80 mV, Measure V(COMP) when GATEx switches high − 3.0 − V/V Current Sense Amp to PWM Bandwidth Current Sense Amp to IO Gain − IO/(CSxP − CSxN), ILIM = 0.6 V, GATEx not switching − 7.0 − MHz 3.85 4.2 4.4 V/V Current Sense Amp to IO Bandwidth − − 1.0 − MHz IO Source Current − 4.0 10 − mA IO Sink Current − 0.5 0.9 1.5 mA ILIM Input Bias Current ILIM = 0 V − 0.1 1.0 A IOF Input Bias Current IOF = 0 V − 0.1 1.0 A IPLIM Input Bias Current IPLIM = 0 V Current Sense Amp to Pulse−by−Pulse Current Limit Comparator Gain Current Sense Common Mode Input Range − Note 2 − 0.1 1.0 A 8.0 9.5 11 V/V 0 − 2.0 V General Electrical Specifications VCC Operating Current COMP = 0.3 V (no switching) − 36 40 mA UVLO Start Threshold SS charging, GATEx switching 8.5 9.0 9.5 V UVLO Stop Threshold GATEx not switching, SS & COMP discharging 7.5 8.0 8.5 V UVLO Hysteresis Start − Stop 0.8 1.0 1.2 V 2. Guaranteed by design, not tested in production. http://onsemi.com 8 NCP5316 PIN DESCRIPTION ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Pin No. Pin Symbol Pin Name Description 1−6 VID0−VID5 DAC VID Inputs 7 LGND Logic Ground 8, 9, 19, 20 NC No Connect 10 SGND Remote Sense Ground 11 PWRGD Power Good Output Open collector output goes high when the converter output is in regulation. 12 PWRLS Power Good Sense Voltage sensing pin for Power Good lower threshold. 13 DRVON Drive Enable 14 SS Soft Start A capacitor between this pin and ground programs the soft start time. 15 ENABLE Enable A voltage less than the threshold puts the IC in Fault Mode, discharging SS. Connect to system VIDPWRGD signal to control powerup sequencing. Hysteresis is provided to prevent chatter. 16 VFFB Fast Voltage Feedback Input of PWM comparator for fast voltage feedback, and also the inputs of Power Good sense and overvoltage protection comparators 17 VFB Voltage Feedback Error amplifier inverting input. 18 COMP Error Amp Output Provides loop compensation and is clamped by SS during soft start and fault conditions. It is also the inverting input of PWM comparators. 21 CS6N Current Sense Reference 22 CS6P Current Sense Input 23 CS5N Current Sense Reference VID−compatible logic input used to program the converter output voltage. All high on VID0−VID4 generates fault. IC analog ground; connected to IC substrate. For factory test only. Let these pins float. 24 CS5P Current Sense Input 25 CS4N Current Sense Reference 26 CS4P Current Sense Input 27 GND Ground 28−33 GATE6−GATE1 Channel Outputs 34 VCC Gate Power Supply 35 ROSC Oscillator Frequency Adjust 36 CS1P Current Sense Input 37 CS1N Current Sense Reference Ground connection for DAC and error amplifier. Provides remote sensing of load ground. Logic high output enables MOSFET drivers, and logic low turns all MOSFETs off through MOSFET drivers. Pulled to ground through internal 70 k resistor. Inverting input to current sense amplifier #6, and Phase 6 disable pin. Non−inverting input to current sense amplifier #6, and Phase 6 disable pin. Inverting input to current sense amplifier #5. Non−inverting input to current sense amplifier #5. Inverting input to current sense amplifier #4. Non−inverting input to current sense amplifier #4. Power supply return of Gate circuits. 38 CS2P Current Sense Input 39 CS2N Current Sense Reference 40 CS3P Current Sense Input 41 CS3N Current Sense Reference 42 IPLIM Pulse−by−Pulse Limit 43 VDRP Output of Current Sense Amplifiers for Adaptive Voltage Positioning: “Droop” Pin PWM outputs to drive MOSFET driver ICs. Power Supply Input for Gate circuits. Must be tied to VCCL. Resistor to ground programs the oscillator frequency, as shown in Figure 5. Non−inverting input to current sense amplifier #1. Inverting input to current sense amplifier #1. Non−inverting input to current sense amplifier #2. Inverting input to current sense amplifier #2. Non−inverting input to current sense amplifier #3, and Phase 3 disable pin. Inverting input to current sense amplifier #3, and Phase 3 disable pin. Resistor divider from VREF to ground programs the threshold of pulse−by−pulse limit of each phase. The offset above DAC voltage is proportional to the sum of inductor current. A resistor from this pin to VFB programs the amount of Adaptive Voltage Positioning. Leave this pin open for no Adaptive Voltage Positioning. http://onsemi.com 9 NCP5316 PIN DESCRIPTION (continued) ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Pin No. Pin Symbol Pin Name Description 44 ILIM Total Current Limit Resistor divider between VREF and ground programs the average current limit. 45 IOF Average Inductor Current Input Connect a low pass filter from the 10 pin to the 10F pin to provide average inductor current information. 46 IO Inductor Current Output 47 VREF Reference 48 VCCL Logic Power Supply Output of the sum of inductor current. 3.3 V reference voltage output. Power supply input for IC logic. Must be tied to VCC. http://onsemi.com 10 CO1 DAC Output CO2 CO3 CO5 ×3 + − CO6 ×3 + − CS5P CS5N CS6P CS6N CO4 CO6 CO5F × 9.5 CO5F CO5 − CO6F + × 9.5 CO6F + − − CO4F + × 9.5 CO4F − CS4P CS4N − CO3F + × 9.5 CO3F CO3 ×3 CO4 ×3 + CS3N + − CS3P − 3.0 V 2.9 V + VID = 11111x + − − + +− IO ILIM × 1.4 −+ IO Buffer + IOF VDRP S R R Error Amplifier −+ + − Phase 3 Disable Comparator + − 1.0 V + − + − ROSC Current Source Generator VCC − 0.5 V −+ + − VCC − 0.5 V Phase 6 Disable Comparator CS6P CS3P −+ 0.6 V + − Phase1 Ramp1 Phase2 Ramp2 Phase3 Ramp3 Phase4 Ramp4 Phase5 Ramp5 Phase6 Ramp6 LGND COMP IPLIM CO6 CO6F RAMP6 CO5 CO5F RAMP5 CO4 CO4F RAMP4 CO3 CO3F RAMP3 CO2 CO2F CO1F CO1 RAMP1 RAMP2 Delay Discharge Current Charge Current VCCL SS Q S Q Fault Latch PWRGD Comparator VFFB VFB + − − + PWRGD Comparator − + × 0.85 −+ AVP Buffer 0.5 −+ 100 mV −+ 200 mV OVP Comparator − Enable Comparator + 0.8 V 0.4 V 20 mV −+ Module OC Comparator VREF Comparator CO1F × 9.5 CO1F DAC − + 9.0 V 8.0 V −+ UVLO Comparator CO2F + × 9.5 CO2F − CS2P + − CO1 ×3 CS2N + − 3.3 V Reference CO2 ×3 + CS1N CS1P PWRLS VID5 VID0 VID1 VID2 VID3 VID4 SGND VREF VCCL 10 k SET Dominant PWRGD + − Pulse Current Comparator − + + − + − + − + − + + − − + PWM Comparator + − + PWM Comparator + − + PWM Comparator + − + PWM Comparator + − + PWM Comparator + Phase6 Phase5 Phase4 Phase3 Phase2 Phase1 PWM Comparator Q Q Q Q Q R S Q PWM Latch R S PWM Latch R S PWM Latch R S PWM Latch R S PWM Latch R S PWM Latch RESET Dominant RESET Dominant RESET Dominant SET Dominant Oscillator 11 RESET Dominant http://onsemi.com RESET Dominant Figure 3. Block Diagram RESET Dominant ENABLE +− VREF VCC VCC VCC VCC VCC 70k GND GATE6 GATE5 GATE4 GATE3 GATE2 GATE1 VCC DRVON NCP5316 12 http://onsemi.com Figure 4. Operating Waveforms Power−Off Overvoltage Start Up Enabled Power−On Power−Off to Reset OC Fault UVLO Start Up Enabled Power−On Power−Off to Reset OC Fault Overcurrent Latch−Off Pulse−by−Pulse Current Limit Normal Operation Start Up Enabled Power−On NCP5316 VCC Enable VREF Fault UVLO Fault Fault Reset Fault Latch Fault DRVON SS COMP VOUT ILOAD PWRGD NCP5316 TYPICAL PERFORMANCE CHARACTERISTICS 3.6 6 Phases 5 Phases FSW (kHz) 4 Phases CURRENT SENSE AMP GAIN (V/V) 1000 100 10 3.2 3.0 2.8 2.6 2.4 2.2 1000 100 ROSC (k) 0 10 20 30 50 60 70 80 Figure 6. Current Sense Amplifier to PWM Gain vs. TA 2.65 9.80 9.75 9.70 IPLIM GAIN (V/V) 2.60 2.55 9.65 9.60 9.55 9.50 2.50 9.45 2.45 0 10 20 30 40 50 60 70 9.40 80 0 10 20 30 TA (°C) 40 50 60 70 80 70 80 TA (°C) Figure 7. Current Sense to VDRP Gain vs. TA Figure 8. IPLIM Gain vs. TA 4.40 120 115 RAMP AMPLITUDE (mV) 4.35 IO GAIN (V/V) 40 TA (°C) Figure 5. ROSC (kW) vs. fSW (kHz) CURRENT SENSE TO VDRP GAIN (V/V) 3.4 4.30 4.25 4.20 4.15 110 105 100 95 90 85 4.10 80 0 10 20 30 40 50 60 70 80 0 TA (°C) 10 20 30 40 50 60 TA (°C) Figure 9. IO Gain vs. TA Figure 10. Artificial Ramp Amplitude at 50% Duty Cycle vs. TA http://onsemi.com 13 NCP5316 0.25 AVERAGE CHANNEL OFFSET (mV) 800 0 −0.25 0 10 20 30 40 50 60 70 750 700 650 600 550 500 450 400 80 0 10 20 30 50 60 70 TA (°C) Figure 11. DAC Output vs. TA Figure 12. Average Channel Offset vs. TA 220 255 215 250 210 205 200 195 80 245 240 235 230 190 225 0 10 20 30 40 50 60 70 80 0 10 20 30 TA (°C) 40 50 60 70 80 70 80 TA (°C) Figure 13. OVP Latch Threshold vs. TA Figure 14. PWRGD Delay vs. TA 41 44 39 43 37 42 ICC (mA) SS CHARGE CURRENT (A) 40 TA (°C) PWRGD DELAY (S) THRESHOLD (mV) DAC VARIATION FROM NOMINAL (%) TYPICAL PERFORMANCE CHARACTERISTICS 41 40 35 33 31 29 39 27 38 0 10 20 30 40 50 60 70 80 25 0 TA (°C) 10 20 30 40 50 TA (°C) Figure 15. SS Charge Current vs. TA Figure 16. ICC vs. TA http://onsemi.com 14 60 NCP5316 APPLICATIONS INFORMATION Overview The NCP5316 controller uses six−phase, fixed−frequency, Enhanced V2 architecture to measure and control currents in individual phases. In six−phase mode, each phase is delayed 60° from the previous phase. Normally, GATEx transitions to a high voltage at the beginning of each oscillator cycle. Inductor current ramps up until the combination of the current sense signal, the internal ramp and the output voltage ripple trip the PWM comparator and bring GATEx low. Once GATEx goes low, it will remain low until the beginning of the next oscillator cycle. While GATEx is high, the Enhanced V2 loop will respond to line and load variations. On the other hand, once GATEx is low, the loop cannot respond until the beginning of the next PWM cycle. Therefore, constant frequency Enhanced V2 will typically respond to disturbances within the off−time of the converter. The Enhanced V2 architecture measures and adjusts the output current in each phase. An additional differential input (CSxN and CSxP) for inductor current information has been added to the V2 loop for each phase as shown in Figure 17. The triangular inductor current is measured differentially across RS, amplified by CSA and summed with the channel startup offset, the internal ramp and the output voltage at the non−inverting input of the PWM comparator. The purpose of the internal ramp is to compensate for propagation delays in the NCP5316. This provides greater design flexibility by allowing smaller external ramps, lower minimum pulse widths, higher frequency operation and PWM duty cycles above 50% without external slope compensation. As the sum of the inductor current and the internal ramp increase, the voltage on the positive pin of the PWM comparator rises and terminates the PWM cycle. If the inductor starts a cycle with higher current, the PWM cycle will terminate earlier providing negative feedback. The NCP5316 provides a differential current sense input (CSxN and CSxP) for each phase. Current sharing is accomplished by referencing all phases to the same COMP pin, so that a phase with a larger current signal will turn off earlier than a phase with a smaller current signal. The NCP5316 DC/DC controller from ON Semiconductor was developed using the Enhanced V2 topology. Enhanced V2 combines the original V2 topology with peak current−mode control for fast transient response and current sensing capability. The addition of an internal PWM ramp and implementation of fast−feedback directly from Vcore has improved transient response and simplified design. This controller can be adjusted to operate as a four−, five− or six−phase controller, and can also be used in a one−, two− or three−phase system. Differential current sensing provides improved current sharing and easier layout. The NCP5316 includes Power Good (PWRGD), providing a highly integrated solution to simplify design, minimize circuit board area, and reduce overall system cost. Two advantages of a multi−phase converter over a single−phase converter are current sharing and increased effective output frequency. Current sharing allows the designer to use less inductance in each phase than would be required in a single−phase converter. The smaller inductor will produce larger ripple currents but the total per−phase power dissipation is reduced because the RMS current is lower. Transient response is improved because the control loop will measure and adjust the current faster in a smaller output inductor. Increased apparent output frequency is desirable because the off− time and the ripple voltage of the multi−phase converter will be less than that of a single−phase converter. Fixed Frequency Multi−Phase Control In a multi−phase converter, multiple converters are connected in parallel and are switched on at different times. This reduces output current from the individual converters and increases the apparent ripple frequency. Because several converters are connected in parallel, output current can ramp up or down faster than a single converter (with the same value output inductor) and heat is spread among multiple components. x = 1, 2, 3, 4, 5 or 6 SWNODE Lx RLx CSxP + CSA − RSx CSxN + VFB + Internal Ramp + − VOUT (VCORE) VFFB COx “Fast−Feedback” Channel Connection Start−Up Offset − DAC COMP Out E.A. + + To PWM Latch Reset − PWM COMP Figure 17. Enhanced V2 Control Employing Resistive Current Sensing and Internal Ramp http://onsemi.com 15 NCP5316 Enhanced V2 responds to disturbances in VCORE by employing both “slow” and “fast” voltage regulation. The internal error amplifier performs the slow regulation. Depending on the gain and frequency compensation set by the amplifier’s external components, the error amplifier will typically begin to ramp its output to react to changes in the output voltage in one or two PWM cycles. Fast voltage feedback is implemented by a direct connection from Vcore to the non−inverting pin of the PWM comparator via the summation with the inductor current, internal ramp and offset. A rapid increase in output current will produce a negative offset at Vcore and at the output of the summer. This will cause the PWM duty cycle to increase almost instantly. Fast feedback will typically adjust the PWM duty cycle in one PWM cycle. As shown in Figure 17, an internal ramp (100 mV at a 50% duty cycle) is added to the inductor current ramp at the positive terminal of the PWM comparator. This additional ramp compensates for propagation time delays from the current sense amplifier (CSA), the PWM comparator and the MOSFET gate drivers. As a result, the minimum ON time of the controller is reduced and lower duty−cycles may be achieved at higher frequencies. Also, the additional ramp reduces the reliance on the inductor current ramp and allows greater flexibility when choosing the output inductor and the RCSxCCSx time constant of the feedback components from VCORE to the CSx pin. Including both current and voltage information in the feedback signal allows the open loop output impedance of the power stage to be controlled. When the average output current is zero, the COMP pin will be: or, in a closed loop configuration when the output current changes, the COMP pin must move to keep the same output voltage. The required change in the output voltage or COMP pin depends on the scaling of the current feedback signal and is calculated as: V + RS @ GCSA @ IOUT The single−phase power stage output impedance is: Single Stage Impedance + VOUTńIOUT + RS @ GCSA The total output impedance will be the single stage impedance divided by the number of phases in operation. The output impedance of the power stage determines how the converter will respond during the first few microseconds of a transient before the feedback loop has repositioned the COMP pin. The peak output current can be calculated from: IOUT,PEAK + (VCOMP * VOUT * Offset)ń(RS @ GCSA) Figure 18 shows the step response of the COMP pin at a fixed level. Before T1, the converter is in normal steady−state operation. The inductor current provides a portion of the PWM ramp through the current sense amplifier. The PWM cycle ends when the sum of the current ramp, the “partial” internal ramp voltage signal and offset exceed the level of the COMP pin. At T1, the output current increases and the output voltage sags. The next PWM cycle begins and the cycle continues longer than previously while the current signal increases enough to make up for the lower voltage at the VFB pin and the cycle ends at T2. After T2, the output voltage remains lower than at light load and the average current signal level (CSx output) is raised so that the sum of the current and voltage signal is the same as with the original load. In a closed loop system, the COMP pin would move higher to restore the output voltage to the original level. VCOMP + VOUT @ 0 A ) Channel_Startup_Offset ) Int_Ramp ) GCSA @ Ext_Rampń2 Int_Ramp is the “partial” internal ramp value at the corresponding duty cycle, Ext_Ramp is the peak−to−peak external steady−state ramp at 0 A, GCSA is the current sense amplifier gain (3.0 V/V) and the channel startup offset is 0.60 V. The magnitude of the Ext_Ramp can be calculated from: SWNODE Ext_Ramp + D @ (VIN * VOUT)ń(RCSx @ CCSx @ fSW) VFB (VOUT) For example, if VOUT at 0 A is set to 1.480 V with AVP and the input voltage is 12.0 V, the duty cycle (D) will be 1.480/12.0 or 12.3%. Int_Ramp will be 100 mV/50% ⋅ 12.3% = 25 mV. Realistic values for RCSx, CCSx and fSW are 10 k, 0.015 F and 650 kHz. Using these and the previously mentioned formula, Ext_Ramp will be 15.0 mV. Internal Ramp CSA Out COMP−Offset VCOMP + 1.480 V ) 0.60 V ) 25 mV ) 2.65 VńV @ 15.0 mVń2 CSA Out + Ramp + CSREF + 2.125 Vdc. T1 T2 Figure 18. Open Loop Operation If the COMP pin is held steady and the inductor current changes, there must also be a change in the output voltage, http://onsemi.com 16 NCP5316 RCSx SWNODE x = 1, 2, 3, 4, 5 or 6 CSxP Lx + CSA − CCSx CSxN RLx Internal Ramp VFFB + − VOUT (VCORE) COx “Fast−Feedback” Connection + VFB − E.A. + DAC Out Channel Start−Up Offset To PWM Latch Reset + − PWM COMP COMP + Figure 19. Enhanced V2 Control Employing Lossless Inductive Current Sensing and Internal Ramp Inductive Current Sensing Current Sense Amplifier (CSA) input mismatch and the value of the current sense component will determine the accuracy of the current sharing between phases. The worst case CSA input mismatch is ±10 mV and will typically be within 4.0 mV. The difference in peak currents between phases will be the CSA input mismatch divided by the current sense resistance. If all current sense components are of equal resistance, a 3.0 mV mismatch with a 2.0 m sense resistance will produce a 1.5 A difference in current between phases. For lossless sensing, current can be measured across the inductor as shown in Figure 19. In the diagram, L is the output inductance and RL is the inherent inductor resistance. To compensate the current sense signal, the values of RCSx and CCSx are chosen so that L/RL = RCSx ⋅ CCSx. If this criteria is met, the current sense signal should be the same shape as the inductor current and the voltage signal at CSx will represent the instantaneous value of inductor current. Also, the circuit can be analyzed as if a sense resistor of value RL was used. When choosing or designing inductors for use with inductive sensing, tolerances and temperature effects should be considered. Cores with a low permeability material or a large gap will usually have minimal inductance change with temperature and load. Copper magnet wire has a temperature coefficient of 0.39% per °C. The increase in winding resistance at higher temperatures should be considered when setting the threshold. If a more accurate current sense is required than inductive sensing can provide, current can be sensed through a resistor as shown in Figure 17. External Ramp Size and Current Sensing The internal ramp allows flexibility in setting the current sense time constant. Typically, the current sense RCSx ⋅ CCSx time constant should be equal to or slightly slower than the inductor’s time constant. If RC is chosen to be smaller (faster) than L/RL, the AC or transient portion of the current sensing signal will be scaled larger than the DC portion. This will provide a larger steady−state ramp, but circuit performance will be affected and must be evaluated carefully. The current signal will overshoot during transients and settle at the rate determined by RCSx ⋅ CCSx. It will eventually settle to the correct DC level, but the error will decay with the time constant of RCSx ⋅ CCSx. If this error is excessive, it will affect transient response, adaptive positioning and current limit. During a positive current transient, the COMP pin will be required to undershoot in response to the current signal in order to maintain the output voltage. Similarly, the VDRP signal will overshoot which will produce too much transient droop in the output voltage. The single−phase pulse−by−pulse overcurrent protection will trip earlier than it would if compensated correctly and hiccup−mode current limit will have a lower threshold for fast rising step loads than for slowly rising output currents. Current Sharing Accuracy Printed circuit board (PCB) traces that carry inductor current can be used as part of the current sense resistance depending on where the current sense signal is picked off. For accurate current sharing, the current sense inputs should sense the current at relatively the same points for each phase. In some cases, especially with inductive sensing, resistance of the PCB can be useful for increasing the current sense resistance. The total current sense resistance used for calculations must include any PCB trace resistance that carries inductor current between the CSxP input and the CSxN input. http://onsemi.com 17 NCP5316 Transient Response and Adaptive Voltage Positioning impedance, and by the ESR and ESL of the output filter. The transition between fast and slow positioning is controlled by the total ramp size and the error amp compensation. If the ramp size is too large or the error amp too slow, there will be a long transition to the final voltage after a transient. This will be most apparent with low capacitance output filters. For applications with fast transient currents, the output filter is frequently sized larger than ripple currents require in order to reduce voltage excursions during load transients. Adaptive voltage positioning can reduce peak−peak output voltage deviations during load transients and allow for a smaller output filter. The output voltage can be set higher than nominal at light loads to reduce output voltage sag when the load current is applied. Similarly, the output voltage can be set lower than nominal during heavy loads to reduce overshoot when the load current is removed. For low current applications, a droop resistor can provide fast, accurate adaptive positioning. However, at high currents, the loss in a droop resistor becomes excessive. For example, a 50 A converter with a 1 m resistor would provide a 50 mV change in output voltage between no load and full load and would dissipate 2.5 W. Lossless adaptive voltage positioning (AVP) is an alternative to using a droop resistor, but it must respond to changes in load current. Figure 20 shows how AVP works. The waveform labeled “normal” shows a converter without AVP. On the left, the output voltage sags when the output current is stepped up and later overshoots when current is stepped back down. With fast (ideal) AVP, the peak−to−peak excursions are cut in half. In the slow AVP waveform, the output voltage is not repositioned quickly enough after current is stepped up and the upper limit is exceeded. The controller can be configured to adjust the output voltage based on the output current of the converter. (Refer to the application diagram in Figure 2). The no−load positioning is now set internally to VID − 20 mV, reducing the potential error due to resistor and bias current mismatches. In order to realize the AVP function, a resistor divider network is connected between VFB, VDRP and VOUT. During no−load conditions, the VDRP pin is at the same voltage as the VFB pin. As the output current increases, the VDRP pin voltage increases proportionally. This drives the VFB voltage higher, causing VOUT to “droop” according to a loadline set by the resistor divider network. The response during the first few microseconds of a load transient is controlled primarily by power stage output Normal Fast Adaptive Positioning Slow Adaptive Positioning Limits Figure 20. Adaptive Voltage Positioning Overvoltage Protection Overvoltage protection (OVP) is provided as a result of the normal operation of the Enhanced V2 control topology with synchronous rectifiers. The control loop responds to an overvoltage condition within 40 ns, causing the GATEx output to shut off. The (external) MOSFET driver should react normally to turn off the top MOSFET and turn on the bottom MOSFET. This results in a “crowbar” action to clamp the output voltage and prevent damage to the load. The regulator will remain in this state until the fault latch is reset by cycling power at the VCC pin. If the voltage at the VFFB pin exceeds 200 mV above the VID voltage, the converter will latch off. Power Good According to the latest specifications, the Power Good (PWRGD) signal must be asserted when the output voltage is within a window defined by the VID code, as shown in Figure 21. The PWRLS pin is provided to allow the PWRGD comparators to accurately sense the output voltage. The effect of the PWRGD lower threshold can be modified using a resistor divider from the output to PWRLS to ground, as shown in Figure 22. http://onsemi.com 18 NCP5316 PWRGD ÇÇÇ ÇÇÇ ÇÇÇ ÇÇÇ ÉÉÉ ÉÉÉ PWRGD low HIGH LOW −2.6% +2.6% VLOWER PWRGD high ÇÇÇ ÇÇÇ ÇÇÇ ÇÇÇ ÉÉÉ ÉÉÉ VOUT PWRGD low R1 PWRLS R2 VOUT −5.0% +5.0% VID + 80 mV Figure 21. PWRGD Assertion Window Figure 22. Adjusting the PWRGD Threshold Current Limit Since the internally−set thresholds for PWRLS are VOUT No Load /2 for the lower threshold and VOUT No Load + 100 mV for the upper threshold, a simple equation can be provided to assist the designer in selecting a resistor divider to provide the desired PWRGD performance. Two levels of over−current protection are provided. First, if the absolute value of the voltage between the Current Sense pins (CSxN and CSxP) exceeds the voltage at the IPLIM pin (Single Pulse Current Limit), the PWM comparator is turned off. This provides fast peak current protection for individual phases. Second, the individual phase currents are summed and externally low−pass filtered to compare an averaged current signal to a user adjustable voltage on the ILIM pin. If the ILIM voltage is exceeded, the fault latch trips and the converter is latched off. VCC must be recycled to reset the latch. V NoLoad R1 ) R2 VLOWER + OUT @ 2 R1 VUPPER + VOUT NoLoad ) 100 mV The logic circuitry inside the chip sets PWRGD low only after a delay period has been passed. A “power bad” event does not cause PWRGD to go low unless it is sustained through the delay time of 250 s. If the anomaly disappears before the end of the delay, the PWRGD output will never be set low. In order to use the PWRGD pin as specified, the user is advised to connect external resistors as necessary to limit the current into this pin to 4 mA or less. Fault Protection Logic The NCP5316 includes fault protection circuitry to prevent harmful modes of operation from occurring. The fault logic is described in Table 1. Gate Outputs The NCP5316 is designed to operate with external gate drivers. Accordingly, the gate outputs are capable of driving a 100 pF load with typical rise and fall times of 5 ns. Undervoltage Lockout The NCP5316 includes an undervoltage lockout circuit. This circuit keeps the IC’s output drivers low until VCC applied to the IC reaches 9 V. The GATE outputs are disabled when VCC drops below 8 V. Digital to Analog Converter (DAC) The output voltage of the NCP5316 is set by means of a 6−bit, 0.5% DAC. The VID pins must be pulled high externally. A 1 k pullup to a maximum of 3.3 V is recommended to meet Intel specifications. To ensure valid logic signals, the designer should ensure at least 800 mV will be present at the IC for a logic high. The output of the DAC is described in the Electrical Characteristics section of the data sheet. These outputs are consistent with VR 10.x and processor specifications. The DAC output is equal to the VID code specification minus 20 mV. The latest VR and processor specifications require a power supply to turn its output off in the event of a 11111X VID code. When the DAC sees such a code, the GATE pins stop switching and go low. This condition is described in Table 1. Soft Start At initial power−up, both SS and COMP voltages are zero. The total SS capacitance will begin to charge with a current of 40 A. The error amplifier directly charges the COMP capacitance. An internal clamp ensures that the COMP pin voltage will always be less than the voltage at the SS pin, ensuring proper start−up behavior. All GATE outputs are held low until the COMP voltage reaches 0.6 V. Once this threshold is reached, the GATE outputs are released to operate normally. http://onsemi.com 19 NCP5316 Table 1. Description of Fault Logic Results Faults Stop Switching PWRGD Level Driver Enable SS Characteristics Reset Method High −0.3 mA Power On Not Affected Overvoltage Lockout Yes Enable Low Yes Depends on output voltage level Low −0.3 mA Module Overcurrent Limit Yes Depends on output voltage level Low −0.3 mA Power On DAC Code = 11111x Yes Depends on output voltage level Low −0.3 mA Change VID Code VREF Undervoltage Lockout Yes Depends on output voltage level Low −0.3 mA Power On Phase Negative Overcurrent Limit Yes Depends on output voltage level Low −0.3 mA Power On Terminate Pulse Depends on output voltage level High Not Affected Not Affected No Low High Not Affected Not Affected Phase Overcurrent Limit PWRLS Out of Range Adjusting the Number of Phases 2. Output Capacitor Selection The NCP5316 was designed with a selectable−phase architecture. Designers may choose any number of phases up to six. The phase delay is automatically adjusted to match the number of phases that will be used. This feature allows the designer to select the number of phases required for a particular application. Six−phase operation is standard. All phases switch with a 60 degree delay between pulses. No special connections are required. Five−phase operation is achieved by disabling either phase 3 or phase 6. Tie together CS3N and CS3P or CS6N and CS6P, and then pull both pins to VCC. The remaining phases will continue to switch, but now there will be a 72 degree delay between pulses. The phase firing order will become 1−2−3−4−5 or 1−2−4−5−6, depending on which phase was disabled. Four−phase operation is achieved by tying together CS3N, CS3P, CS6N and CS6P, and pulling all of these pins to VCC. This will result in a 90 degree phase delay, and a firing order of 1−2−4−5. Three−phase operation may be realized as well. First, the designer must choose the proper phases. For example, for three−phase operation, phases 2, 4 and 6 must be selected. Second, the current sense inputs should be pulled to a defined voltage ground. Simply tie all the current sense inputs of the unused phases together and connect them to ground. The output capacitors filter the current from the output inductor and provide a low impedance for transient load current changes. Typically, microprocessor applications require both bulk (electrolytic, tantalum) and low impedance, high frequency (ceramic) types of capacitors. The bulk capacitors provide “hold up” during transient loading. The low impedance capacitors reduce steady−state ripple and bypass the bulk capacitance when the output current changes very quickly. The microprocessor manufacturers usually specify a minimum number of ceramic capacitors. The designer must determine the number of bulk capacitors. Choose the number of bulk output capacitors to meet the peak transient requirements. The formula below can be used to provide a starting point for the minimum number of bulk capacitors (NOUT,MIN): I NOUT,MIN + ESR per capacitor @ O,MAX VO,MAX (1) In reality, both the ESR and ESL of the bulk capacitors determine the voltage change during a load transient according to: VO,MAX + (IO,MAXńt) @ ESL ) IO,MAX @ ESR (2) Unfortunately, capacitor manufacturers do not specify the ESL of their components and the inductance added by the PCB traces is highly dependent on the layout and routing. Therefore, it is necessary to start a design with slightly more than the minimum number of bulk capacitors and perform transient testing or careful modeling/simulation to determine the final number of bulk capacitors. Design Procedure 1. Setting the Switching Frequency The per−phase switching frequency is set by placing a resistor from ROSC to GND. Choose the resistor according to Figure 6. http://onsemi.com 20 NCP5316 The latest Intel processor specifications discuss “dynamic VID” (DVID), in which the VID codes are stepped up or down to a new desired output voltage. Due to the timing requirements at which the output must be in regulation, the output capacitor selection becomes more complicated. The ideal output capacitor selection has low ESR and low capacitance. Too much output capacitance will make it difficult to meet DVID timing specifications; too much ESR will complicate the transient solution. The Sanyo 4SEPC560 and Panasonic EEU−FL provide a good balance of capacitance vs. ESR. The maximum inductor value is limited by the transient response of the converter. If the converter is to have a fast transient response, the inductor should be made as small as possible. If the inductor is too large its current will change too slowly, the output voltage will droop excessively, more bulk capacitors will be required and the converter cost will be increased. For a given inductor value, it is useful to determine the times required to increase or decrease the current. For increasing current: tINC + Lo @ IOń(VIN * VOUT) 3. Output Inductor Selection For decreasing current: The output inductor may be the most critical component in the converter because it will directly effect the choice of other components and dictate both the steady−state and transient performance of the converter. When selecting an inductor, the designer must consider factors such as DC current, peak current, output voltage ripple, core material, magnetic saturation, temperature, physical size and cost (usually the primary concern). In general, the output inductance value should be electrically and physically as small as possible to provide the best transient response at minimum cost. If a large inductance value is used, the converter will not respond quickly to rapid changes in the load current. On the other hand, too low an inductance value will result in very large ripple currents in the power components (MOSFETs, capacitors, etc.) resulting in increased dissipation and lower converter efficiency. Increased ripple currents force the designer to use higher rated MOSFETs, oversize the thermal solution, and use more, higher rated input and output capacitors, adversely affecting converter cost. One method of calculating an output inductor value is to size the inductor to produce a specified maximum ripple current in the inductor. Lower ripple currents will result in less core and MOSFET losses and higher converter efficiency. Equation 3 may be used to calculate the minimum inductor value to produce a given maximum ripple current () per phase. The inductor value calculated by this equation is a minimum because values less than this will produce more ripple current than desired. Conversely, higher inductor values will result in less than the selected maximum ripple current. (VIN * VOUT) @ VOUT LoMIN + ( @ IO,MAX @ VIN @ fSW) (3.1) tDEC + Lo @ IOń(VOUT) (3.2) For typical processor applications with output voltages less than half the input voltage, the current will be increased much more quickly than it can be decreased. Thus, it may be more difficult for the converter to stay within the regulation limits when the load is removed than when it is applied and excessive overshoot may result. The output voltage ripple can be calculated using the output inductor value derived in this Section (LoMIN), the number of output capacitors (NOUT,MIN) and the per capacitor ESR determined in the previous Section: VOUT,P−P + (ESR per cap ń NOUT,MIN) @ NJ(VIN * #Phases @ VOUT) @ D ń (LoMIN @ fSW)Nj (4) This formula assumes steady−state conditions with no more than one phase on at any time. The second term in Equation 4 is the total ripple current seen by the output capacitors. The total output ripple current is the “time summation” of the four individual phase currents that are 90 degrees out−of−phase. As the inductor current in one phase ramps upward, current in the other phase ramps downward and provides a canceling of currents during part of the switching cycle. Therefore, the total output ripple current and voltage are reduced in a multi−phase converter. 4. Input Capacitor Selection The choice and number of input capacitors is primarily determined by their voltage and ripple current ratings. The designer must choose capacitors that will support the worst case input voltage with adequate margin. To calculate the number of input capacitors, one must first determine the total RMS input ripple current. To this end, begin by calculating the average input current to the converter: (3) is the ripple current as a percentage of the maximum output current per phase ( = 0.15 for ±15%, = 0.25 for ±25%, etc.). If the minimum inductor value is used, the inductor current will swing ± % about its value at the center. Therefore, for a four−phase converter, the inductor must be designed or selected such that it will not saturate with a peak current of (1 + ) ⋅ IO,MAX/4. IIN,AVG + IO,MAX @ Dń where: D is the duty cycle of the converter, D = VOUT/VIN; is the specified minimum efficiency; IO,MAX is the maximum converter output current. http://onsemi.com 21 (5) NCP5316 The input capacitors will discharge when the control FET is ON and charge when the control FET is OFF as shown in Figure 23. IC,MAX IC,MIN 0A −IIN,AVG In general, capacitor manufacturers require derating to the specified ripple−current based on the ambient temperature. More capacitors will be required because of the current derating. The designer should know the ESR of the input capacitors. The input capacitor power loss can be calculated from: IC,IN = IC,MAX − IC,MIN tON PCIN + ICIN,RMS2 @ ESR_per_capacitorńNIN (13) T/4 Low ESR capacitors are recommended to minimize losses and reduce capacitor heating. The life of an electrolytic capacitor is reduced 50% for every 10°C rise in the capacitor’s temperature. FET Off, Caps Charging FET On, Caps Discharging 5. Input Inductor Selection The use of an inductor between the input capacitors and the power source will accomplish two objectives. First, it will isolate the voltage source and the system from the noise generated in the switching supply. Second, it will limit the inrush current into the input capacitors at power up. Large inrush currents reduce the expected life of the input capacitors. The inductor’s limiting effect on the input current slew rate becomes increasingly beneficial during load transients. The worst case input current slew rate will occur during the first few PWM cycles immediately after a step−load change is applied as shown in Figure 24. When the load is applied, the output voltage is pulled down very quickly. Current through the output inductors will not change instantaneously, so the initial transient load current must be conducted by the output capacitors. The output voltage will step downward depending on the magnitude of the output current (IO,MAX), the per capacitor ESR of the output capacitors (ESROUT) and the number of the output capacitors (NOUT) as shown in Figure 24. Assuming the load current is shared equally between all phases, the output voltage at full transient load will be: Figure 23. Input Capacitor Current for a Four−Phase Converter The following equations will determine the maximum and minimum currents delivered by the input capacitors: IC,MAX + ILo,MAXń * IIN,AVG (6) IC,MIN + ILo,MINń * IIN,AVG (7) ILo,MAX is the maximum output inductor current: ILo,MAX + IO,MAXń ) ILoń2 (8) where is the number of phases in operation. ILo,MIN is the minimum output inductor current: ILo,MIN + IO,MAXń * ILoń2 (9) ILo is the peak−to−peak ripple current in the output inductor of value Lo: ILo + (VIN * VOUT) @ Dń(Lo @ fSW) (10) For the four−phase converter, the input capacitor(s) RMS current is then: ICIN,RMS + [4D @ (IC,MIN2 ) IC,MIN @ IC,IN VOUT,FULL−LOAD + (11) VOUT,NO−LOAD * (IO,MAXń) @ ESROUTńNOUT ) IC,IN2ń3) ) IIN,AVG2 @ (1 * 4D)]1ń2 When the control MOSFET (Q1 in Figure 24) turns ON, the input voltage will be applied to the opposite terminal of the output inductor (the SWNODE). At that instant, the voltage across the output inductor can be calculated as: Select the number of input capacitors (NIN) to provide the RMS input current (ICIN,RMS) based on the RMS ripple current rating per capacitor (IRMS,RATED): NIN + ICIN,RMSńIRMS,RATED (14) (12) VLo + VIN * VOUT,FULL−LOAD For a four−phase converter with perfect efficiency ( = 1), the worst case input ripple−current will occur when the converter is operating at a 12.5% duty cycle. At this operating point, the parallel combination of input capacitors must support an RMS ripple current equal to 12.5% of the converter’s DC output current. At other duty cycles, the ripple−current will be less. For example, at a duty cycle of either 6% or 19%, the four−phase input ripple−current will be approximately 10% of the converter’s DC output current. (15) + VIN * VOUT,NO−LOAD ) (IO,MAXń) @ ESROUTńNOUT The differential voltage across the output inductor will cause its current to increase linearly with time. The slew rate of this current can be calculated from: dILońdt + VLońLo http://onsemi.com 22 (16) NCP5316 VOUT MAX dI/dt occurs in first few PWM cycles. ILi Vi(t = 0) = 12 V Li 470 nH Q1 SWNODE ILo Vo(t = 0) = 1.480 V Lo NCi × Ci + VCi + NCo × Co Q2 + Vi − 12 V 60 u(t) ESRCi/NCi ESRCo/NCo Figure 24. Calculating the Input Inductance 6. MOSFET & Heatsink Selection Current changes slowly in the input inductor so the input capacitors must initially deliver the vast majority of the input current. The amount of voltage drop across the input capacitors (VCi) is determined by the number of input capacitors (NIN), their per capacitor ESR (ESRIN) and the current in the output inductor according to: Power dissipation, package size and thermal requirements drive MOSFET selection. To adequately size the heat sink, the design must first predict the MOSFET power dissipation. Once the dissipation is known, the heat sink thermal impedance can be calculated to prevent the specified maximum case or junction temperatures from being exceeded at the highest ambient temperature. Power dissipation has two primary contributors: conduction losses and switching losses. The control or upper MOSFET will display both switching and conduction losses. The synchronous or lower MOSFET will exhibit only conduction losses because it switches into nearly zero voltage. However, the body diode in the synchronous MOSFET will suffer diode losses during the non−overlap time of the gate drivers. For the upper or control MOSFET, the power dissipation can be approximated from: (17) VCi + ESRINńNIN dl @ Lońdt @ DńfSW Before the load is applied, the voltage across the input inductor (VLi) is very small and the input capacitors charge to the input voltage VIN. After the load is applied, the voltage drop across the input capacitors, VCi, appears across the input inductor as well. Knowing this, the minimum value of the input inductor can be calculated from: LiMIN + VLi ń dIINńdtMAX (18) + VCi ń dIINńdtMAX dIIN/dtMAX is the maximum allowable input current slew rate. The input inductance value calculated from Equation 18 is relatively conservative. It assumes the supply voltage is very “stiff” and does not account for any parasitic elements that will limit dI/dt such as stray inductance. Also, the ESR values of the capacitors specified by the manufacturer’s data sheets are worst case high limits. In reality, input voltage “sag,” lower capacitor ESRs and stray inductance will help reduce the slew rate of the input current. As with the output inductor, the input inductor must support the maximum current without saturating the inductor. Also, for an inexpensive iron powder core, such as the −26 or −52 from Micrometals, the inductance “swing” with DC bias must be taken into account and inductance will decrease as the DC input current increases. At the maximum input current, the inductance must not decrease below the minimum value or the dI/dt will be higher than expected. PD,CONTROL + (IRMS,CNTL2 @ RDS(on)) (19) ) (ILo,MAX @ QswitchńIg @ VIN @ fSW) ) (Qossń2 @ VIN @ fSW) ) (VIN @ QRR @ fSW) The first term represents the conduction or IR losses when the MOSFET is ON while the second term represents the switching losses. The third term is the loss associated with the control and synchronous MOSFET output charge when the control MOSFET turns ON. The output losses are caused by both the control and synchronous MOSFET but are dissipated only in the control FET. The fourth term is the loss due to the reverse recovery time of the body diode in the synchronous MOSFET. The first two terms are usually adequate to predict the majority of the losses. http://onsemi.com 23 NCP5316 IRMS,CNTL is the RMS value of the trapezoidal current in the control MOSFET: IRMS,CNTL + ǸD ID (20) @ [(ILo,MAX2 ) ILo,MAX @ ILo,MIN ) ILo,MIN2)ń3]1ń2 VGATE ILo,MAX is the maximum output inductor current: (21) ILo,MAX + IO,MAXń ) ILoń2 ILo,MIN is the minimum output inductor current: VGS_TH (22) ILo,MIN + IO,MAXń * ILoń2 IO,MAX is the maximum converter output current. D is the duty cycle of the converter: QGS1 (23) D + VOUTńVIN When the MOSFET power dissipations are known, the designer can calculate the required thermal impedance to maintain a specified junction temperature at the worst case ambient operating temperature. (24) RDS(on) is the ON resistance of the MOSFET at the applied gate drive voltage. Qswitch is the post gate threshold portion of the gate−to−source charge plus the gate−to−drain charge. This may be specified in the data sheet or approximated from the gate−charge curve as shown in the Figure 25. T t (TJ * TA)ńPD Ig is the output current from the gate driver IC. VIN is the input voltage to the converter. fsw is the switching frequency of the converter. QG is the MOSFET total gate charge to obtain RDS(on); commonly specified in the data sheet. Vg is the gate drive voltage. QRR is the reverse recovery charge of the lower MOSFET. Qoss is the MOSFET output charge specified in the data sheet. For the lower or synchronous MOSFET, the power dissipation can be approximated from: PD,SYNCH + (IRMS,SYNCH2 @ RDS(on)) ) (Vfdiode @ IO,MAXń2 @ t_nonoverlap @ fSW) (26) where: Vfdiode is the forward voltage of the MOSFET’s intrinsic diode at the converter output current. t_nonoverlap is the non−overlap time between the upper and lower gate drivers to prevent cross conduction. This time is usually specified in the data sheet for the control IC. The first term represents the conduction or IR losses when the MOSFET is ON and the second term represents the diode losses that occur during the gate non−overlap time. All terms were defined in the previous discussion for the control MOSFET with the exception of: IRMS,SYNCH + Ǹ1 * D (28) where: T is the total thermal impedance (JC + SA); JC is the junction−to−case thermal impedance of the MOSFET; SA is the sink−to−ambient thermal impedance of the heatsink assuming direct mounting of the MOSFET (no thermal “pad” is used); TJ is the specified maximum allowed junction temperature; TA is the worst case ambient operating temperature. For TO−220 and TO−263 packages, standard FR−4 copper clad circuit boards will have approximate thermal resistances (SA) as shown below: (25) Qswitch + Qgs2 ) Qgd VDRAIN QGD Figure 25. MOSFET Switching Characteristics ILo is the peak−to−peak ripple current in the output inductor of value Lo: ILo + (VIN * VOUT) @ Dń(Lo @ fSW) QGS2 Pad Size (in2/mm2) Single−Sided 1 oz. Copper 0.50/323 60−65°C/W 0.75/484 55−60°C/W 1.00/645 50−55°C/W 1.50/968 45−50°C/W As with any power design, proper laboratory testing should be performed to insure the design will dissipate the required power under worst case operating conditions. Variables considered during testing should include maximum ambient temperature, minimum airflow, maximum input voltage, maximum loading and component variations (i.e., worst case MOSFET RDS(on)). Also, the inductors and capacitors share the MOSFET’s heatsinks and will add heat and raise the temperature of the circuit board and MOSFET. For any new design, it is advisable to have as much heatsink area as possible. All too often, new designs are found to be too hot and require re−design to add heatsinking. (27) @ [(ILo,MAX2 ) ILo,MAX @ ILo,MIN ) ILo,MIN2)ń3]1ń2 http://onsemi.com 24 NCP5316 L1 0A CS1P CCS1 +− + − GVDRP COMP Error Amp CS1N RCSx Lx 0A CSxP CCSx VID − 20 mV − + RCS1 RDRP + − GVDRP VDRP = VID RFB VFB = VID − 20 mV IDRP = 0 CSxN VCORE IFB = 0 VCORE = VID + IBIASVFB w RFB Figure 26. AVP Circuitry at No−Load L1 IMAX/2 CCS1 RCSx Lx IMAX/n CCSx CS1P +− + − GVDRP COMP Error Amp CS1N CSxP VID − 20 mV − + RCS1 RDRP + − GVDRP RFB VDRP = VID + VFB = VID − 20 mV VCORE IMAX • RL • GVDRP IDRP CSxN IFB IDRP = IMAX • RL • GVDRP/RDRP IFBK = IDRP VCORE = VID − IDRP w RFB = VID − IMAX w RL w GVDRP w RFB/RDRP Figure 27. AVP Circuitry at Full−Load 7. Adaptive Voltage Positioning causes the voltage at the VFB pin to rise, reducing the output voltage. Figure 28 shows the DC effect of AVP, given an appropriate resistor ratio. Two resistors program the Adaptive Voltage Positioning (AVP): RFB and RDRP. These components form a resistor divider, shown in Figures 26 and 27, between VDRP, VFB, and VOUT. Resistor RFB is connected between VOUT and the VFB pin of the controller. At no load, this resistor will conduct the very small internal bias current of the VFB pin. Therefore VFB should be kept below 10 k to avoid output voltage error due to the input bias current. If the RFB resistor is kept small, the VFB bias current can be ignored. Resistor RDRP is connected between the VDRP and VFB pins of the controller. At no load, these pins should be at an equal potential, and no current should flow through RDRP. In reality, the bias current coming out of the VDRP pin is likely to have a small positive voltage with respect to VFB. This current produces a small decrease in output voltage at no load, which can be minimized by keeping the RDRP resistor below 30 k. As load current increases, the voltage at the VDRP pin rises. The ratio of the RDRP and RFB resistors 0 −0.02 Spec Max VOUT (V) −0.04 VID − VOUT −0.06 −0.08 Spec Min −0.10 −0.12 −0.14 0 10 20 30 IOUT (A) 40 50 Figure 28. The DC Effects of AVP vs. Load http://onsemi.com 25 60 NCP5316 Figure 29. VDRP Tuning Waveforms. The RC Time Constant of the Current Sense Network Is Too Long (Slow): VDRP and VOUT Respond Too Slowly. Figure 30. VDRP Tuning Waveforms. The RC Time Constant of the Current Sense Network Is Too Short (Fast): VDRP and VOUT Both Overshoot. To choose components, recall that the two resistors RFB and RDRP form a voltage divider. Select the appropriate resistor ratio to achieve the desired loadline. At no load, the output voltage is positioned 20 mV below the DAC output setting. The output voltage droop will follow the equation: RCSx @ CCSx + Loń(Rsense) R R RDRP + g @ L FB RLL (29) where: g = gain of the current sense amplifiers (V/V); RSENSE = resistance of the sense element (m); RLL = load line resistance (m). It is easiest to select a value for RFB and then evaluate the equation to find RDRP. RLL is simply the desired output voltage droop divided by the output current. If a sense resistor is used to detect inductor current, then RSENSE will be the value of the sense resistor. If inductor sensing is used, RSENSE will be the resistance of the inductor, assuming that the current sense network equation (eq. 30) is valid. Refer to the discussion on Current Sensing for further information. Figure 31. VDRP Tuning Waveforms. The RC Time Constant of the Current Sense Network Is Optimal: VDRP and VOUT Respond to the Load Current Quickly Without Overshooting. 8. Current Sensing This will provide an adequate starting point for RCSx and CCSx. After the converter is constructed, the value of RCSx (and/or CCSx) should be fine−tuned in the lab by observing the VDRP signal during a step change in load current. Tune the RCSx ⋅ CCSx network by varying RCSx to provide a “square−wave” at the VDRP output pin with maximum rise time and minimal overshoot as shown in Figure 31. Current sensing is used to balance current between different phases, to limit the maximum phase current and to limit the maximum system current. Since the current information, sensed across the inductor, is a part of the control loop, better stability is achieved if the current information is accurate and noise−free. The NCP5316 introduces a novel feature to achieve the best possible performance: differential current sense amplifiers. Two sense lines are routed for each phase, as shown in Figure 27. For inductive current sensing, choose the current sense network (RCSx, CCSx, x = 1, 2, 3, 4, 5 or 6) to satisfy RCSx @ CCSx + Loń(RL ) RPCB) (31) 9. Error Amplifier Tuning After the steady−state (static) AVP has been set and the current sense network has been optimized, the Error Amplifier must be tuned. The gain of the Error Amplifier should be adjusted to provide an acceptable transient response by increasing or decreasing the Error Amplifier’s feedback capacitor (CAMP). The bandwidth of the control loop will vary directly with the gain of the error amplifier. (30) For resistive current sensing, choose the current sense network (RCSx, CCSx, x = 1, 2, 3, 4, 5 or 6) to satisfy http://onsemi.com 26 NCP5316 If CAMP is too large, the loop gain/bandwidth will be low, the COMP pin will slew too slowly and the output voltage will overshoot as shown in Figure 32. On the other hand, if CAMP is too small, the loop gain/bandwidth will be high, the COMP pin will slew very quickly and overshoot will occur. Integrator “wind up” is the cause of the overshoot. In this case, the output voltage will transition more slowly because COMP spikes upward as shown in Figure 33. Too much loop gain/bandwidth increases the risk of instability. In general, one should use the lowest loop gain/bandwidth possible to achieve acceptable transient response. This will insure good stability. If CAMP is optimal, the COMP pin will slew quickly but not overshoot and the output voltage will monotonically settle as shown in Figure 35. After the control loop is tuned to provide an acceptable transient response, the steady−state voltage ripple on the COMP pin should be examined. When the converter is operating at full steady−state load, the peak−to−peak voltage ripple (VPP) on the COMP pin should be less than 20 mVPP as shown in Figure 34. Less than 10 mVPP is ideal. Excessive ripple on the COMP pin will contribute to jitter. Figure 33. The Value of CAMP Is Too Low and the Loop Gain/Bandwidth Too High. COMP Moves Too Quickly, Which Is Evident from the Small Spike in Its Voltage When the Load Is Applied or Removed. The Output Voltage Transitions More Slowly Because of the COMP Spike. Figure 34. At Full−Load the Peak−to−Peak Voltage Ripple on the COMP Pin Should Be Less than 20 mV for a Well−Tuned/Stable Controller. Higher COMP Voltage Ripple Will Contribute to Output Voltage Jitter. Figure 32. The Value of CAMP Is Too High and the Loop Gain/Bandwidth Too Low. COMP Slews Too Slowly Which Results in Overshoot in VOUT. Figure 35. The Value of CAMP Is Optimal. COMP Slews Quickly Without Spiking or Ringing. VOUT Does Not Overshoot and Monotonically Settles to Its Final Value. http://onsemi.com 27 NCP5316 10. Current Limit Setting VIO can be calculated as When the output of the current sense amplifier (COx in the block diagram) exceeds the voltage on the ILIM pin, the part will latch off. For inductive sensing, the ILIM pin voltage should be set based on the inductor’s maximum resistance (RLMAX). The design must consider the inductor’s resistance increase due to current heating and ambient temperature rise. Also, depending on the current sense points, the circuit board may add additional resistance. In general, the temperature coefficient of copper is +0.39% per °C. If using a current sense resistor (RSENSE), the ILIM pin voltage should be set based on the maximum value of the sense resistor. Since under transient conditions, a single phase may see a very high positive or negative current for mere microseconds at a time, the user may set a limit to the maximum phase current. The phase current limit prevents an individual phase from conducting too much current in either the positive or negative direction. The IPLIM pin is used to set this threshold. The IO pin provides an output signal proportional to inductor current, which can be used for system validation purposes as well as for current limiting. This signal is fed back into the IC through a low−pass filter between IO and IOF, as shown in Figure 36, so designers may customize the response time of the current limit functions. VIO + n @ IL @ RL @ g @ 3.3 where: n = the number of phases; IL = inductor current (A); RL = sense element resistance (); g = current sense to IO pin gain. The user may easily set the phase and module current limits at this point. This limit is programmed by a resistor divider from VREF, as shown in Figure 37. VREF R1 R3 ILIM IPLIM R2 R4 Figure 37. Programming the Current Limits When the NCP5316 is powered up, VREF will be 3.3 V. This allows the user to set the module and phase current limits with the resistor divider shown above. IO Module Current Limit + VREF R1 @ RL @ g @ n R1 ) R2 RIO Phase Current Limit + IOF VREF R3 @ 9.5 @ RL R3 ) R4 For convenience in component selection, as well as to keep the VREF pin current below 1 mA, the designer is recommended to set R2 and R4 equal to 10 k. For the overcurrent protection to work properly, the current sense time constant (RC) should be slightly larger than the RL time constant. If the RC time constant is too fast, a step load change will cause the sensed current waveform to appear larger than the actual inductor current and will trip the current limit at a lower level than expected. CIO Figure 36. Filtering the IO Signal The designer should select these values empirically. A 0.01 F capacitor and a 20 k resistor will prevent inadvertent current limit triggering in many cases. http://onsemi.com 28 NCP5316 PACKAGE DIMENSIONS 48−PIN QFN, 7 y 7 MN SUFFIX CASE 485K−02 ISSUE B −X− A NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DIMENSION D APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.30 AND 0.35 MM FROM TERMINAL. 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. 5. 485K−01 OBSOLETE, NEW STANDARD IS 485K−02. −Y− B 2 PL 0.15 (0.006) T 2 PL 0.15 (0.006) T TOP VIEW J 0.10 (0.004) T C R 0.08 (0.0031) T SIDE VIEW −T− K SEATING PLANE E M L 48 PL 13 EXPOSED PAD P 24 4 PL 12 25 F N 1 36 48 D 48 PL NOTE 3 0.10 (0.004) M 37 G T X Y BOTTOM VIEW http://onsemi.com 29 DIM A B C D E F G J K L M N R P MILLIMETERS MIN MAX 7.00 BSC 7.00 BSC 0.80 1.00 0.23 0.28 5.26 5.46 5.26 5.46 0.50 BSC 0.20 REF 0.00 0.05 0.35 0.45 2.85 2.95 2.85 2.95 0.60 0.80 0.42 REF INCHES MIN MAX 0.276 BSC 0.276 BSC 0.031 0.039 0.009 0.011 0.207 0.215 0.207 0.215 0.020 BSC 0.008 REF 0.000 0.002 0.014 0.018 0.112 0.116 0.112 0.116 0.024 0.031 0.165 REF NCP5316 PACKAGE DIMENSIONS LQFP−48 FTB SUFFIX CASE 932−02 ISSUE E 4X 0.200 AB T−U Z DETAIL Y A P A1 48 37 1 36 T U V B AE B1 12 25 13 AE V1 24 DIM A A1 B B1 C D E F G H J K L M N P R S S1 V V1 W AA Z S1 T, U, Z S DETAIL Y 4X 0.200 AC T−U Z 0.080 AC G AB AD AC ÇÇÇÇ ÇÇÇÇ ÉÉÉ ÇÇÇÇ ÉÉÉ M_ BASE METAL TOP & BOTTOM R J 0.250 N MILLIMETERS MAX MIN 7.000 BSC 3.500 BSC 7.000 BSC 3.500 BSC 1.400 1.600 0.170 0.270 1.350 1.450 0.170 0.230 0.500 BSC 0.050 0.150 0.090 0.200 0.500 0.700 1_ 5_ 12 _REF 0.090 0.160 0.250 BSC 0.150 0.250 9.000 BSC 4.500 BSC 9.000 BSC 4.500 BSC 0.200 REF 1.000 REF C E F D 0.080 M AC T−U Z SECTION AE−AE W H L_ K DETAIL AD AA http://onsemi.com 30 GAUGE PLANE 9 NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DATUM PLANE AB IS LOCATED AT BOTTOM OF LEAD AND IS COINCIDENT WITH THE LEAD WHERE THE LEAD EXITS THE PLASTIC BODY AT THE BOTTOM OF THE PARTING LINE. 4. DATUMS T, U, AND Z TO BE DETERMINED AT DATUM PLANE AB. 5. DIMENSIONS S AND V TO BE DETERMINED AT SEATING PLANE AC. 6. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION. ALLOWABLE PROTRUSION IS 0.250 PER SIDE. DIMENSIONS A AND B DO INCLUDE MOLD MISMATCH AND ARE DETERMINED AT DATUM PLANE AB. 7. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. DAMBAR PROTRUSION SHALL NOT CAUSE THE D DIMENSION TO EXCEED 0.350. 8. MINIMUM SOLDER PLATE THICKNESS SHALL BE 0.0076. 9. EXACT SHAPE OF EACH CORNER IS OPTIONAL. NCP5316 V2 is a trademark of Switch Power, Inc. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT: N. American Technical Support: 800−282−9855 Toll Free Literature Distribution Center for ON Semiconductor USA/Canada P.O. Box 5163, Denver, Colorado 80217 USA Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada Japan: ON Semiconductor, Japan Customer Focus Center 2−9−1 Kamimeguro, Meguro−ku, Tokyo, Japan 153−0051 Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada Phone: 81−3−5773−3850 Email: [email protected] http://onsemi.com 31 ON Semiconductor Website: http://onsemi.com Order Literature: http://www.onsemi.com/litorder For additional information, please contact your local Sales Representative. NCP5316/D