PM100CSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts A B R W U Q 12 3 4 U 5678 9 11 13 15 17 19 10 12 F Z - DIA. (4 TYP.) C AA - THD (6 TYP.) U N AG S E P M W W U V X X AG K J J 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. F O 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 14 16 18 AD (15 TYP.) B M Y (4 TYP.) AB U AB AD P D Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AE T G H V UPC UP U FO V UPI OUT V CC SI FO V VPI OUT V CC GND GND SI IN V VPC VP V FO GND GND IN V WPI OUT V CC FO V WPC WP W FO IN FO UN IN FO SI OUT V CC SI GND GND VN IN FO OUT V CC GND GND OUT V CC V NI V NC WN IN FO SI GND GND TEMP AC GND GND AF V FO NC L SI N Features: □ Complete Output Power Circuit □ Gate Drive Circuit NC N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33±0.04 110.0±1.0 S 0.67 17.0 B 3.74±0.02 95.0±0.5 T 0.52 13.2 C 3.50±0.04 89.0±1.0 U 0.39 10.0 D 3.27 83.0 V 0.32 8.0 E 2.91±0.02 74.0±0.5 W 0.30 7.5 F 2.44 62.0 X 0.24 6.0 G 1.28 32.6 Y 0.24 Rad. Rad. 6.0 H 1.24 31.6 Z 0.22 Dia. Dia. 5.5 J 1.02 26.0 AA Metric M5 M5 K 0.94 24.0 AB 0.127 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies AC 0.10 2.6 M 0.79 20.0 AD 0.08 2.0 N 0.76 19.4 AE 0.07 1.8 Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSA060 is a 600V, 100 Ampere Intellimod™ Intelligent Power Module. P 0.75 19.0 AF 0.06 1.6 Type AG 0.02 0.5 Current Rating Amperes VCES Volts (x 10) PM 100 60 L 0.87 +0.06/-0 22.0 +1.5/-0.0 Q 0.708 17.98 R 0.670 17.02 3.22 481 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM100CSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screws — 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal — 550 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN =15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation 482 IC 100 Amperes ICP 200 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 403 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 158 240 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 360 — Amperes Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID — 40 55 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Minimum Fault Output Pulse Width 483 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25°C — — 1.0 mA VCE = VCEX, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 100A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A — 1.8 2.7 Volts VD = 15V, VCIN = 0V, IC = 100A, — 1.75 2.63 Volts Tj = 125°C Inductive Load Switching Times 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 100A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS — 0.6 1.2 µS ton tC(off) Control Sector Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.31 °C/Watt Rth(j-c)D Each FWDi — — 0.7 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC 484 Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 120 2 1 IC = 100A VCIN = 0V Tj = 25oC Tj = 125oC 0 0 40 80 120 160 VCIN = 0V VD = 17V 13 80 40 0 0 200 15 12 14 16 18 20 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 toff 100 ton 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC REVERSE RECOVERY TIME, trr, (µS) SWITCHING TIMES, tc(on), tc(off), (µs) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC Irr 10-1 101 trr tc(on) 10-1 100 101 10-1 100 102 102 10-2 100 COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 120 120 101 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 100 80 60 40 0 100 0 100 102 101 COLLECTOR CURRENT, IC, (AMPERES) 102 DIODE FORWARD CURRENT, -IF, (AMPERES) 101 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VFM, (VOLTS) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 2 0 SWITCHING TIMES, ton, toff, (µs) 160 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 0 VD = 15V 100 80 60 40 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 485 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/600 Volts UVt UVr 100 14 80 60 40 12 0 0 50 100 150 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.70oC/W 10-2 10-1 TIME, (s) 100 0 50 100 JUNCTION TEMPERATURE, Tj, ( C) JUNCTION TEMPERATURE, Tj, ( C) 10-3 10-3 -50 o o TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 13 11 0 486 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 VD = 15V UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 -50 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.31oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101