PS21962, PS21962-A, PS21962-C Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts R DD A D N O C K P PS21962-C 4 5 L X K 17 16 15 14 13 12 11 10 9 8 7 6 3 2 1 DETAIL "B" F E H O DD EE G E R PS21962 / PS21962-A J V DETAIL "A" M HEATSINK SIDE A D N DD PS21962-C P C K X DETAIL "B" L W DETAIL "B" 17 16 15 14 13 12 11 10 9 8 7 6 4 5 3 2 FF B PS21962 PS21962-A 18 R U 19 20 21 22 E 1 DETAIL "A" GG EE 23 S J W Y G Q 24 H E M 25 Y HEATSINK SIDE PS21962 / PS21962-A T Z P W P W Y AA (PS21962-A) BB (PS21962 / PS21962-C) HEATSINK SIDE CC Y TERMINAL CODE 1 2 3 4 5 (VNC) 6 VUFB 7 VVFB 8 VWFB 9 UP 10 VP WP VP1 VNC UN 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC VNO NC NC N PS21962-C 21 22 23 24 25 W V U P NC DETAIL "A" Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 1.50±0.02 38.0±0.5 R 0.011 0.28 B 0.94±0.02 24.0±0.5 S 0.12 3.08 C 0.14 3.5 T 0.024 0.6 D 1.40 35.56 U 0.1±0.008 2.54±0.2 E 0.57±0.02 14.4±0.5 V 1.33±0.02 33.7±0.5 F 0.74±0.02 18.9±0.5 W 0.03 0.678 G 1.15±0.02 29.2±0.5 X 0.04 1.0 H 0.14 3.5 Y 0.05 1.2 J 0.13 3.3 Z 1.40 35.56 K 0.016 0.4 AA 0.55±0.02 14.0±0.5 L 0.06±0.02 1.5±0.05 BB 0.37±0.02 9.5±0.5 M 0.031 0.8 CC 0.22±0.02 5.5±0.5 N 1.39±0.019 35.0±0.3 DD 0 ~ 5° 0 ~ 5° O 0.07±0.008 1.778±0.2 EE 0.06 MIN. 1.5 Min. P 0.02 0.5 FF 0.05 1.2 Q 0.47 12.0 GG 0.063 Rad. 1.6 Rad. Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Reduced Rth Applications: Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21962 is a 600V, 5 Ampere short pin DIP Intelligent Power Module. PS21962-A – long pin type PS21962-C – zigzag pin type 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Symbol PS21962, PS21962-A PS21962-C Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature (Note 1) TC -20 to 100 °C Mounting Torque, M3 Mounting Screws — 6 in-lb Module Weight (Typical) — 10 Grams Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate — -50 to 100 µm VCC(prot.) 400 Volts VISO 1500 Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage VCES Each Collector Current, ± (TC = 25°C) Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) 600 Volts IC 5 Amperes ICP 10 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 21.3 Watts Collector Dissipation (TC = 25°C, per 1 Chip) Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) VD 20 Volts VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Note 1 – TC Measure Point Note 2 – Flatness Measurement Position CONTROL TERMINALS DIP-IPM MEASUREMENT POINT 11.6mm 3.0mm IGBT CHIP FWDi CHIP TC POINT PLACE TO CONTACT A HEATSINK HEATSINK HEATSINK SIDE POWER TERMINALS 2 4.6mm + – – + HEATSINK Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VD = VDB = 15V, IC = 5A, VIN = 5V, Tj = 25°C — 1.70 2.20 Volts VD = VDB = 15V, IC = 5A, VIN = 5V, Tj = 125°C — 1.80 2.30 Volts -IC = 5A, VIN = 0V — 1.70 2.20 Volts 0.50 1.00 1.60 µS — 0.30 — µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage VCE(sat) VEC Inductive Load Switching Times ton trr VCC = 300V, VD = VDB = 15V, tC(on) IC = 5A, Tj = 125°C, — 0.30 0.50 µS toff VIN = 0 ⇔ 5V, Inductive Load, — 1.40 2.00 µS — 0.50 0.80 µS VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA Total of VP1-VNC, VN1-VNC — — 2.80 mA VUFB-U, VVFB-V, VWFB-W — — 0.55 mA Total of VP1-VNC, VN1-VNC — — 2.80 mA VUFB-U, VVFB-V, VWFB-W — — 0.55 mA VFOH VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts tC(off) Collector Cutoff Current ICES Control Sector Circuit Current ID VIN = 5V VD = VDB = 15V VIN = 0V Fault Output Voltage Input Current Short Circuit Trip Level* Supply Circuit Under-voltage Fault Output Pulse Width** ON Threshold Voltage IIN VIN = 5V 0.70 1.00 1.50 mA VSC(ref) VD = 15V* 0.43 0.48 0.53 Volts UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts tFO Vth(on) Applied between 20 — — µs — 2.1 2.6 Volts OFF Threshold Voltage Vth(off) UP, VP, WP-VNC, 0.8 1.3 — Volts ON/OFF Threshold Hysteresis Voltage Vth(hys) UN, VN, WN-VNC 0.35 0.65 — Volts * Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. **Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the UV condition exists or for 20µsec, whichever is longer. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Thermal Characteristics Characteristic Symbol Junction to Case Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 4.7 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) — — 5.4 °C/Watt Recommended Conditions for Use Characteristic Symbol Supply Voltage Min. Typ. Value Units VCC Applied between P-N Terminals 0 300 400 Volts VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-U, 13.0 15.0 18.5 Volts -1 — 1 V/µs Control Supply Voltage Condition VVFB-V, VWFB-W Control Supply Variation dVD, dVDB Arm Shoot-through Blocking Time Output r.m.s. Current* For Each Input Signal, TC ≤ 100°C 1.5 — — µs IO fPWM = 5kHZ tDEAD VCC = 300V, VD = VDB = 15V, — — 2.5 Arms IO fPWM = 15kHZ P.F. = 0.8, Sinusoidal PWM, — — 1.5 Arms Tj ≤ 100°C, TC ≤ 100°C Allowable Minimum Input PWIN(on) 0.5 — — µs Pulse Width** PWIN(off) 0.5 — — µs -5.0 — 5.0 Volts VNC Voltage Variation VNC Between VNC-N (Including Surge) *The allowable r.m.s. current also depends on the actual application conditions. **DIP-IPM might not make response or work properly if the input signal plus width is less than the recommended minimum value. COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VD = 16.5V 8 13.5 6 4 2 0 0.5 1.0 1.5 2.0 2.5 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 4 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 10 0 2.0 3.0 Tj = 25°C COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 12 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.5 2.0 1.5 1.0 VD = VDB =15V Tj = 25°C Tj = 125°C 0.5 0 0 2 4 6 8 10 COLLECTOR-CURRENT, IC, (AMPERES) 12 Tj = 25°C Tj = 125°C IC = 5A 1.8 1.6 IC = 3A 1.4 IC = 1A 1.2 1.0 0.8 13 14 15 16 SUPPLY VOLTAGE, VD, (VOLTS) 17 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART N-SIDE) 6 4 VD = 15V Tj = 25°C Tj = 125°C 2 0.5 1.0 1.5 2.0 2.5 3.0 100 100 102 101 100 101 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART P-SIDE) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART P-SIDE) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 103 100 100 102 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 100 101 10-1 10-2 100 101 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS, PSW(on), (mJ/PULSE) 100 10-1 10-2 100 100 SWITCHING LOSS, PSW(on), (mJ/PULSE) VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 SWITCHING LOSS, PSW(off), (mJ/PULSE) 103 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 10-1 10-2 100 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS, PSW(off), (mJ/PULSE) 101 0 101 REVERSE RECOVERY TIME, trr, (ns) 8 0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CURRENT, Irr, (AMPERES) 10 REVERSE RECOVERY TIME, trr, (ns) COLLECTOR CURRENT, -IC, (AMPERES) 12 REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART N-SIDE) 10-1 10-2 100 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21962, PS21962-A, PS21962-C Intellimod™ Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 103 102 100 102 100 101 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART N-SIDE) 103 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 101 100 101 103 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE) VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME, tc(off), (ns) 102 102 101 100 VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) 102 101 100 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 101 COLLECTOR CURRENT, IC, (AMPERES) 103 103 SWITCHING TIME, tc(off), (ns) 103 101 100 103 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME, tc(on), (ns) SWITCHING TIME, toff, (ns) VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD VCC = 300V VCIN = 0 ⇔ 5V VD = VDB = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD COLLECTOR CURRENT, IC, (AMPERES) 102 100 SWITCHING TIME, tc(on), (ns) 103 102 100 101 104 6 104 SWITCHING TIME, ton, (ns) 104 VCC = 300V VCIN = 0 ⇔ 5V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING TIME, toff, (ns) SWITCHING TIME, ton, (ns) 104 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART P-SIDE)