< Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO DESCRIPTION The RA60H4452M1 is a 60-watt RF MOSFET Amplifier Module for 12.5-volt mobile radios that operate in the 440- to 520-MHz range. The battery can be connected directly to the drain of the enhancement-mode MOSFET transistors. Without the gate voltage (VGG=0V), only a small leakage current flows into the drain and the nominal output signal (Pout=60W) attenuates up to 60 dB. The output power and the drain current increase as the gate voltage increases. The output power and the drain current increase substantially with the gate voltage around 0V(minimum). The nominal output power becomes available at the state that VGG is 4V (typical) and 5V (maximum). At VGG=5V, the typical gate currents are 5mA.This module is designed for non-linear FM modulation, but may also be used for linear modulation by setting the drain quiescent current with the gate voltage and controlling the output power with the input power. BLOCK DIAGRAM 2 3 1 4 5 FEATURES 1 RF Input (Pin) • Enhancement-Mode MOSFET Transistors (IDD0 @ VDD=12.5V, VGG=0V) 2 Gate Voltage (VGG), Power Control 3 Drain Voltage (VDD), Battery • Pout>60W, T>40% @ VDD=12.5V, VGG=5V, Pin=50mW • Broadband Frequency Range: 440-520MHz • Metal shield structure that makes the improvements of spurious radiation simple • Low-Power Control Current IGG=5mA (typ) @ VGG=5V • Module Size: 67 x 19.4 x 9.9 mm • Linear operation is possible by setting the quiescent drain current with the gate voltages and controlling the output power with the input power. 4 RF Output (Pout) 5 RF Ground (Case) RoHS COMPLIANCE • RA60H4452M1 is a RoHS compliant product. • RoHS compliance is indicate by the letter “G” after the Lot Marking. • This product include the lead in the Glass of electronic parts and the lead in electronic Ceramic parts. However, it is applicable to the following exceptions of RoHS Directions. 1.Lead in the Glass of a cathode-ray tube, electronic parts, and fluorescent tubes. 2.Lead in electronic Ceramic parts. ORDERING INFORMATION: ORDER NUMBER SUPPLY FORM RA60H4452M1-101 Antistatic tray, 10 modules/tray Publication Date :Apr.2011 1 PACKAGE CODE: H2M < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO MAXIMUM RATINGS (Tcase=+25°C, ZG=ZL=50, unless otherwise specified) SYMBOL PARAMETER CONDITIONS RATING UNIT VDD Drain Voltage VGG<5V, Pin=0W 17 V VGG Gate Voltage VDD<12.5V, Pin=50mW 6 V Pin Input Power 100 mW Pout Output Power 80 W -30 to +100 °C -40 to +110 °C Tcase(OP) Operation Case Temperature Range f=440-520MHz, VGG<5V Tstg Storage Temperature Range The above parameters are independently guaranteed. ELECTRICAL CHARACTERISTICS (Tcase=+25°C, ZG=ZL=50, unless otherwise specified) SYMBOL PARAMETER F CONDITIONS Frequency Range MIN TYP MAX UNIT 440 - 520 MHz Pout Output Power VDD=12.5V 60 - - W T Total Efficiency VGG=5V 40 - - % - - -35 dBc - - 3:1 — nd 2fo 2 Harmonic Pin=50mW in Input VSWR IGG Gate Current VDD=0V, VGG=5V, Pin=0W - 5 6 mA IDD Leakage Current VDD=17V, VGG=0V, Pin=0W - - 1 mA — Stability — Load VSWR Tolerance VDD=10.0-15.2V, Pin=25-70mW, 5<Pout <65W (VGG control), Load VSWR=3:1 VDD=15.2V, Pin=50mW, No parasitic oscillation No degradation or Pout=60W (VGG control), Load VSWR=20:1 All parameters, conditions, ratings, and limits are subject to change without notice. Publication Date :Apr.2011 2 destroy — — < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO TYPICAL PERFORMANCE (Tcase=+25°C, ZG=ZL=50, unless otherwise specified) OUTPUT POWER, TOTAL EFFICIENCY, versus FREQUENCY 2nd, 3rd HARMONICS versus FREQUENCY -30 80 HARMONICS (dBc) 70 60 50 hT 40 V DD=12.5V V GG=5V Pin=50m W 30 20 -40 -50 2nd -60 -80 430 440 450 460 470 480 490 500 510 520 530 FREQUENCY f (MHz) INPUT VSWR versus FREQUENCY GATE CURRENT versus FREQUENCY 8 GATE CURRENT I GG(mA) V DD=12.5V V GG=5V Pin=50m W 4 3 2 r in 7 5 4 3 1 0 430 440 450 460 470 480 490 500 510 520 530 FREQUENCY f (MHz) OUTPUT POWER, POWER GAIN and DRAIN CURRENT versus INPUT POWER OUTPUT POWER, POWER GAIN and DRAIN CURRENT versus INPUT POWER 24 60 20 Gp 16 30 12 20 8 f=440MHz, V DD=12.5V, V GG=5V 10 4 0 -5 0 5 10 15 50 20 Gp 40 16 30 12 20 8 IDD 10 -5 16 30 12 20 8 f=490MHz, V DD=12.5V, V GG=5V 4 0 5 10 20 15 24 50 20 Gp 40 16 30 12 20 8 IDD f=520MHz, V DD=12.5V, V GG=5V 10 4 0 0 0 15 Pout POWER GAIN Gp(dB) 20 Gp OUTPUT POWER Pout (dBm) 50 -5 10 60 DRAIN CURRENT I DD (A) POWER GAIN Gp(dB) OUTPUT POWER Pout (dBm) 24 Pout -10 5 OUTPUT POWER, POWER GAIN and DRAIN CURRENT versus INPUT POWER 60 10 0 INPUT POWER P in(dBm) OUTPUT POWER, POWER GAIN and DRAIN CURRENT versus INPUT POWER IDD 4 0 -10 20 INPUT POWER P in(dBm) 40 f=470MHz, V DD=12.5V, V GG=5V 0 0 -10 24 Pout POWER GAIN Gp(dB) 50 DRAIN CURRENT I DD (A) Pout OUTPUT POWER Pout(dBm) 60 IDD V DD=12.5V V GG=5V Pin=50m W 2 1 430 440 450 460 470 480 490 500 510 520 530 FREQUENCY f (MHz) 40 IGG 6 DRAIN CURRENT I DD(A) INPUT VSWR r in (-) 5 POWER GAIN Gp(dB) 3rd -70 10 430 440 450 460 470 480 490 500 510 520 530 FREQUENCY f (MHz) OUTPUT POWER Pout(dBm) V DD=12.5V V GG=5V Pin=50m W Pout 0 -10 20 INPUT POWER P in(dBm) -5 0 5 10 INPUT POWER P in(dBm) Publication Date :Apr.2011 3 15 20 DRAIN CURRENT I DD (A) TOTAL EFFICIENCY(%) OUTPUT POWER Pout (W) 90 < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO TYPICAL PERFORMANCE (Tcase=+25°C, ZG=ZL=50, unless otherwise specified) OUTPUT POWER and DRAIN CURRENT versus DRAIN VOLTAGE 20 100 18 90 16 70 14 60 12 50 10 IDD 8 30 6 20 4 10 0 8 10 12 14 12 50 10 IDD 40 8 30 6 20 4 2 10 2 0 0 16 0 2 4 DRAIN VOLTAGE VDD (V) 20 100 18 90 16 14 60 12 50 10 IDD 40 8 30 6 20 4 10 0 2 4 6 8 10 12 14 OUTPUT POWER Pout (W) 70 Pout DRAIN CURRENT I DD (A) OUTPUT POWER Pout (W) 80 14 60 12 50 10 IDD 40 8 4 10 2 0 0 0 2 4 IDD 40 8 30 6 20 4 IGG 2 0 OUTPUT POWER Pout(W) 80 DRAIN CURRENT I DD (A) 90 16 GATE CURRENT I GG(mA) OUTPUT POWER Pout(W) 18 10 4 5 12 50 8 30 6 20 10 40 8 30 6 20 4 IGG 0 4 5 OUTPUT POWER Pout (W) 80 DRAIN CURRENT I DD (A) 90 16 GATE CURRENT I GG(mA) OUTPUT POWER Pout (W) IDD 3 10 IDD 40 18 14 2 14 60 4 IGG 2 0 0 12 1 16 Pout 1 2 3 4 5 6 OUTPUT POWER and DRAIN CURRENT versus GATE VOLTAGE 60 0 16 GATE VOLTAGE V GG(V) Pout 10 14 18 70 6 90 50 12 0 OUTPUT POWER and DRAIN CURRENT versus GATE VOLTAGE 70 10 f=470MHz, V DD=12.5V, Pin=50m W GATE VOLTAGE V GG(V) f=490MHz, V DD=12.5V, Pin=50m W 8 10 0 80 6 OUTPUT POWER and DRAIN CURRENT versus GATE VOLTAGE 50 3 16 70 2 14 2 18 6 12 1 Pout 20 60 0 16 DRAIN VOLTAGE V DD (V) Pout 10 14 20 80 16 90 70 12 30 OUTPUT POWER and DRAIN CURRENT versus GATE VOLTAGE f=440MHz, V DD=12.5V, Pin=50m W 10 f=520MHz, V GG=5V, Pin=50m W DRAIN VOLTAGE VDD (V) 80 8 OUTPUT POWER and DRAIN CURRENT versus DRAIN VOLTAGE 100 f=490MHz, V GG=5V, Pin=50m W 6 DRAIN VOLTAGE V DD (V) OUTPUT POWER and DRAIN CURRENT versus DRAIN VOLTAGE 90 14 60 DRAIN CURRENT I DD (A) 6 16 DRAIN CURRENT I DD (A) 4 70 18 GATE CURRENT I GG(mA) 2 80 Pout DRAIN CURRENT I DD (A) 40 20 f=470MHz, V GG=5V, Pin=50m W GATE CURRENT I GG(mA) OUTPUT POWER Pout(W) 80 Pout OUTPUT POWER Pout(W) f=440MHz, V GG=5V, Pin=50m W 90 DRAIN CURRENT I DD (A) 100 DRAIN CURRENT I DD (A) OUTPUT POWER and DRAIN CURRENT versus DRAIN VOLTAGE 18 f=520MHz, V DD=12.5V, Pin=50m W 70 Pout 16 14 60 12 IDD 50 10 40 8 30 6 20 2 10 0 0 6 4 IGG 0 0 GATE VOLTAGE V GG(V) 1 2 3 4 GATE VOLTAGE V GG(V) Publication Date :Apr.2011 4 2 5 6 < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO OUTLINE DRAWING (mm) 67±1 ④ 18±1 10.7±1 ③ 15±1 ① ② 4±0.5 49.8±1 2-R2±0.5 19.4±1 (3.26) 60±1 12.5±1 0.6±0.2 17±1 44±1 (2.6) (9.9) 3.1+0.6/-0.4 7.3±0.5 56±1 Publication Date :Apr.2011 5 1 RF Input (Pin ) 2 Gate Voltage(VGG) 3 Drain Voltage (VDD) 4 RF Output (Pout) 5 RF Ground (Case) < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO TEST BLOCK DIAGRAM Power Meter 1 Signal Generator Attenuator Preamplifier 2 3 4 Z L =50 Ω Z G =50 Ω Attenuator Spectrum Analyzer 5 DUT Directional Coupler Directional Coupler C1 Attenuator Power Meter C2 + DC Power Supply V GG + DC Power Supply V DD C1, C2: 4700pF, 22uF in parallel 1 RF Input (Pin) 2 Gate Voltage (VGG) 3 Drain Voltage (VDD) 4 RF Output (Pout) 5 RF Ground (Case) EQUIVALENT CIRCUIT 3 1 4 5 2 Publication Date :Apr.2011 6 < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO RECOMMENDATIONS and APPLICATION INFORMATION: Construction: This module consists of a glass-epoxy substrate soldered onto a copper flange. For mechanical protection, a metal cap is attached (which makes the improvement of RF radiation easy). The MOSFET transistor chips are die bonded onto metal, wire bonded to the substrate, and coated with resin. Lines on the substrate (eventually inductors), chip capacitors, and resistors form the bias and matching circuits. Wire leads soldered onto the glass-epoxy substrate provide the DC and RF connection. Following conditions must be avoided: a) Bending forces on the glass-epoxy substrate (for example, by driving screws or from fast thermal changes) b) Mechanical stress on the wire leads (for example, by first soldering then driving screws or by thermal expansion) c) Defluxing solvents reacting with the resin coating on the MOSFET chips (for example, Trichloroethylene) d) ESD, surge, overvoltage in combination with load VSWR, and oscillation ESD: This MOSFET module is sensitive to ESD voltages down to 1000V. Appropriate ESD precautions are required. Mounting: A thermal compound between module and heat sink is recommended for low thermal contact resistance. The module must first be screwed to the heat sink, then the leads can be soldered to the printed circuit board. M3 screws are recommended with a tightening torque of 4.0 to 6.0 kgf-cm. Soldering and Defluxing: This module is designed for manual soldering. The leads must be soldered after the module is screwed onto the heat sink. The temperature of the lead (terminal) soldering should be lower than 350°C and shorter than 3 second. Ethyl Alcohol is recommend for removing flux. Trichloroethylene solvents must not be used (they may cause bubbles in the coating of the transistor chips which can lift off the bond wires). Thermal Design of the Heat Sink: At Pout=60W, VDD=12.5V and Pin=50mW each stage transistor operating conditions are: Pin Pout Rth(ch-case) IDD @ T=40% VDD Stage (W) (W) (°C/W) (A) (V) st 1 0.05 2.2 2.24 1.5 12.5 nd 2 2.2 60.0 0.45 10.5 The channel temperatures of each stage transistor Tch = Tcase + (VDD x IDD - Pout + Pin) x Rth(ch-case) are: Tch1 = Tcase + (12.5V x 1.5A – 2.5W + 0.05W) x 2.24°C/W = Tcase + 36.5 °C Tch2 = Tcase + (12.5V x 10.5A – 60.0W + 2.5W) x 0.45°C/W = Tcase + 33.2 °C For long-term reliability, it is best to keep the module case temperature (Tcase) below 90°C. For an ambient temperature Tair=60°C and Pout=60W, the required thermal resistance Rth (case-air) = ( Tcase - Tair) / ( (Pout / T ) - Pout + Pin ) of the heat sink, including the contact resistance, is: Rth(case-air) = (90°C - 60°C) / (60W/40% - 60W + 0.05W) = 0.33 °C/W When mounting the module with the thermal resistance of 0.33 °C/W, the channel temperature of each stage transistor is: Tch1 = Tair + 66.5 °C Tch2 = Tair + 63.2 °C The 175°C maximum rating for the channel temperature ensures application under derated conditions. Publication Date :Apr.2011 7 < Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO Output Power Control: Depending on linearity, the following three methods are recommended to control the output power: a) Non-linear FM modulation at high power operating: By the gate voltage(VGG).When the gate voltage is close to zero, the nominal output signal (Pout=60W) is attenuated up to 60 dB and only a small leakage current flows from the battery into the drain. Around VGG=0V(minimum), the output power and drain current increases substantially. Around VGG=4V (typical) to VGG=5V (maximum), the nominal output power becomes available. b) Linear AM modulation: By RF input power Pin. The gate voltage is used to set the drain’s quiescent current for the required linearity. Oscillation: To test RF characteristics, this module is put on a fixture with two bias decoupling capacitors each on gate and drain, a 4.700 pF chip capacitor, located close to the module, and a 22 µF (or more) electrolytic capacitor. When an amplifier circuit around this module shows oscillation, the following may be checked: a) Do the bias decoupling capacitors have a low inductance pass to the case of the module? b) Is the load impedance ZL=50? c) Is the source impedance ZG=50? ATTENTION: 1.High Temperature; This product might have a heat generation while operation,Please take notice that have a possibility to receive a burn to touch the operating product directly or touch the product until cold after switch off. At the near the product,do not place the combustible material that have possibilities to arise the fire. 2. Generation of High Frequency Power; This product generate a high frequency power. Please take notice that do not leakage the unnecessary electric wave and use this products without cause damage for human and property per normal operation. 3. Before use; Before use the product,Please design the equipment in consideration of the risk for human and electric wave obstacle for equipment. PRECAUTION FOR THE USE OF MITSUBISHI SILICON RF POWER AMPLIFIER DEVICES: 1.The specifications of mention are not guarantee values in this data sheet. Please confirm additional details regarding operation of these products from the formal specification sheet. For copies of the formal specification sheets, please contact one of our sales offices. 2.RA series products (RF power amplifier modules) and RD series products (RF power transistors) are designed for consumer mobile communication terminals and were not specifically designed for use in other applications. In particular, while these products are highly reliable for their designed purpose, they are not manufactured under a quality assurance testing protocol that is sufficient to guarantee the level of reliability typically deemed necessary for critical communications elements. In the application, which is base station applications and fixed station applications that operate with long term continuous transmission and a higher on-off frequency during transmitting, please consider the derating, the redundancy system, appropriate setting of the maintain period and others as needed. For the reliability report which is described about predicted operating life time of Mitsubishi Silicon RF Products , please contact Mitsubishi Electric Corporation or an authorized Mitsubishi Semiconductor product distributor. 3.RA series products and RD series products use MOSFET semiconductor technology. They are sensitive to ESD voltage therefore appropriate ESD precautions are required. 4.In order to maximize reliability of the equipment, it is better to keep the devices temperature low. It is recommended to utilize a sufficient sized heat-sink in conjunction with other cooling methods as needed (fan, etc.) to keep the case temperature for RA series products lower than 60deg/C under standard conditions, and less than 90deg/C under extreme conditions. 5.RA series products are designed to operate into a nominal load impedance of 50. Under the condition of operating into a severe high load VSWR approaching an open or short, an over load condition could occur. In the worst case there is risk for burn out of the transistors and burning of other parts including the substrate in the module. 6.The formal specification includes a guarantee against parasitic oscillation under a specified maximum load mismatch condition. The inspection for parasitic oscillation is performed on a sample basis on our manufacturing line. It is recommended that verification of no parasitic oscillation be performed at the completed equipment level also. 7.For specific precautions regarding assembly of these products into the equipment, please refer to the supplementary items in the specification sheet. 8.Warranty for the product is void if the products protective cap (lid) is removed or if the product is modified in any way from it’s original form. 9.For additional “Safety first” in your circuit design and notes regarding the materials, please refer the last page of this data sheet. 10. Please refer to the additional precautions in the formal specification sheet. Publication Date :Apr.2011 8 < PRELIMINARY or TENTATIVE Silicon RF Power Modules > RA60H4452M1 RoHS Compliance, 440-520MHz 60W 12.5V, 2 Stage Amp. For MOBILE RADIO Keep safety first in your circuit designs! Mitsubishi Electric Corporation puts the maximum effort into making semiconductor products better and more reliable, but there is always the possibility that trouble may occur with them. Trouble with semiconductors may lead to personal injury, fire or property damage. Remember to give due consideration to safety when making your circuit designs, with appropriate measures such as (i) placement of substitutive, auxiliary circuits, (ii) use of non-flammable material or (iii) prevention against any malfunction or mishap. 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Please contact Mitsubishi Electric Corporation or an authorized Mitsubishi Semiconductor product distributor when considering the use of a product contained herein for any specific purposes, such as apparatus or systems for transportation, vehicular, medical, aerospace, nuclear, or undersea repeater use. •The prior written approval of Mitsubishi Electric Corporation is necessary to reprint or reproduce in whole or in part these materials. •If these products or technologies are subject to the Japanese export control restrictions, they must be exported under a license from the Japanese government and cannot be imported into a country other than the approved destination. Any diversion or re-export contrary to the export control laws and regulations of Japan and/or the country of destination is prohibited. •Please contact Mitsubishi Electric Corporation or an authorized Mitsubishi Semiconductor product distributor for further details on these materials or the products contained therein. © 2011 MITSUBISHI ELECTRIC CORPORATION. ALL RIGHTS RESERVED. Publication Date :Apr.2011 9