SC2434 TriPhase Current Mode Controller with Power Good POWER MANAGEMENT Description Features ! ! ! ! ! ! ! The SC2434, a tri-phase, current mode controller is designed to work with Semtech smart synchronous drivers, such as the SC1205, SC1206, and SC1207 to provide the DC/DC converter solution for the most demanding Microprocessor applications. Input current sensing is used to guarantee precision phase to phase current matching using a single sense resistor on the input power line. This topology reduces the power loss and complexity associated with output current sense methods. Multi phase operation allows significant reduction in input/output ripple while enhancing transient response. Two or three phase operation is selectable. The DAC step size and range are programmable with external components thus allowing compliance with new and emerging VID ranges. A novel approach implements active droop to minimize output capacitors during load transients. ! ! ! ! ! 12V input Input sensing current mode control Selectable 2 or 3 phase operation Precision, pulse by pulse phase current matching Active drooping allows for best transient response Programmable internal oscillator to 1.5 MHz Programmable DAC step size/offset allows compliance with VRM9.0 and VRM9.2 VID 11111 Inhibit (No CPU) Externally programmable soft-start 0% minimum duty cycle improves transient response Cycle by cycle current limiting plus hiccup Power good signal Applications ! Intel Pentium-4 microprocessors ! High performance desktop systems Typical Application Circuit L1 +12V_ATX R1 3m 600nH + C1 2200uF/16v + C2 2200uF/16v + C3 2200uF/16v C5 C6 4.7uF 4.7uF +12V R2 2R2 D1 C4 1uF C75 1N4148 0.33uF M1 L2 R5 20 3 4 5 6 7 8 9 10 C20 1500uF/6.3V C21 1500uF/6.3V C25 1500uF/6.3V C26 1500uF/6.3V L4 C28 1500uF/6.3V 600nH C30 1500uF/6.3V C32 1500uF/6.3V 1uF +12V 2R2 C17 1uF C76 1N4148 0.33uF M3 L3 VID4 VCC VID3 BGOUT VID2 OUT1 VID1 OUT2 VID0 OUT3 PGIN PC ERROUT AGND PGOUT OC- FB OC+ OSCREF DACREF 20 R10 19 18 C13 10nF DRN PGND TG BG BST VS CO EN 1R 8 7 6 5 600nH D5 1N4148 R11 1 SM/R_1206 M4 16 U3 C23 SC1205 15 C22 1nF 2.2nF 14 C24 1uF 13 12 +12V 11 R14 2R2 D3 C27 1uF C77 1N4148 0.33uF M5 R15 1K R_COMP R_OSC 31.6K 1 2 3 4 17 SC2434 75K + 2 R_DRP + 1 C29 100nF C19 1500uF/6.3V 2.2nF U2 PWR_GOOD + C12 D2 R8 NO POP R13 5.1K + C9 1nF R9 VID1 V_PULL_UP C18 1500uF/6.3V + Differential Pair C16 4.7uF VID2 +5V C14 1500uF/6.3V + C15 1uF VID3 C11 SC1205 VID4 +5V_ATX C10 1500uF/6.3V U1 C8 1uF VID0 C7 1500uF/6.3V + R6 1 SM/R_1206 M2 + D4 1N4148 + 600nH 8 7 6 5 + R29 100 DRN PGND TG BG BST VS CO EN + 1 2 3 4 R3 2R2 + VCCVID_PWRGD(Open Collector Input) VOUT R4 1R R_DAC 37.4K R16 1R 187K 1 2 3 4 C31 470pF C_COMP 18pF DRN PGND TG BG BST VS CO EN 8 7 6 5 D6 1N4148 M6 R17 1 SM/R_1206 U4 +5V R_OS 46.4K R_FB R19 750 C34 SC1205 C33 1nF R20 1K 10K C35 2.2nF PGND 1uF Differential Pair AGND May 18, 2005 1 www.semtech.com SC2434 POWER MANAGEMENT Absolute Maximum Ratings PRELIMINARY Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified in the Electrical Characteristics section is not implied. Parameter Symbol Maximum Units Input DC Rail Voltage to GND VIN 18 V Ambient Temperature Range TA 0 to 70 °C Junction Temperature TJ 0 to 125 °C Thermal Resistance Junction to Case θJ C 20 °C/W Thermal Resistance Junction to Ambient θJ A 60 °C/W Storage Temperature Range TSTG -65 to +150 °C Lead Temperature (Soldering) 10 Sec. TLEAD 300 °C Electrical Characteristics Unless specified: VCC = +12V, TAMB = 25°C, RDAC = 37.4kΩ, ROSC = 28.5kΩ. See Typical Application Circuit Parameter Conditions Min Typ Max Unit 10 12 14 V VCC = 12.0V 10 15 mA CBG = 4.7nF 1.5 V 6 kΩ VCC = 10.0V ~ 14.0V .5 mV/V RFB = 10kΩ , RDAC = 37.4kΩ 25 mV Temperature Stability 0°C < TAMB < 70°C 0.5 % Voltage Accuracy 0°C < TAMB < 70°C Chip_Supply IC Supply Voltage IC Supply Current Reference Section Bandgap Output Source Impedance Supply Rejection VID Step -0.8 +0.8 % 300 1500 kHz 825 kHz Oscillator Section Frequency Range Frequency Accuracy VIN = 12.0V Temperature Stability 0°C < TAMB < 70°C 675 750 ±5 % Input Offset Voltage ±5 mV Input Offset Current 0.1 µA 1V < VERROUT < 4V 90 dB PSRR VCC = 9 - 14V 80 dB Output Sink Current VERROUT = 1V 2.5 mA Output Source Current VERROUT = 4V 2 mA Unity Gain Bandwidth IO < 100µA 1.6 MHz Slew Rate IO < 100µA Voltage Error Amplifier Open Loop Gain 2005 Semtech Corp. 10 2 V/µS www.semtech.com SC2434 POWER MANAGEMENT Electrical Characteristics (Cont.) Unless specified: VCC = +12V, TAMB = 25°C, RDAC = 37.4kΩ, ROSC = 28.5kΩ. See Typical Application Circuit Parameter Test Conditions Min Typ Max Unit Amplifier Gain (VOC- - VOC+) < 120mV 18.9 19.3 19.7 V/V Input Offset Voltage, Input Referred (VOC- - VOC+) < 120mV 4 mV CMRR VICM = 9 ~ 14V @ DC 80 dB PSRR VCC = 9 ~ 14V @ DC 80 dB VCC ±0.3 V VOC- - VOC+ 120 mV Current limit activation to OUT1, OUT2 & OUT3 switching off 60 ns Ramp-up Threshold 7.5 V Ramp-down Threshold 7.25 V FOSC = 500kHz, PC pin floating 31 % FOSC = 500kHz, PC pin grounded 47 % RL = 10kΩ , high 2.5 V RL = 10kΩ , low 0.8 RL = 100kΩ , high 3.3 RL = 100kΩ , low 0.2 Current Sense Amplifier Input Common Mode Range Max Differential Signal/Current Limit Threshold I-Limit Delay Vcc UVLO Outputs (OUT 1, OUT 2, OUT 3) Max Duty Cycle Per Phase Output Voltage V Logic Input VID Logic Threshold (1) (2) VID Logic Impedance 0.8 Internal pull-up = 2.5V 2 25 V kΩ Phase Control Logic Threshold (2) Internal Pull-up 0.8 PC pin open circuit Internal Pull-up Impedance 2 V 2.5 V 25 kΩ Power Good Signal Off Leakage Current Power Good Max Sink Current PWRGOOD = Logic high PWRGOOD < 0.8V Power Good Threshold 2 4 µA mA 0.8 V Notes: 1. If VIDs are left open, no external pull-up is required. When external pull-up is needed, use 3.3V. 2. Max logic input is recommended to be less than 5.5V. 2005 Semtech Corp. 3 www.semtech.com SC2434 POWER MANAGEMENT Pin Configuration PRELIMINARY Ordering Information Device Package Temp. Range (TA) SC2434SWTR (1) SOIC-20 0 - 70oC SC2434TSTR (1) TSSOP-20 0 - 70oC SC2434SWTRT (1,2) SOIC-20 0 - 70oC SC2434TSTRT (1,2) TSSOP-20 0 - 70oC Top View VID4 VCC VID3 BGOUT VID2 OUT1 VID1 OUT2 VID0 OUT3 PGIN PC ERROUT SC2434EVB (3) AGND PGOUT OC- FB OC+ OSCREF Evaluation Board Note: (1) Only available in tape and reel packaging. A reel contains 1000 devices for the SOIC-20 and 2500 devices for the TSSOP-20 package. (2) Lead free package. Devices are fully WEEE and RoHS compliant. (3) Specify SOIC-20 or TSSOP-20 package. DACREF (20-Pin SOIC or TSSOP) Pin Descriptions Pin# Pin Name 1 VID4 2 VID3 3 VID2 4 VID1 5 VID0 LSB 6 PGIN Power good input. Connect this pin to regulator output through a resistor divider. 7 ERROUT 8 PGOUT 9 FB 10 OSCREF Oscillator frequency setting. 11 DACREF DAC current setting. 12 OC+ Supply input current sense, positive input. 13 OC- Supply input current sense, negative input. 14 AGND 15 PC 16 OUT3 PWM output for phase 3. When PC pin is grounded OUT3 is disabled. 17 OUT2 PWM output for phase 2. 18 OUT1 PWM output for phase 1. 19 BGOUT Bandgap reference. 20 VCC Chip positive supply. 2005 Semtech Corp. Pin Function MSB Error-amplifier output. Power good output signal (open collector). Error-amplifier inverting input. Analog ground pin. Phase control. Leave it floating or high for 3 phase operaton. Ground it for 2 phase operation. 4 www.semtech.com SC2434 POWER MANAGEMENT Block Diagram Applications Information- Output Voltage Output Voltage Unless specified: 0 = GND; 1 = High (or Floating). TA = 25°C, VCC = 12V, 3-Phase operation . VID4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2005 Semtech Corp. VID3 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 VID2 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 VCCCORE VID1 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 5 VID0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 (VDC) Output Off 1.1 1.125 1.15 1.175 1.2 1.225 1.25 1.275 1.3 1.325 1.35 1.375 1.4 1.425 1.45 1.475 1.5 1.525 1.55 1.575 1.6 1.625 1.65 1.675 1.7 1.725 1.75 1.775 1.8 1.825 1.85 www.semtech.com SC2434 POWER MANAGEMENT Applications Information PRELIMINARY Theory of Operation The simplified voltage regulator (VR) based on SC2434 is depicted in Fig. 1. The key timing chart is also shown in the same picture. The 12V input power passes through the input filter establishing the input power rail. The current sensing resistor located at positive input rail monitors the top FET currents of all the phases. An internal differential amplifier amplifies the voltage across the current sensing resistor. The output of the current amplifier and an internally generated saw tooth ramp signal are added together to be the PWM carrier signal. This signal meets the output of the error amplifier at the pulse width modulator (PWM). The output of the PWM is then divided into three phases alternately to be the inputs of the synchronous drivers. Flexible VID The VID circuitry reads the 5 bit digital command and converts it into a current flowing into the inverting input pin of the error amplifier. The output current of the DAC produces a voltage offset on the feedback resistor, RFB (see Fig. 1), which changes the set point of the converter output voltage for different VID combinations. Active Voltage Positioning By programming the gain of the error amplifier, one can easily and accurately implement adaptive output voltage positioning. This is equivalent to programming the VR output impedance in an active manner. The advantage of allowing the VR certain output impedance (typically 1~3 mOhm) is that one can use a minimum amount of high quality output bulk capacitors to meet the voltage regulation requirement. Hence, the cost and the size of the VR solution can be significantly reduced. Feedback and Regulation The feedback circuitry reads the regulator output voltage and compares it with an accurately trimmed bandgap voltage reference, which is 1.5V with less then 0.8% tolerance. The compensation network allows optimization of the control-loop for system stability and fast transient responses. SC2434 Fig.1 - The simplified voltage regulator based on SC2434. 2005 Semtech Corp. 6 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) Phase Current Balance Input voltage One of the fundamental challenges for multi-phase solutions is to balance the phase currents to achieve the best possible electrical and thermal performance. It is quite easy to use the SC2434 control topology to achieve very good phase current balance. Since the current of all the phases passes through the same current sensing component and the same current current of all the phases are well balanced on pulse by pulse basis. This control results in small and even output voltage ripple and evenly distributed thermal load. Additional advantages of using input current mode are less sensing circuitry, less IC pins, and less power loss on the sensing resistor comparing sensing inductor current on the output side. Fig. 2 shows the waveform of inductor currents under heavy load conditions, which clearly demonstrates the excellent performance of SC2434 on balancing the phase current. Input voltage Output voltage voltage. Fig. 3 shows the measured waveforms of power up and power down. Fig. 3 - Shows the measured waveforms of power up and power down. Over Current Protection (OCP) When sensed current signal across the differential input of the current amplifier exceeds 120mV typical value, OCP circuitry will pull down the error amplifier output voltage and also discharge the soft start capacitor. The pull down of the error amplifier will not be released until the soft capacitor is discharged bellow 0.3V. At this point, the PWM outputs are reactivated and the soft start capacitor begins to charge up again through the internal 6 Kohm resistor. The VR will try to bring up the output voltage until the over load or short circuit condition is removed. The hiccup mode OCP can significantly reduce the average output current under overload conditions. The hiccup timing is controlled by the soft start time constant. Please also notice that the OCP threshold has less than 10% tolerance, hence, the onset of the OCP is quite accurate. The advantage is that the VR designer does not need to reserve big thermal headroom to deal with the worst-case operation when load is over 100% but the OCP has yet not been triggered. An RC filter is needed to filter out the leading edge voltage spike across the current sensing resistor to prevent false triggering of the OCP. The time constant should be around 200nS (please see application schematic). Fig. 2 - Measured inductor currents of SC2434 3-phase VR under heavy load condition. Under Voltage Lockout (UVLO) During power up, when UVLO circuitry detects the chip supply (Vcc) be bigger than 7.5V (typical value with proper hysteresis), the bandgap voltage reference starts to charge the external soft start capacitor through a 6 Kohm internal resistor. When soft start capacitor voltage reaches 0.5V, the output voltage starts to build up which follows the exponential voltage profile of the soft start capacitor. The soft start process ensures that the output voltage will have no over shoot. During power down, UVLO will discharge the soft start capacitor to shut of the PWM. The load will absorb the energy in the output filter and no resonance will occur. Hence, the CPU will not see any negative 2005 Semtech Corp. Output voltage Power Good SC2434 features a power good input and an open collector power good output. The VR output voltage is scaled down through a resistive divider and this signal is fed into PGIN (power good input) pin. The scaled VR output voltage has to be bigger than 0.8V otherwise the power good output pin is pulled down. A 5 Kohm pull-up resistor and a 0.1uF capacitor to ground are recommended to prevent false trigger during logic transition. 7 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) PRELIMINARY Program The Controller full-load operation be 75% of the given OCP threshold: Please refer to Fig. 1 and the application schematics in this data sheet for the discussion. The resistor from pin 10 to ground, ROSC, programs the switching frequency. The resistor from pin 11 to ground, RDAC, sets the DAC current step size. The resistors, RFB, ROS , and RDRP set the DAC step size, the output voltage set point, and the droop, respectively. R sense Programming The Switching Frequency The oscillator frequency can be selected first by setting the value of ROSC as given below: 28.5 . KΩ . Programming The Dynamic (Active) Droop 750 . KHz To optimize transient responses, the SC2434 actively regulates output voltage as a function of output current. At zero current the output is positioned to the upper limit of the regulation window. As the load increases, the output “droops” towards the lower limit. This makes optimum use of the output voltage error band, yielding minimum output capacitor size and cost. F osc The per phase switching frequency is 1/3 of the oscillator frequency in three-phase mode. It is recommended that per phase switching frequency is 200~300KHz for good trade off of efficiency vs. transient responses. Programming The DAC Step Size The SC2434 allows programming of the output voltage and the DAC step size by selecting external resistors. The LSB of the DAC current is given by: I DAC_LSB The droop is adjusted by setting the DC gain of the error amplifier. This is done by choosing the resistor from the ERROUT pin to the FB pin (RDRP) of the controller. While the optimum value of RDRP may be derived experimentally, the following equation can provide the first order calculation for given droop slope: 1 . V bg 16 R DAC where Vbg is the trimmed voltage reference (Vbg = 1.5V) and RDAC is the resistor from pin 11 to ground. For the given VID step size (25mV for VRM9.0 and VRM9.2 specifications), the feedback resistor can be calculated according to the LSB of DAC current: R FB R drp R FB . R sense . G ca ∆I out . N phase ∆V out where Rsense is the current sensing resistance after taken into account of attenuation, and Gca is the gain of the current amplifier while Nphase is number of phases being used. VID step I DAC_LSB The above two equations are for choosing RDAC and RFB simultaneously. The advantage of this method is that new VID step size can be accommodated by modifying external components while maintaining the required precision. Any output interconnection impedance not within the feedback loop can contribute to additional drooping. This effect has to be taken into account. Usually, when testing the regulation at different CPU pins, the results may vary slightly by same token. Choose Current Sensing Resistor According To The Threshold Of OCP It is important to use surface mount current sensing resistor to minimize the parasitic inductance for accurate correlation between the above equation and the test results. This is because the inductive contribution, which may also The SC2434 controller has an over current protection (OCP) threshold of 120mV. The normal practice is to let the peak voltage across the sensing resistor corresponding to 2005 Semtech Corp. I peak where Ipeak is the peak current of the output inductor. Since the choice of sensing resistor values are limited, typically 3 mOhm, 4 mOhm, or 5 mOhm, it is recommended to choose the sensing resistor with a bigger value than that was calculated, and to use a resistive divider to get the equivalent Rsense value. The two attenuation resistors should have value of 20 Ohm in parallel. A filter capacitor of 10nF is also needed to be across the OC+ and OC- pins of the controller IC. Please refer the application circuit schematic. MathCAD programs are available to calculate the required parameters upon request. R OSC 75% "120mV 8 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) H p_ccm( s , R) . H c( s ) Loop( s , R) be caused by layout inductances, may alter the PWM comparator trip point. The value of RDRP may have to be adjusted to compensate for such parasitic effects. It must be noted that the current amplifier gain is quite precise, with greater than 80dB of Common Mode Rejection Ratio (CMRR). Thus the droop accuracy is primarily based upon external components tolerances. By employing 1% current sensing element with very low temperature coefficient, this topology is proved to be the best comparing the schemes of using Rdson sensing and using inductor winding resistance sensing. The accurate drooping translates into minimum amount output bulk capacitor needed to meet the voltage regulation specifications and the least system cost. 1/(R*C) POWER STAGE -1 Vin/( VR*N phas e) Fsw/2 Power St age 1/(E SRC) Rdrp -2 Rdrp/R fb Pol e Compensator Ccomp Rcomp 1/(R*C) Ccomp Zero Vout Copam -1 Loop G ain - 0dB Err_A mp Fsw/2 Verror + 0 -2 Programming The DC Level Of The Output Voltage Kirchoff’s current law can be applied to the error amplifier’s inverting input (see Fig. 1) to calculate ROS, the DC level setting resistor. For given output voltage set point and VID setting, the resistance can be calculated by: R os Fig. 4 - Loop gain and compensation of the current mode troller. where Copam is the equivalent internal capacitor across the error amplifier output and the inverting input with a value of 11pF. V bg V set V bg R FB V eo V bg R drp N DAC_STEP. I DAC_LSB The power stage transfer function under continuous conduction mode can be approximated by: where NDAC_STEP is the number of VID steps down from the highest set point (VID=00000). For example, when VID [4:1]=00100, N DAC_STEP = 4. V EO is the error amplifier output voltage and, as a first approximation, it is equal to 1..7V. Again, VBG = Precision Reference Voltage = 1.5V. The final value of R OS may need to be fine tuned experimentally after the droop resistor has been chosen. H p_ccm ( s , R) 1 G pwm. (1 s . R. C) . 1 s . C. R c s 1.5. π .F s s π .F s 2 where GPWM is the low frequency gain of the power stage. The power stage has an ESR zero, a dominant pole at low frequency, and a pair of complex pole located at one half of the switching frequency. The parameter used here are defined as below: C = output bulk capacitance R = load resistance RC = ESR of output bulk capacitor FSW = switching frequency Control Loop Compensation The current mode control yields a power supply easy to compensate because the power stage has first order (single pole) behavior. The SC2434 provides internal slope compensation to avoid sub harmonic oscillation of the current loop. The added ramp signal has 300mV peak-topeak amplitude and the ramp frequency is as same as the oscillator frequency. The PWM gain is defined as: As depicted in Fig. 4, the gain for the voltage feedback loop can be expressed as a product of the power stage gain and the compensator gain: 2005 Semtech Corp. con- G pw m 9 R ! N phase Rsense· G C A www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) PRELIMINARY The compensator transfer function has two poles and one zero: 1 H c( s) R drp R FB . 1 s ω p1 Loop-Gain (dB) 40 20 s mag_Loop ωz . 1 (i,R ) 0 0 20 s ω p2 40 100 3 1 .10 4 1 .10 F i 5 1 .10 6 1 .10 LoopGain (Degree) 180 To optimize the transient responses, it is recommended that: · To use the first compensator pole to cancel the power stage ESR zero; · To place the compensator zero at one half of the switching frequency; · And to place the second compensator pole at high frequency. 90 phase_Loop 0 90 180 100 3 1 .10 4 1 .10 F i 5 1 . 10 6 1 .10 Fig. 5 - Loop gain Bode plot based on control loop model. The Bode plots based this model and those obtained from experiment are depicted in Fig. 5 and Fig. 6, respectively. It can be seen that the model agrees well with the experiment. The control model provides us physical insight of the loop dynamics and helps the designer to achieve good transient responses and system stability. Here are few comments: · The loop crossover frequency (0dB frequency) should be lower than one fifth (20%) of the switch frequency to avoid noise pick up and the phase lag introduced by the complex pole located at one half of the switching frequency; · A >20KHz crossover frequency is adequate to assure good transient response when the VR output impedance, or droop impedance, is programmed to be equal to the output capacitor ESR. The ESR frequency for the output bulk capacitor is usually less than 20KHz, and beyond that frequency the capacitor behaves like a resistor up to few hundred KHz, which is desired for dynamic droop. There is no point to demand the control loop to have much higher crossover frequency beyond the ESR zero frequency. 2005 Semtech Corp. ( i,R ) Fig. 6 - Measured loop gain Bode plots. 10 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) PCB Layout Consideration Good layout is necessary for successful implementation of the SC2434 based 3 tri-phase topology. There are few general rules: · Reserve enough PCB space for the power supply (1.2~1.5 square inch for every 10A of load current); · Place enough high frequency ceramic capacitors inside and around the CPU socket (please follow CPU manufacture’s decoupling guideline); · Place bulk output capacitors around the CPU socket as uniformly as possible. The connection copper between these capacitors and the CPU socket must be short and wide to minimize inductance and resistance; · Always place the high power parts first; · Always use a ground plane or ground planes; · Always try to minimize the stray inductance of the high pulsating current loop which is formed by input capacitors and the MOSFET half-bridges. The following layout guideline gives details on how to achieve a good layout: · Input filter should contain mixed electrolytic capacitors and MLC capacitors. For every 20A of load current, use about 10uF of MLC caps. Put MLC caps close to current sensing resistor; · Use surface mount current sensing resistor (typically 3~5 mOhm in surface mount package with low temperature coefficient and low package inductance, typically less than 0.3nH); · Try to minimize the stray inductance from the current sensing resistor to the drains of the top FETs by using wide trace (>0.5” wide and no more than 3” long). This trace can run on inner1 layer, for example, if the inner2 layer is the ground plane, assuming the FETs are on the top layer. This arrangement forms so called strip line structure for the pulsating power current, which yields least amount of stray inductance. The concept is depicted in Fig. 7; · Keep the layout as electrically symmetrical as possible, as shown in Fig. 8, to avoid very uneven stray inductance from the sensing resistor to the drains of the top FETs; · Use a pair of closely paralleled traces to pick up the sensing voltage across the sensing resistor. The sensing traces server as differential input to the OC+ and OC- pins of the SC2434 controller. These traces should run on a routing layer (e.g., bottom layer for 4 layer PCB case) to avoid picking up strong AC magnetic field due to power current flow. In this case, the differential sensing traces are shielded by the ground layer. The filter cap across the OC+ and OCpins should be placed as close as possible to the controller. Pay close attention that never allow power current flowing on or running close by the sensing traces. Please see Fig. 8; · Separate power ground from analog ground to prevent power current from running over the analog ground plane. The SC2434 controller should be placed on the quite analog ground area. The analog ground should be singlepoint connected to the PGND near the output capacitor or the CPU socket to provide best possible ground sense. Refer to the application schematics for those components should be connected directly to the AGND (Vcc decoupling caps, cap on BGOUT pin, resistors on OSCREF pin, DACREF pin, FB pin, and PGIN pin). Rsense VIA MLC D TOP FET S D BOT FET S VIA Ground Plane Fig. 7 - Use MLC capacitors and strip line structure to minimize the stray inductance for the switching current loop. 2005 Semtech Corp. 11 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) PRELIMINARY Fig. 8 - Layout concept for input current sensing: (a) use MLC input capacitors; (b) minimize inductance; (c) keep electrical symmetry; and (d) use differential sensing traces. A Reference Design Example For Intel Pentium IV Processor Brief specifications of this design are listed below: • Vin=12V • Vout=1.725V +/- 25mV at 0A load • Vout droop slope is 1.5 mOhm • Vout tolerance is +/-25mV for all load conditions • Iout = 60A max • VID [4:0] = 00100 The schematic is shown on the cover page of this data sheet. 2005 Semtech Corp. 12 www.semtech.com SC2434 POWER MANAGEMENT Bill of Materials - Reference Design Item Qty. Reference Value Description/Part No. P ackag e Vendor 47pF 10V, X7R,MLCC,VJ603Y470KXXAT 0603 VISHAY 1 1 C_COMP 2 1 C1 0.33uF 25V, X7R,MLCC,VJ805Y334KXXAT 0805 VISHAY 3 3 C2,C3,C4 2200uF 15V Al. Elec. cap CPCYL/D.400/ LS.200/.034 Sanyo 4 8 C5,C9,C13, C15,C18, C26,C30,C38 1uF 16V, Y5V,MLCC,PCC1849CT-ND 0805 Panasonic 5 3 C6,C7,C16 4.7uF 16V, Y5V,MLCC,PCC1900CT-ND 1206 Panasonic 6 12 C8,C10,C14, C19,C20,C22, C23,C27,C28, C31,C33,C35 1500uF 6.3V Al. Cap Rybucon MBZ CPCYL/D.325/ LS.125/.034 Rubicon 7 3 C11,C24,C36 1nF 16V, X7R,MLCC,VJ603Y102KXXAT 0603 VISHAY 8 3 C12,C25,C37 2.2nF 50V, X7R,MLCC,VJ805Y222KXXAT 0805 VISHAY 9 2 C17,C29 0.33uF 25V, X7R,MLCC,VJ803Y334KXXAT 0805 VISHAY 10 1 C 21 10nF 10V, X7R,MLCC,VJ603Y103KXXAT 0603 VISHAY 11 1 C 32 100nF 16V, X7R,MLCC,VJ603Y104KXXAT 0603 VISHAY 12 1 C 34 470pF 10V, X7R,MLCC,VJ603Y471KXXAT 0603 VISHAY 13 6 D1,D2,D3,D4, D5,D6 3A 30V SM Schottly DL4148MSCT-ND DO213AC DIGI-KEY 14 4 L1,L2,L3,L4 638nH 638nH, 20A , Inductor TTIF1305-638 IN/L500/W400/.10 Falco 15 3 M1,M3,M5 F D B 6036B L MOSFET TO-263AB Fairchild 16 2 M2,M4 F D B 7045L MOSFET TO-263AB Fairchild 17 1 M6 F D P 7045L MOSFET TO-263AB Fairchild 18 1 R_COMP 29.4K SM 1% CRCW06032942F 0603 VISHAY 19 1 R_DAC 37.4K SM 1% CRCW06033742F 0603 VISHAY 20 1 R_DRP 187K SM 1% CRCW06031873F 0603 VISHAY 21 1 R_FB 10.0K SM 1% CRCW06031002F 0603 VISHAY 22 1 R_OS 46.4K SM 1% CRCW06034642F 0603 VISHAY 23 1 R_OSC 31.6K SM 1% CRCW06033162F 0603 VISHAY 24 1 R1 3m SM Sensing R 1% RL7520W 2512 CYNTEC 25 4 R2,R5,R8,R13 2R2 SM 1% CRCW06032R2F 0603 VISHAY 26 1 R3 20 SM 1% CRCW060320R0F 0603 VISHAY 27 3 R4,R10,R15 1R0 SM 1% CRCW060331R0F 0603 VISHAY 28 1 R6 100 SM 1% CRCW06031000F 0603 VISHAY 29 3 R7,R11,R16 1R0 SM 1% CRCW12061R0F 1206 VISHAY 2005 Semtech Corp. 13 www.semtech.com SC2434 POWER MANAGEMENT Bill of Materials - Reference Design (Cont.) Item Qty. Reference PRELIMINARY Value Description/Part No. Package Vendor 30 1 R9 NO POP SM 1% CRCW06031R0F 0603 VISHAY 31 1 R12 5.1K SM 1% CRCW06035111F 0603 VISHAY 32 2 R14,R18 1.0K SM 1% CRCW06031001F 0603 VISHAY 33 1 R17 750 SM 1% CRCW06037500F 0603 VISHAY 34 3 U1, U3, U4 SC1205 Dual FET Driver SOIC-8 SEMTECH 35 1 U2 SC2434 Tri-Phase Current Mode Controller w/ Power Good SOIC-20 or TSSOP-20 SEMTECH Note 1: Magnetic Cool Mu 77041, 5 turns AWG #16 (800nH@0A, 600nH@25A) 2005 Semtech Corp. 14 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) Typical Performance Of The Reference Design The reference design implemented 1.5mOhm output droop impedance as shown in Fig. 9. Load Line (Vin=12V, VID=00100) 1.76 1.74 Vo(V) 1.72 Vo Spec_H Spec_L 1.7 1.68 1.66 1.64 1.62 1.6 0 10 20 30 40 50 60 I (A) Fig. 9 - Measured output drooping characteristics of the 60A design. The efficiency of the design is depends on the MOSFET being used and thermal management requirements of controlling the PCB temperature and the MOSFET junction temperature. The following efficiency curve is corresponding to 4mOhm bottom FET, while the top FET has 12 mOhm Rdson. Efficency (%) 95.00 90.00 85.00 80.00 75.00 70.00 65.00 0 10 20 30 40 50 60 70 I_out(A) Fig. 10 - Typical efficiency curve for 12 mOhm top FETs and 4 Ohm bottom FETs. 2005 Semtech Corp. 15 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) PRELIMINARY The typical phase node voltage and the output voltage ripple waveform is shown in Fig. 11 under 60A full load operation, where one can see the output ripple is very small and even with a frequency three times of the switching frequency. Fig. 11 - The typical phase node voltage and the output voltage ripple waveform under 60A full load operation. The typical gate waveform for the top and bottom MOSFETs is also shown here, well-controlled dead time is demonstrated which ensures high efficiency operation of the VR. Ch2: HS Gate Ch3: Phase Node Ch4: LS Gate Fig. 12 - The typical gate waveform for the top and bottom MOSFETs. 2005 Semtech Corp. 16 www.semtech.com SC2434 POWER MANAGEMENT Applications Information (Cont.) The transient response for a maximum load step changes (10A to 60A) is shown in Fig. 14, where one can see that accurate drooping will help to reduce the amount of output capacitance needed. Please notice that using more multilayer ceramic capacitors for better high frequency decoupling can reduce the narrow voltage spikes. Output Voltage Load Current Fig. 13 - Transient response and the test condition: Step Load from 10A to 60A Output Capacitors: 14 units of 560uF OSCON caps, 38 units of 10uF ceramic caps Ch1: Output Voltage Ch4: Output Current (1A = 27.5mV di/dt = 370A/uS) Meet Intel P-4 spec 2005 Semtech Corp. 17 www.semtech.com SC2434 POWER MANAGEMENT Outline Drawing - TSSOP-20 PRELIMINARY A DIM D e A A1 A2 b c D E1 E e L L1 N 01 aaa bbb ccc N 2X E/2 E1 E PIN 1 INDICATOR ccc C 2X N/2 TIPS 1 2 3 e/2 B aaa C SEATING PLANE DIMENSIONS MILLIMETERS INCHES MIN NOM MAX MIN NOM MAX .047 .002 .006 .031 .042 .007 .012 .003 .007 .251 .255 .259 .169 .173 .177 .252 BSC .026 BSC .018 .024 .030 (.039) 20 0° 8° .004 .004 .008 1.20 0.05 0.15 0.80 1.05 0.19 0.30 0.09 0.20 6.40 6.50 6.60 4.30 4.40 4.50 6.40 BSC 0.65 BSC 0.45 0.60 0.75 (1.0) 20 0° 8° 0.10 0.10 0.20 D A2 A C H A1 bxN bbb C A-B D c GAGE PLANE 0.25 L (L1) SIDE VIEW SEE DETAIL DETAIL A 01 A NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. DATUMS -A- AND -B- TO BE DETERMINED AT DATUM PLANE -H- 3. DIMENSIONS "E1" AND "D" DO NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. 4. REFERENCE JEDEC STD MO-153, VARIATION AC. Land Pattern - TSSOP-20 X DIM (C) G C G P X Y Z Z Y DIMENSIONS INCHES MILLIMETERS (.222) .161 .026 .016 .061 .283 (5.65) 4.10 0.65 0.40 1.55 7.20 P NOTES: 1. 2005 Semtech Corp. THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY. CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR COMPANY'S MANUFACTURING GUIDELINES ARE MET. 18 www.semtech.com SC2434 POWER MANAGEMENT Outline Drawing - SOIC-20 A D e N DIM A A1 A2 b c D E1 E e h L L1 N 01 aaa bbb ccc 2X E/2 E1 ccc C 2X N/2 TIPS 1 2 DIMENSIONS INCHES MILLIMETERS MIN NOM MAX MIN NOM MAX E 3 e/2 B .104 2.35 .093 2.65 .012 0.10 .004 0.30 .100 2.05 .081 2.55 .012 .020 0.31 0.51 .013 0.20 0.33 .008 .500 .504 .508 12.70 12.80 12.90 .291 .295 .299 7.40 7.50 7.60 .406 BSC 10.30 BSC .050 BSC 1.27 BSC .010 .030 0.25 0.75 .041 0.40 1.04 .016 (.041) (1.04) 20 20 0° 8° 0° 8° .004 0.10 0.25 .010 .013 0.33 D h aaa C SEATING PLANE A2 A h H bxN bbb C A1 C A-B D 0.25 SEE DETAIL SIDE VIEW c GAGE PLANE A L (L1) DETAIL 01 A NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. DATUMS -A- AND -B- TO BE DETERMINED AT DATUM PLANE -H3. DIMENSIONS "E1" AND "D" DO NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. 4. REFERENCE JEDEC STD MS-013, VARIATION AC. Land Pattern - SOIC-20 X DIM (C) G Z C G P X Y Z DIMENSIONS INCHES MILLIMETERS (.362) .276 .050 .024 .087 .449 (9.20) 7.00 1.27 0.60 2.20 11.40 Y P NOTES: 1. THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY. CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR COMPANY'S MANUFACTURING GUIDELINES ARE MET. 2. REFERENCE IPC-SM-782A, RLP NO. 307A. Contact Information Semtech Corporation Power Management Products Division 200 Flynn Road, Camarillo, CA 93012 Phone: (805)498-2111 FAX (805)498-3804 2005 Semtech Corp. 19 www.semtech.com