TPS54478 SLVSAS2 – JUNE 2011 www.ti.com 2.95-V to 6-V Input, 4-A Output, 2-MHz, Synchronous Step-Down Switcher With Integrated FETs ( SWIFT™) Check for Samples: TPS54478 FEATURES DESCRIPTION • The TPS54478 device is a full featured 6 V, 4 A, synchronous step down current mode converter with two integrated MOSFETs. 1 2 • • • • • • • • • Two 30-mΩ (typical) MOSFETs for High Efficiency at 4 A Loads 200kHz to 2MHz Switching Frequency 0.6 V ± 1% Voltage Reference Over Temperature (–40°C to 150°C) Start up with Pre-Biased Voltage Synchronizes to External Clock Adjustable Slow Start / Sequencing UV and OV Power Good Output Cycle by Cycle Current Limit and Hiccup Current Protection Thermally Enhanced 3mm × 3mm 16-pin QFN (RTE) Pin Compatible to TPS54418 APPLICATIONS • • • Low-Voltage, High-Density Power Systems Point of Load Regulation for High Performance DSPs, FPGAs, ASICs and Microprocessors Broadband, Networking and Optical Communications Infrastructure The TPS54478 provides accurate regulation for a variety of loads with an accurate ±1% Voltage Reference (VREF) over temperature. Efficiency is maximized through the integrated 30mΩ MOSFETs and 525μA typical supply current. Using the enable pin, shutdown supply current is reduced to 2.5µA by entering a shutdown mode. Under voltage lockout is internally set at 2.6 V, but can be increased by programming the threshold with a resistor network on the enable pin. The output voltage startup ramp is controlled by the slow start pin. An open drain power good signal indicates the output is within 93% to 107% of its nominal voltage. Cycle-by-cycle current limit, hiccup overcuurent protection and thermal shutdown protect the device during an overcurrent condition. SIMPLIFIED SCHEMATIC vertical spacer The TPS54478 is supported in the SwitcherPro™ Software Tool at www.ti.com/switcherpro. vertical spacer VIN CBOOT VIN For more SWIFTTM documentation, see the TI website at www.ti.com/swift. BOOT CI The TPS54478 enables small designs by integrating the MOSFETs, implementing current mode control to reduce external component count, reducing inductor size by enabling up to 2 MHz switching frequency, and minimizing the IC footprint with a small 3mm x 3mm thermally enhanced QFN package. R4 TPS54478 EN LO VOUT 95 PH CO R5 90 R1 PWRGD VIN = 5 V 85 VSENSE GND AGND POWERPAD C ss RT R3 C1 R2 80 Efficiency - % SS/TR RT /CLK COMP VIN = 3.3 V 75 70 65 60 FS = 1 MHz, 55 DCR = 6.8 mW, VO = 1.8 V 50 0 0.5 1 1.5 2 2.5 IO - Output Current - A 3 3.5 4 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. SWIFT, SwitcherPro are trademarks of Texas Instruments. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION (1) (1) TJ PACKAGE PART NUMBER –40°C to 150°C 3 × 3 mm QFN TPS54478RTE For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI website at www.ti.com ABSOLUTE MAXIMUM RATINGS (1) UNIT VIN –0.3 to 7 EN –0.3 to 7 BOOT Input voltage VSENSE –0.3 to 3 COMP –0.3 to 3 PWRGD –0.3 to 7 SS/TR –0.3 to 3 RT/CLK BOOT-PH Output voltage Source current Sink current (2) 2 7 –0.6 to 7 PH 10 ns Transient –2 to 10 V EN 100 RT/CLK 100 COMP 100 µA PWRGD 10 mA SS/TR 100 µA 2 kV Electrostatic discharge (Charged Devic Model) QSS 009-147 (JESD22-C101B.01) (1) V –0.3 to 3.3 PH Electrostatic discharge (Human Body Model) QSS 009-105 (JESD22-A114A) (2) Temperature PH + 7 µA 500 V Tj –40 to 150 °C Tstg –65 to 150 °C Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under ELECTRICAL SPECIFICATIONS is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. The human body model is a 100-pF capacitor discharged through a 1.5-kΩ resistor into each pin. The machine model is a 200-pF capacitor discharged directly into each pin. Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com THERMAL INFORMATION TPS54478 THERMAL METRIC (1) (2) (3) (RTE) UNITS (QFN-16) PINS θJA Junction-to-ambient thermal resistance ψJT Junction-to-top characterization parameter 0.7 ψJB Junction-to-board characterization parameter 21.8 θJC(top) Junction-to-case(top) thermal resistance 50.7 θJC(bottom) Junction-to-case(bottom) thermal resistance 7.5 θJB Junction-to-board thermal resistance 21.8 (1) (2) (3) 49.1 °C/W For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. Maximum power dissipation may be limited by overcurrent protection Power rating at a specific ambient temperature TA should be determined with a junction temperature of 150°C. This is the point where distortion starts to substantially increase. Thermal management of the PCB should strive to keep the junction temperature at or below 150°C for best performance and long-term reliability. See power dissipation estimate in application section of this data sheet for more information. ELECTRICAL CHARACTERISTICS TJ = –40°C to 150°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX UNIT SUPPLY VOLTAGE (VIN PIN) Operating input voltage 2.95 6.0 V 0.7 2.5 μA VSENSE = 0.7 V, VIN = 5 V, 25°C, RT = 78.7 kΩ 525 700 μA Rising 1.30 Falling 1.21 Input under voltage lockout threshold No voltage hysteresis 2.6 Shutdown supply current EN = 0 V, 25°C, 2.95 V ≤ VIN ≤ 6 V Quiescent Current - Iq V ENABLE AND UVLO (EN PIN) Enable threshold Input current Enable threshold + 50 mV –3.4 Enable threshold – 50 mV –0.64 V μA VOLTAGE REFERENCE (VSENSE PIN) Voltage Reference 2.95 V ≤ VIN ≤ 6 V, –40°C <TJ < 150°C 0.594 0.600 0.606 BOOT-PH = 5 V 30 60 BOOT-PH = 3.3 V 37 70 VIN = 5 V 30 60 VIN = 3.3 V 37 70 V MOSFET High side switch resistance Low side switch resistance mΩ mΩ ERROR AMPLIFIER Input current 7 nA Error amplifier transconductance (gm) –2 μA < I(COMP) < 2 μA, V(COMP) = 1 V 225 μmhos Error amplifier transconductance (gm) during slow start –2 μA < I(COMP) < 2 μA, V(COMP) = 1 V, Vsense = 0.4 V 77 μmhos Error amplifier source/sink V(COMP) = 1 V, 100 mV overdrive COMP to Iswitch gm Copyright © 2011, Texas Instruments Incorporated ±20 μA 14 A/V 3 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com ELECTRICAL CHARACTERISTICS (continued) TJ = –40°C to 150°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX 6.5 8.2 UNIT CURRENT LIMIT Current limit threshold VIN = 6V, Fs = 500 KHz 5.2 Cycles before entering hiccup Cycles of converter in off state during hiccup Low side Fet reverse current limit A 512 Cycles 16384 Cycles 3.1 A 165 °C 15 °C THERMAL SHUTDOWN Thermal shutdown Hysteresis TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN) Switching frequency range using RT mode Switching frequency 200 R(RT/CLK) = 78.7 kΩ 400 Switching frequency range using CLK mode Minimum CLK pulse width RT/CLK voltage 500 300 2000 kHz 600 kHz 2000 kHz 75 R(RT/CLK) = 78.7 kΩ ns 0.5 RT/CLK high threshold 1.6 RT/CLK low threshold 0.4 V 2.2 V 0.6 V RT/CLK falling edge to PH rising edge delay Measure at 500 kHz with RT resistor in series 75 ns PLL lock in time Measure at 500 kHz 14 μs PH (PH PIN) Minimum On time Minimum Off time Rise Time Fall Time Measured at 50% points on PH, VIN = 5 V, IOUT = 2 A 100 Measured at 50% points on PH, VIN = 5 V, IOUT = 0 A 120 Prior to skipping off pulses, VIN = 5 V, IOUT = 2 A 110 VIN = 5 V, 4 A ns ns 1.5 V/ns 1.5 BOOT (BOOT PIN) BOOT Charge Resistance VIN = 5 V 15 Ω BOOT-PH UVLO VIN = 2.95 V 2.2 V 0.15 V V(SS/TR) < VSSTHR 45 μA V(SS/TR) > VSSTHR 2.2 SS/TR to VSENSE matching V(SS/TR) = 0.3 V 65 SS/TR to reference crossover 98% normal 0.86 V SS/TR discharge voltage (Overload) VSENSE = 0 V 2.5 mV SS/TR discharge current (Overload) VSENSE = 0 V, V(SS/TR) = 0.4 V 900 µA SS discharge current (UVLO, EN, Thermal fault) VIN = 5 V, V(SS) = 0.5 V 1.16 mA SLOW START AND TRACKING (SS/TR PIN) SS voltage threshold (VSSTHR) Charge Current mV POWER GOOD (PWRGD PIN) VSENSE falling (Fault) VSENSE threshold 93 VSENSE rising (Good) 95 VSENSE rising (Fault) 107 VSENSE falling (Good) 105 Hysteresis VSENSE falling 2 Output high leakage VSENSE = VREF, V(PWRGD) = 5.5 V 7 On resistance VIN = 2.95 V 4 56 % Vref % Vref nA 120 Ω Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com ELECTRICAL CHARACTERISTICS (continued) TJ = –40°C to 150°C, VIN = 2.95 to 6 V (unless otherwise noted) DESCRIPTION CONDITIONS MIN TYP MAX UNIT Output low I(PWRGD) = 3 mA 0.2 0.3 V Minimum VIN for valid output V(PWRGD) < 0.5 V at 100 μA 1.2 1.6 V DEVICE INFORMATION PIN CONFIGURATION VIN 1 VIN 2 GND GND VIN EN PWRGD BOOT QFN16 RTE PACKAGE (TOP VIEW) 16 15 14 13 12 PH 11 PH 3 10 PH 4 9 PowerPAD (17) 8 RT/CLK 7 COMP 6 VSENSE AGND 5 SS/TR PIN FUNCTIONS PIN NAME DESCRIPTION NO. AGND 5 Analog Ground should be electrically connected to GND close to the device. BOOT 13 A bootstrap capacitor is required between BOOT and PH. If the voltage on this capacitor is below the minimum required by the BOOT UVLO, the output is forced to switch off until the capacitor is refreshed. COMP 7 Error amplifier output, and input to the output switch current comparator. Connect frequency compensation components to this pin. EN 15 Enable pin, internal pull-up current source. Pull below 1.21 V to disable. Float to enable. Can be used to set the on/off threshold (adjust UVLO) with two additional resistors. 3, 4 Power Ground. This pin should be electrically connected directly to the power pad under the IC. GND PH 10, 11, 12 The source of the internal high side power MOSFET, and drain of the internal low side (synchronous) rectifier MOSFET. PowerPAD 17 GND pin should be connected to the exposed power pad for proper operation. This power pad should be connected to any internal PCB ground plane using multiple vias for good thermal performance. PWRGD 14 An open drain output; asserts low if output voltage is low due to thermal shutdown, overcurrent, over/under-voltage or EN shut down. RT/CLK 8 Resistor Timing or External Clock input pin. SS/TR 9 Slow start and tracking. An external capacitor connected to this pin sets the output voltage rise time. The SS provides higer charge current when SS is below 0.15V, resulting in two slopes of the SS voltage. This pin can also be used for tracking. VIN 1, 2, 16 Input supply voltage, 2.95 V to 6 V. Copyright © 2011, Texas Instruments Incorporated 5 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com PIN FUNCTIONS (continued) PIN NAME VSENSE DESCRIPTION NO. 6 Inverting node of the transconductance (gm) error amplifier. FUNCTIONAL BLOCK DIAGRAM VIN Shutdown 93% Thermal Shutdown Enable Comparator Logic Shutdown Shutdown Logic 107% Enable Threshold Boot Charge Voltage Reference Boot UVLO Minimum COMP Clamp ERROR AMPLIFIER VSENSE PWM Comparator SS/TR Current Sense BOOT PWM Latch Logic R Logic S Q Shutdown Logic Slope Compensation PH COMP Overload Recovery Maximum Clamp Oscillator with PLL PGND TPS54478RTE Block Diagram GND 6 POWERPAD RT/CLK Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES SHUTDOWN SUPPLY CURRENT vs TEMPERATURE VIN SUPPLY CURRENT vs TEMPERATURE 580 3 560 VIN = 5 V Ivin - Supply Current - mA Iq - Shutdown Supply Current - mA 570 2.5 2 VIN = 5 V 1.5 VIN = 3.3 V 1 550 540 530 VIN = 3.3 V 520 510 500 0.5 490 0 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 480 -50 150 -25 0 Figure 1. 25 50 75 100 TJ - Junction Temperature - °C 125 150 Figure 2. EN PIN VOLTAGE vs TEMPERATURE EN PIN CURRENT vs TEMPERATURE 1.32 0 EN Pin Current @ Vin = 5 V, VEN = Threshold - 50 mV EN Rising, Vin = 3.3 V 1.31 -0.5 1.3 1.29 -1 EN Rising, Vin = 5 V EN - Pin Current - mA EN - Threshold - V 1.28 1.27 1.26 1.25 1.24 1.23 EN Falling, Vin = 3.3 V 1.22 -2 -2.5 EN Pin Current @ Vin = 5 V, VEN = Threshold + 50 mV -3 1.21 1.2 -3.5 EN Falling, Vin = 5 V 1.19 1.18 -50 EN Pin Current @ Vin = 3.3 V, VEN = Threshold - 50 mV -1.5 EN Pin Current @ Vin = 3.3 V, VEN = Threshold + 50 mV -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 -4 -50 150 -25 0 Figure 3. 25 50 75 100 TJ - Junction Temperature - °C 125 150 Figure 4. VOLTAGE REFERENCE vs TEMPERATURE MOSFET Rdson vs TEMPERATURE 60 0.606 RDSON - Top and Bottom MOSFET - W 0.605 Vref - Voltage Reference - V 0.604 0.603 VIN = 5 V 0.602 0.601 0.6 0.599 VIN = 3.3 V 0.598 0.597 0.596 55 High Side Rdson Vin = 3.3 V 50 Low Side Rdson Vin = 3.3 V 45 40 35 30 Low Side Rdson Vin = 5 V 25 0.595 0.594 -50 High Side Rdson Vin = 5 V -25 0 25 50 75 100 TJ - Junction Temperature - °C Figure 5. Copyright © 2011, Texas Instruments Incorporated 125 150 20 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 150 Figure 6. 7 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES (continued) HIGH SIDE FET CURRENT LIMIT vs TEMPERATURE TRANSCONDUCTANCE vs TEMPERATURE 7 HSFET Lim-High Side Fet Current Limit Current - A 310 EA - Transconductance - mA/V 290 270 VIN = 3.3 V 250 230 VIN = 5 V 210 190 170 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 150 VIN = 5 V 6.5 VIN = 3.3 V 6 5.5 5 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C Figure 7. 150 Figure 8. SWITCHING FREQUENCY vs RT RESISTANCE SWITCHING FREQUENCY vs TEMPERATURE 2000 500 RT = 84 kW, Vin = 5 V 1800 1600 fs - Switching Frequency - kHz fs - Switching Frequency - kHz 125 1400 1200 1000 800 600 400 495 490 485 480 200 0 10 30 50 70 90 110 RT - Resistance - kW 130 475 -50 150 -25 0 25 50 75 100 TJ - Junction Temperature - °C Figure 9. VSS VOLTAGE THRESHOLD VSSTHR vs TEMPERATURE SS CHARGE CURRENT vs TEMPERATURE -40 0.159 -41 ISS1 - SS Charge Current - mA SS Threshold Voltage - V 0.158 VIN = 3.3 V 0.156 0.155 VIN = 5 V 0.154 0.153 0.152 0.151 0.15 -50 -42 -43 Vin = 5 V, Vss < 0.15 V -44 -45 -46 Vin = 3.3 V, Vss < 0.15 V -47 -48 -49 -25 0 25 50 75 100 TJ - Junction Temperature - °C Figure 11. 8 150 Figure 10. 0.16 0.157 125 125 150 -50 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 150 Figure 12. Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES (continued) SS CHARGE CURRENT vs TEMPERATURE PWRGD Rdson vs TEMPERATURE 100 -2 -2.1 Vin = 5 V; Vss = 0.4 V 90 RDSON - Power Good - W ISS2 - SS Charge Current - mA -2.2 -2.3 Vin = 3.3 V; Vss = 0.4 V -2.4 -2.5 -2.6 -2.7 -2.8 80 70 VIN = 5 V 60 50 -2.9 -3 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 40 -50 150 -25 0 Figure 13. 25 50 75 100 TJ - Junction Temperature - °C 125 150 Figure 14. PWRGD THRESHOLD vs TEMPERATURE PWRGD LEAKAGE CURRENT vs TEMPERATURE 110 20 18 106 16 PWRGD - Leakage Current - nA PWRGD Threshold - % Vref Vsense (Fault) Rising 108 104 Vsense (Good) Falling 102 100 98 Vsense (Good) Falling 96 94 92 14 12 10 8 VIN = 5.5 V 6 4 Vsense (Fault) Falling 2 90 88 -50 -25 0 25 50 75 100 TJ - Junction Temperature - °C 125 0 -50 150 -25 0 Figure 15. 25 50 75 100 TJ - Junction Temperature - °C 125 150 Figure 16. EFFICIENCY vs LOAD CURRENT EFFICIENCY vs LOAD CURRENT 100 100 VO = 2.5 V 95 95 90 90 85 VO = 1.8 V 80 Efficiency - % Efficiency - % 85 VO = 1.2 V VO = 1 V 75 70 VO = 1.2 V 75 VO = 1 V 70 65 65 Vin = 3.3 V, DCR = 6.8 mW, Fs = 1 MHz, Tj = 25°C 60 55 50 VO = 3.3 V VO = 2.5 V VO = 1.8 V 80 Vin = 5 V, DCR = 6.8 mW, Fs = 1 MHz, Tj = 25°C 60 55 50 0 0.5 1 1.5 2 2.5 IO - Output Current - A Figure 17. Copyright © 2011, Texas Instruments Incorporated 3 3.5 4 0 0.5 1 1.5 2 2.5 IO - Output Current - A 3 3.5 4 Figure 18. 9 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TYPICAL CHARACTERISTICS CURVES (continued) EFFICIENCY vs LOAD CURRENT EFFICIENCY vs LOAD CURRENT 100 100 95 95 90 90 VO = 2.5 V VO = 1.8 V VO = 1.2 V VO = 1 V 80 75 70 80 VO = 1.8 V VO = 1.2 V VO = 1 V 75 70 65 65 Vin = 3.3 V, DCR = 18 mW, Fs = 500 kHz, Tj = 25°C 60 55 50 VO = 3.3 V VO = 2.5 V 85 Efficiency - % Efficiency - % 85 0 0.5 1 1.5 2 2.5 IO - Output Current - A 3 3.5 Vin = 5 V, DCR = 18 mW, Fs = 500 kHz, Tj = 25°C 60 55 4 50 0 0.5 1 Figure 19. 1.5 2 2.5 IO - Output Current - A 3 3.5 4 Figure 20. OVERVIEW The TPS54478 is a 6-V, 4-A, synchronous step-down (buck) converter with two integrated n-channel MOSFETs. To improve performance during line and load transients the device implements a constant frequency, peak current mode control which reduces output capacitance and simplifies external frequency compensation design. The wide switching frequency of 200 kHz to 2000 kHz allows for efficiency and size optimization when selecting the output filter components. The switching frequency is adjusted using a resistor to ground on the RT/CLK pin. The device has an internal phase lock loop (PLL) on the RT/CLK pin that is used to synchronize the power switch turn on to a falling edge of an external system clock. The TPS54478 has a typical default start up voltage of 2.6 V. The EN pin has an internal pull-up current source that can be used to adjust the input voltage under voltage lockout (UVLO) with two external resistors. In addition, the pull up current provides a default condition when the EN pin is floating for the device to operate. The total operating current for the TPS54478 is typically 525 μA when not switching and under no load. When the device is disabled, the supply current is less than 2.5 μA. The integrated 30 mΩ MOSFETs allow for high efficiency power supply designs with continuous output currents up to 4 amperes. The TPS54478 reduces the external component count by integrating the boot recharge diode. The bias voltage for the integrated high side MOSFET is supplied by a capacitor between the BOOT and PH pins. The boot capacitor voltage is monitored by an UVLO circuit and turns off the high side MOSFET when the voltage falls below a preset threshold. This BOOT circuit allows the TPS54478 to operate approaching 100%. The output voltage can be stepped down to as low as the 0.600 V reference. TPS54478 features monotonic starup under pre-bias conditions. The low side Fet turns on for a very short time period every cycle before the output voltage reaches the pre-biased voltage. This ensures the boot cap has enough charge to turn on the top Fet when the output voltage reaches the pre-biased voltage. The TPS54478 has a power good comparator (PWRGD) with 2% hysteresis. The TPS54478 minimizes excessive output overvoltage transients by taking advantage of the overvoltage power good comparator. When the regulated output voltage is greater than 107% of the nominal voltage, the overvoltage comparator is activated, and the high side MOSFET is turned off and masked from turning on until the output voltage is lower than 105%. The SS/TR (slow start/tracking) pin is used to minimize inrush currents or provide power supply sequencing during power up. A small value capacitor should be coupled to the pin for slow start. The SS/TR pin is discharged before the output power up to ensure a repeatable restart after an overtemperature fault, UVLO fault or disabled condition. To optimize the output startup waveform, two levels of SS current are implemented. The first slope has more current so that the converter can get out of the region requiring small minimum ON time. 10 Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com To reduce the power dissipation of TPS54478 during overcurrent event, the hiccup protection is implemented beyond the cycle-by-cycle protection. Thermal shutdown prevents the overheat damage of the device. DETAILED DESCRIPTION FIXED FREQUENCY PWM CONTROL The TPS54478 uses an adjustable fixed frequency, peak current mode control. The output voltage is compared through external resistors on the VSENSE pin to an internal voltage reference by an error amplifier which drives the COMP pin. An internal oscillator initiates the turn on of the high side power switch. The error amplifier output is compared to the high side power switch current. When the power switch current reaches the COMP voltage level the high side power switch is turned off and the low side power switch is turned on. The COMP pin voltage increases and decreases as the output current increases and decreases. The device implements a current limit by clamping the COMP pin voltage to a maximum level and also implements a minimum clamp for improved transient response performance. SLOPE COMPENSATION AND OUTPUT CURRENT The TPS54478 adds a compensating ramp to the switch current signal. This slope compensation prevents sub-harmonic oscillations as duty cycle increases. The available peak inductor current remains constant over the full duty cycle range. BOOTSTRAP VOLTAGE (BOOT) AND LOW DROPOUT OPERATION The TPS54478 has an integrated boot regulator and requires a small ceramic capacitor between the BOOT and PH pin to provide the gate drive voltage for the high side MOSFET. The value of the ceramic capacitor should be 0.1 μF. A ceramic capacitor with an X7R or X5R grade dielectric with a voltage rating of 10 V or higher is recommended because of the stable characteristics over temperature and voltage. To improve drop out, the TPS54478 is designed to operate at 100% duty cycle as long as the BOOT to PH pin voltage is greater than 2.2 V. The high side MOSFET is turned off using an UVLO circuit, allowing for the low side MOSFET to conduct when the voltage from BOOT to PH drops below 2.2 V. Since the supply current sourced from the BOOT pin is very low, the high side MOSFET can remain on for more switching cycles than are required to refresh the capacitor, thus the effective duty cycle of the switching regulator is very high. ERROR AMPLIFIER The TPS54478 has a transconductance amplifier. The error amplifier compares the VSENSE voltage to the lower of the SS/TR pin voltage or the internal 0.600 V voltage reference. The transconductance of the error amplifier is 225μA/V during normal operation. When the voltage of VSENSE pin is below 0.600 V and the device is regulating using the SS/TR voltage, the gm is typically greater than 77 μA/V, but less than 225 μA/V. The frequency compensation components are placed between the COMP pin and ground. VOLTAGE REFERENCE The voltage reference system produces a precise ±1% voltage reference over temperature by scaling the output of a temperature-stable bandgap circuit. The bandgap and scaling circuits produce 0.600 V at the non-inverting input of the error amplifier. ADJUSTING THE OUTPUT VOLTAGE The output voltage is set with a resistor divider from the output node to the VSENSE pin. It is recommended to use divider resistors with 1% tolerance or better. Start with a 20 kΩ for the R1 resistor and use the Equation 1 to calculate R2. To improve efficiency at very light loads consider using larger value resistors. If the values are too high the regulator is more susceptible to noise and voltage errors from the VSENSE input current are noticeable. vertical spacer vertical spacer æ ö 0.6 V R2 = R1 ´ ç ÷ è VO - 0.6 V ø Copyright © 2011, Texas Instruments Incorporated (1) 11 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TPS54478 VO R1 VSENSE – R2 0.6 V + Figure 21. Voltage Divider Circuit ENABLE AND ADJUSTING UNDER-VOLTAGE LOCKOUT The TPS54478 is disabled when the VIN pin voltage falls below 2.6 V. If an application requires a higher under-voltage lockout (UVLO), use the EN pin as shown in Figure 22 to adjust the input voltage UVLO by using two external resistors. It is recommended to use the EN resistors to set the UVLO falling threshold (VSTOP) above 2.6V. The rising threshold (VSTART) should be set to provide enough hysteresis to allow for any input supply variations. The EN pin has an internal pull-up current source that provides the default condition of the TPS54478 operating when the EN pin floats. Once the EN pin voltage exceeds 1.30 V, an additional 2.76 μA of hysteresis is added. When the EN pin is pulled below 1.21 V, the 2.76 μA is removed. This additional current facilitates input voltage hysteresis. TPS54478 i hys VIN 2.76 mA ip R1 0.64 mA R2 + EN Vena – Figure 22. Adjustable Under Voltage Lock Out æV ö VSTART ç ENFALLING ÷ - VSTOP V è ENRISING ø R1 = æ VENFALLING ö Ip ç1 ÷ + Ih VENRISING ø è (2) vertical spacer R2 = R1´ VENFALLING VSTOP - VENFALLING + R1(Ip + Ih ) (3) Where Ih = 2.76uA, Ip = 0.64uA, VENRISING = 1.30V, VENFALLING = 1.21V 12 Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com SLOW START / TRACKING PIN The TPS54478 regulates to the lower of the SS/TR pin and the internal reference voltage. A capacitor on the SS/TR pin to ground implements a slow start time. Before the SS pin reaches the voltage threshold VSSTHR, the charge current is about 45 μA. The TPS54478 internal pull-up current source of 2.2 μA charges the external slow start capacitor after the SS pin voltage exceeds VSSTHR. Equation 4 calculates the required slow start capacitor value where Tss is the desired slow start time in ms and Css is the required capacitance in nF. vertical spacer Css(nF) = 3 ´ Tss(mS) (4) If during normal operation, the VIN goes below the UVLO, EN pin pulled below 1.21 V, or a thermal shutdown event occurs, the TPS54478 stops switching. When the VIN goes above UVLO, EN is released or pulled high, or a thermal shutdown is exited, then SS/TR is discharged to below 65 mV before reinitiating a powering up sequence. The VSENSE voltage will follow the SS/TR pin voltage with a 65mV offset up to 90% of the internal voltage reference. When the SS/TR voltage is greater than 90% of the internal reference voltage the offset increases as the effective system reference transitions from the SS/TR voltage to the internal voltage reference. SEQUENCING Many of the common power supply sequencing methods can be implemented using the SS/TR, EN and PWRGD pins. The sequential method can be implemented using an open drain or collector output of a power on reset pin of another device. Figure 23 shows the sequential method. The PWRGD is coupled to the EN pin on the TPS54478 which enables the second power supply once the primary supply reaches regulation. Ratio-metric start up can be accomplished by connecting the SS/TR pins together. The regulator outputs ramp up and reach regulation at the same time. When calculating the slow start time the pull up current source must be doubled in Equation 4. The ratio metric method is illustrated in Figure 25. TPS54478 PWRGD1 EN1 EN2 SS1 SS2 EN1 EN1 Vo1 VO1 PWRGD2 PWRGD1 PWRGD1 Vo2 VO2 t - tTime = 1 ms/div = 1ms/div Figure 23. Sequential Start-Up Sequence Copyright © 2011, Texas Instruments Incorporated Figure 24. Sequential Startup using EN and PWRGD 13 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TPS54478 EN1 EN1 SS/TR1 Io Vo1 PWRGD1 Vo2 TPS54478 EN2 SS/TR2 t - Time = 1 ms/div PWRGD2 Figure 25. Schematic for Ratio-metric Start-Up Sequence vertical spacer Figure 26. Ratio-metric Startup Simultaneous power supply sequencing can be implemented by connecting the resistor network of R1 and R2 shown in Figure 27 to the output of the power supply that needs to be tracked or another voltage reference source. Using Equation 5 and Equation 6, the tracking resistors can be calculated. To minimize the effect of the inherent SS/TR to VSENSE offset (Vssoffset) in the slow start circuit and the offset created by the pullup current source (Iss) and tracking resistors, the Vssoffset and Iss are included as variables in the equations. As the SS/TR voltage becomes more than 85% of the nominal reference voltage the Vssoffset becomes larger as the slow start circuits gradually handoff the regulation reference to the internal voltage reference. The SS/TR pin voltage needs to be greater than 0.86 V for a complete handoff to the internal voltage reference as shown in Figure 28. vertical spacer Vout2 Vssoffset R1 = ´ Vref Iss (5) vertical spacer Vref ´ R1 R2 = Vout2 - Vref (6) vertical spacer vertical spacer vertical spacer 14 Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com TPS54478 EN1 VOUT1 SS/TR1 PWRGD1 TPS54478 EN2 VOUT 2 EN1 = 5 / div SS2 = 500 mV / div Vo1 = 500 mV / div Vo2 = 500 mV / div R1 SS/TR2 R2 PWRGD2 Time = 1 msec / div Figure 27. Simultaneous Startup Sequence Figure 28. Simultaneous Start-Up using Coupled SS/TR Pins CONSTANT SWITCHING FREQUENCY and TIMING RESISTOR (RT/CLK Pin) The switching frequency of the TPS54478 is adjustable over a wide range from 200 kHz to 2000 kHz by placing a maximum of 150 kΩ and minimum of 16 kΩ, respectively, on the RT/CLK pin. An internal amplifier holds this pin at a fixed voltage when using an external resistor to ground to set the switching frequency. The RT/CLK is typically 0.5 V. To determine the timing resistance for a given switching frequency, use the curve in Figure 5 or Equation 7. 90066 RT (kW) = Fs(kHz)1.135 (7) vertical spacer Fs(kHz) = 23439 RT(kW)0.8813 (8) To reduce the solution size one would typically set the switching frequency as high as possible, but tradeoffs of the efficiency, maximum input voltage and minimum controllable on time should be considered. The minimum controllable on time is typically 100 ns at full current load and 120 ns at no load, and limits the maximum operating input voltage or output voltage. OVERCURRENT PROTECTION The TPS54478 implements current mode control which uses the COMP pin voltage to turn off the high side MOSFET and turn on the low side MOSFET on a cycle by cycle basis. Each cycle the switch current and the COMP pin voltage are compared, when the peak switch current intersects the COMP voltage the high side switch is turned off. During overcurrent conditions that pull the output voltage low, the error amplifier will respond by driving the COMP pin high, increasing the switch current. The error amplifier output is clamped internally. This clamp functions as a switch current limit. When the OCP reaches 512 cycles, the converter enters hiccup mode in which no switching action happens for about 16000 cycles. This helps the reduction of the power consumption during the over current event. Copyright © 2011, Texas Instruments Incorporated 15 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com START-UP into Pre-Biased Output The TPS54478 features monotonic startup into pre-biased output. The low side Fet turns on for a very short time period every cycle before the output voltage reaches the pre-biased voltage. This ensures the boot cap has enough charge to turn on the top Fet when the output voltage reaches the pre-biased voltage. The TPS54478 also implements low side current protection by detecting the voltage over the low side MOSFET. When the converter sinks current through its low side FET is more than 3.1A, the control circuit will turn the low side Fet off. Due to the implemented prebias function, the low side Fet reverse current protection should not be reached, but it provides another layer of protection in the undesired events such as oscillation induced by load. SYNCHRONIZE USING THE RT/CLK PIN The RT/CLK pin is used to synchronize the converter to an external system clock. See Figure 29. To implement the synchronization feature in a system, connect a square wave to the RT/CLK pin with an on time of at least 75ns. If the pin is pulled above the PLL upper threshold, a mode change occurs and the pin becomes a synchronization input. The internal amplifier is disabled and the pin is a high impedance clock input to the internal PLL. If clocking edges stop, the internal amplifier is re-enabled and the mode returns to the frequency set by the resistor. The square wave amplitude at this pin must transition lower than 0.6 V and higher than 1.6 V typically. The synchronization frequency range is 300 kHz to 2000 kHz. The rising edge of the PH is synchronized to the falling edge of RT/CLK pin. TPS54478 EXT_CLK PLL RT/CLK Clock Source RT PH PH t - Time = 1 ms/div Figure 29. Synchronizing to a System Clock 16 Figure 30. Plot of Synchronizing to System Clock Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com POWER GOOD (PWRGD PIN) The PWRGD pin output is an open drain MOSFET. The output is pulled low when the VSENSE voltage enters the fault condition by falling below 93% or rising above 107% of the nominal internal reference voltage. There is a 2% hysteresis on the threshold voltage, so when the VSENSE voltage rises to the good condition above 95% or falls below 105% of the internal voltage reference the PWRGD output MOSFET is turned off. It is recommended to use a pull-up resistor between the values of 1kΩ and 100kΩ to a voltage source that is 6 V or less. The PWRGD is in a valid state once the VIN input voltage is greater than 1.6 V. OVERVOLTAGE TRANSIENT PROTECTION The TPS54478 incorporates an overvoltage transient protection (OVTP) circuit to minimize voltage overshoot when recovering from output fault conditions or strong unload transients. The OVTP feature minimizes the output overshoot by implementing a circuit to compare the VSENSE pin voltage to the OVTP threshold which is 107% of the internal voltage reference. If the VSENSE pin voltage is greater than the OVTP threshold, the high side MOSFET is disabled preventing current from flowing to the output and minimizing output overshoot. When the VSENSE voltage drops lower than the OVTP threshold the high side MOSFET is allowed to turn on the next clock cycle. THERMAL SHUTDOWN The device implements an internal thermal shutdown to protect itself if the junction temperature exceeds 165°C. The thermal shutdown forces the device to stop switching when the junction temperature exceeds the thermal trip threshold. Once the die temperature decreases below 150°C, the device reinitiates the power up sequence by discharging the SS pin to below 65 mV. The thermal shutdown hysteresis is 15°C. SMALL SIGNAL MODEL FOR LOOP RESPONSE Figure 31 shows an equivalent model for the TPS54478 control loop which can be modeled in a circuit simulation program to check frequency response and dynamic load response without slope compensation effect. The error amplifier is a transconductance amplifier with a gm of 225 μA/V. The error amplifier can be modeled using an ideal voltage controlled current source. The resistor R0 and capacitor Co model the open loop gain and frequency response of the amplifier. The 1-mV AC voltage source between the nodes a and b effectively breaks the control loop for the frequency response measurements. Plotting a/c shows the small signal response of the frequency compensation. Plotting a/b shows the small signal response of the overall loop. The dynamic loop response can be checked by replacing the RL with a current source with the appropriate load step amplitude and step rate in a time domain analysis. PH VO Power Stage 14 A/V a b R1 c RL COMP R3 C2 RESR C1 CO RO 0.6 V gm 225 µA/V VSENSE COUT R2 Figure 31. Small Signal Model for Loop Response without Slope Comp Effect Copyright © 2011, Texas Instruments Incorporated 17 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com SIMPLE SMALL SIGNAL MODEL FOR PEAK CURRENT MODE CONTROL Figure 31 is a simple small signal model that can be used to understand how to design the frequency compensation without slope compensation effect. The TPS54478 power stage can be approximated to a voltage controlled current source (duty cycle modulator) supplying current to the output capacitor and load resistor. The control to output transfer function is shown in Equation 9 and consists of a dc gain, one dominant pole and one ESR zero. The quotient of the change in switch current and the change in COMP pin voltage (node c in Figure 31) is the power stage transconductance. The gm for the TPS54478 is 14 A/V. The low frequency gain of the power stage frequency response is the product of the transconductance and the load resistance as shown in Equation 10. As the load current increases and decreases, the low frequency gain decreases and increases, respectively. This variation with load may seem problematic at first glance, but the dominant pole moves with load current [see Equation 11]. The combined effect is highlighted by the dashed line in the right half of Figure 32. As the load current decreases, the gain increases and the pole frequency lowers, keeping the 0-dB crossover frequency the same for the varying load conditions which makes it easier to design the frequency compensation. vertical spacer vertical spacer VO Adc VC RESR fp RL gmps COUT fz Figure 32. Simple Small Signal Model and Frequency Response for Peak Current Mode Control without Slope Comp Effect æ ç 1+ vo è 2p = Adc ´ vc æ ç 1+ è 2p ö s ÷ × ¦z ø ö s ÷ × ¦p ø Adc = gmps ´ RL ¦p = C OUT 1 ´ RL ´ 2p (9) (10) (11) vertical spacer ¦z = 1 COUT ´ RESR ´ 2p (12) SMALL SIGNAL MODEL FOR FREQUENCY COMPENSATION The TPS54478 uses a transconductance amplifier for the error amplifier and readily supports two of the commonly used frequency compensation circuits. The compensation circuits are shown in Figure 33. The Type 2 circuits are most likely implemented in high bandwidth power supply designs using low ESR output capacitors. In Type 2A, one additional high frequency pole is added to attenuate high frequency noise. 18 Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com VO R1 VSENSE COMP gmea R2 Vref RO CO 5pF Type 2A R3 C2 Type 2B R3 C1 C1 Figure 33. Type-II of Frequency Compensation The design guidelines for TPS54478 loop compensation will be addressed in the APPLICATION INFORMATION section with more details. The approach is to run the Pspice model first to find the accurate response of the power stage with slope compensation effect. The compensation network is then designed based on the desired crossover frequency. The crossover frequency and phase margin are more closer to the measured results when the slope compensation effect is included. For type-II compensation, the modulator pole, fpmod, and the esr zero, fz1 can be calculated using Equation 13 and Equation 14. Derating the output capacitor (COUT) is needed if the output voltage is a high percentage of the capacitor rating. Use the capacitor manufacturer information to derate the capacitor value. Use Equation 15 and Equation 16 to estimate a starting point for the crossover frequency, fc. Equation 15 is the geometric mean of the modulator pole and the esr zero and Equation 16 is the mean of modulator pole and the switching frequency. Use the lower value of Equation 15 or Equation 16 as the maximum crossover frequency. ¦ p m od = Iout m ax 2 p ´ Vout ´ Cout (13) 1 2 p ´ Resr ´ Cout (14) vertical spacer ¦ z m od = vertical spacer ¦C = ¦p mod ´ ¦ z mod (15) vertical spacer ¦C = ¦p mod ´ ¦ sw 2 (16) vertical spacer The type-III compensation is recommended to achieve higher crossover frequency by introducing extra phase lift. By adding a small capacitor C3 in parallel with R1, one-pair of zero and pole is generated as given by Equation 17 and Equation 18. The following APPLICATION INFORMATION section provides step-by-step design guideline for the type-III compensation wih the effect of slope compensation included. Copyright © 2011, Texas Instruments Incorporated 19 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com Vo C3 R1 VSENSE gm ea R2 Vref RO COMP CO Type 3 A R3 Type 3 B R3 C2 5 pF C1 C1 Figure 34. Type-III of Frequency Compensation 1 2p ´ R1´ C3 1 ¦p = 2p ´ (R1/ /R2) ´ C3 ¦z = 20 (17) (18) Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com APPLICATION INFORMATION DESIGN GUIDE – STEP-BY-STEP DESIGN PROCEDURE This example details the design of a high frequency switching regulator design using ceramic output capacitors. This design is available as the TPS54478EVM-037 (PWR037) evaluation module (EVM). A few parameters must be known in order to start the design process. These parameters are typically determined on the system level. For this example, we start with the following known parameters: Output Voltage 1.8 V Transient Response 1 A to 3.0 A load step ΔVout = 3% Maximum Output Current 4A Input Voltage 3 V to 6V, 5 V nominal Output Voltage Ripple < 30 mV p-p Switching Frequency (Fsw) 1000 kHz The schematic diagram for this design example is shown in Figure 35. The component reference designators of this schematic are used for the equations in APPLICATION INFORMATION. SELECTING THE SWITCHING FREQUENCY The first step is to decide on a switching frequency for the regulator. Typically, you want to choose the highest switching frequency possible since this produces the smallest solution size. The high switching frequency allows for lower valued inductors and smaller output capacitors compared to a power supply that switches at a lower frequency. However, the highest switching frequency causes extra switching losses, which hurt the converter’s performance. The converter is capable of running from 300 kHz to 2 MHz. Unless a small solution size is an ultimate goal, a moderate switching frequency of 1MHz is selected to achieve both a small solution size and a high efficiency operation. Using Equation 7, R4 is calculated to be 35.4 kΩ. A standard 1% 35.7 kΩ value was chosen in the design. Copyright © 2011, Texas Instruments Incorporated 21 22 VIN 0.1 mF 220 pF C3 C2 C1 10 mF VIN= 3-6 V 1 C4 11.5 kW R2 14.3 kW R1 820 pF C5 30.9 kW R3 35.7 kW R4 C6 0.01 mF VSNS 8 RT/CLK 9 SS/TR 6 VSNS 7 COMP 2 VIN 15 EN 16 VIN 1 VIN U1 PH PH PH 17 PWPD AGND GND GND PWRGD BOOT TPS54478 5 4 3 14 13 12 11 10 1 100 kW R5 0.1 mF C7 1 VIN 2 Optional L1 1.2 mH 47 mF C8 47 mF C9 10 kW R7 20 kW R6 VOUT = 1.8 V, 4 A 220 pF C10 VSNS VOUT TPS54478 SLVSAS2 – JUNE 2011 www.ti.com Figure 35. High Frequency, 1.8 V Output Power Supply Design with Adjusted UVLO Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com OUTPUT INDUCTOR SELECTION The inductor selected works for the entire TPS54478 input voltage range. To calculate the value of the output inductor, use Equation 19. KIND is a coefficient that represents the amount of inductor ripple current relative to the maximum output current. The inductor ripple current is filtered by the output capacitor. Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor since the output capacitor must have a ripple current rating equal to or greater than the inductor ripple current. In general, the inductor ripple value is at the discretion of the designer; however, KIND is normally from 0.1 to 0.3 for the majority of applications. For this design example, use KIND = 0.3 and the inductor value is calculated to be 1.05 μH. For this design, a nearest standard value was chosen: 1.2 μH. For the output filter inductor, it is important that the RMS current and saturation current ratings not be exceeded. The RMS and peak inductor current can be found from Equation 21 and Equation 22. For this design, the RMS inductor current is 4.01 A and the peak inductor current is 4.53 A. The chosen inductor is a Coilcraft XAL5030-122ME. It has a saturation current rating 0f 11.8 A (20% inductance loss) and a RMS current rating of 8.7 A (20 °C. temperature rise). The series resistance is 6.78 mΩ typical. The current flowing through the inductor is the inductor ripple current plus the output current. During power up, faults or transient load conditions, the inductor current can increase above the calculated peak inductor current level calculated above. In transient conditions, the inductor current can increase up to the switch current limit of the device. For this reason, the most conservative approach is to specify an inductor with a saturation current rating equal to or greater than the switch current limit rather than the peak inductor current. Vinmax - Vout Vout ´ L1 = Io ´ Kind Vinmax ´ ¦ sw (19) vertical spacer Iripple = Vinmax - Vout Vout ´ L1 Vinmax ´ ¦ sw (20) vertical spacer ILrms = Io 2 + æ Vo ´ (Vinmax - Vo) ö 1 ´ ç ÷ 12 è Vinmax ´ L1 ´ ¦ sw ø 2 (21) vertical spacer ILpeak = Iout + Iripple 2 (22) OUTPUT CAPACITOR There are three primary considerations for selecting the value of the output capacitor. The output capacitor determines the modulator pole, the output voltage ripple, and how the regulator responds to a large change in load current. The output capacitance needs to be selected based on the more stringent of these three criteria. The desired response to a large change in the load current is the first criteria. The output capacitor needs to supply the load with current when the regulator can not. This situation would occur if there are desired hold-up times for the regulator where the output capacitor must hold the output voltage above a certain level for a specified amount of time after the input power is removed. The regulator is temporarily not able to supply sufficient output current if there is a large, fast increase in the current needs of the load such as transitioning from no load to a full load. The regulator usually needs two or more clock cycles for the control loop to see the change in load current and output voltage and adjust the duty cycle to react to the change. The output capacitor must be sized to supply the extra current to the load until the control loop responds to the load change. The output capacitance must be large enough to supply the difference in current for 2 clock cycles while only allowing a tolerable amount of droop in the output voltage. Equation 23 shows the minimum output capacitance necessary to accomplish this. Copyright © 2011, Texas Instruments Incorporated 23 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com For this example, the transient load response is specified as a 3% change in Vout for a load step from 1 A (25% load) to 3 A (75% load). For this example, ΔIout = 3 - 1 = 2.0A and ΔVout= 0.03 × 1.8 = 0.054 V. Using these numbers gives a minimum capacitance of 74.1 μF. This value does not take the ESR of the output capacitor into account in the output voltage change. For ceramic capacitors, the ESR is usually small enough to ignore in this calculation. Equation 24 calculates the minimum output capacitance needed to meet the output voltage ripple specification. Where fsw is the switching frequency, Vripple is the maximum allowable output voltage ripple, and Iripple is the inductor ripple current. In this case, the maximum output voltage ripple is 30 mV. Under this requirement, Equation 24 yields 4.4 uF. vertical spacer 2 ´ DIout Co > ¦ sw ´ DVout (23) vertical spacer Co > 1 ´ 8 ´ ¦ sw 1 Voripple Iripple Where ΔIout is the change in output current, fsw is the regulators switching frequency and ΔVout is the allowable change in the output voltage. (24) vertical spacer Equation 25 calculates the maximum ESR an output capacitor can have to meet the output voltage ripple specification. Equation 25 indicates the ESR should be less than 28.6 mΩ. In this case, the ESR of the ceramic capacitor is much less than 28.6 mΩ. Additional capacitance de-ratings for aging, temperature and DC bias should be factored in which increases this minimum value. For this example, two 47 μF 10 V X5R ceramic capacitors with 3 mΩ of ESR are used. The estimated capacitance after derating is 2 x 45 µF = 90 µF. Capacitors generally have limits to the amount of ripple current they can handle without failing or producing excess heat. An output capacitor that can support the inductor ripple current must be specified. Some capacitor data sheets specify the RMS (Root Mean Square) value of the maximum ripple current. Equation 26 can be used to calculate the RMS ripple current the output capacitor needs to support. For this application, Equation 26 yields 303 mA. Voripple Resr < Iripple (25) vertical spacer Icorm s = Vout ´ (Vinm ax - Vout) 12 ´ Vinm ax ´ L1 ´ ¦ sw (26) INPUT CAPACITOR The TPS54478 requires a high quality ceramic, type X5R or X7R, input decoupling capacitor of at least 10 μF of effective capacitance and in some applications a bulk capacitance. The effective capacitance includes any DC bias effects. The voltage rating of the input capacitor must be greater than the maximum input voltage. The capacitor must also have a ripple current rating greater than the maximum input current ripple of the TPS54478. The input ripple current can be calculated using Equation 27. The value of a ceramic capacitor varies significantly over temperature and the amount of DC bias applied to the capacitor. The capacitance variations due to temperature can be minimized by selecting a dielectric material that is stable over temperature. X5R and X7R ceramic dielectrics are usually selected for power regulator capacitors because they have a high capacitance to volume ratio and are fairly stable over temperature. The output capacitor must also be selected with the DC bias taken into account. The capacitance value of a capacitor decreases as the DC bias across a capacitor increases. 24 Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com For this example design, a ceramic capacitor with at least a 10 V voltage rating is required to support the maximum input voltage. For this example, one 10 μF and one 0.1 μF 10 V capacitors in parallel have been selected. The input capacitance value determines the input ripple voltage of the regulator. The input voltage ripple can be calculated using Equation 28. Using the design example values, Ioutmax=4 A, Cin=10 μF, Fsw=1 MHz, yields an input voltage ripple of 99 mV and a rms input ripple current of 1.95 A. Icirms = Iout ´ Vout ´ Vinmin (Vinmin - Vout ) Vinmin (27) vertical spacer Ioutmax ´ 0.25 DVin = Cin ´ ¦ sw (28) SLOW START CAPACITOR The slow start capacitor determines the minimum amount of time it takes for the output voltage to reach its nominal programmed value during power up. This is useful if a load requires a controlled voltage slew rate. This is also used if the output capacitance is very large and would require large amounts of current to quickly charge the capacitor to the output voltage level. The large currents necessary to charge the capacitor may make the TPS54478 reach the current limit or excessive current draw from the input power supply may cause the input voltage rail to sag. Limiting the output voltage slew rate solves both of these problems. The slow start capacitor value can be calculated using Equation 29. For the example circuit, the slow start time is not too critical since the output capacitor value is 2 x 47 μF which does not require much current to charge to 1.8 V. The example circuit has the slow start time set to an arbitrary value of 3.33 ms which requires a 10 nF capacitor. C6(nF) = 3 × Tss(mS) (29) BOOTSTRAP CAPACITOR SELECTION A 0.1 μF ceramic capacitor must be connected between the BOOT to PH pin for proper operation. It is recommended to use a ceramic capacitor with X5R or better grade dielectric. The capacitor should have 10 V or higher voltage rating. OUTPUT VOLTAGE AND FEEDBACK RESISTORS SELECTION For the example design, 10.0 kΩ was selected for R7. Using Equation 30, R6 is calculated as 20.0 kΩ. The nearest standard 1% resistor is 20.0 kΩ. æV ö R6 = R7 × ç OUT - 1÷ V è REF ø (30) Due to the internal design of the TPS54478, there is a minimum output voltage limit for any given input voltage. The output voltage can never be lower than the internal voltage reference of 0.6 V. Above 0.6 V, the output voltage may be limited by the minimum controllable on time. The minimum output voltage in this case is given by Equation 31 Voutmin = Ontimemin ´ Fsmax ´ (Vinmax - loutmin ´ RDSmin ) - Ioutmin ´ (RL + RDSmin ) Where: Voutmin = minimum achievable output voltage Ontimemin = minimum controllable on-time (100 ns typical. 120 ns no load) Fsmax = maximum switching frequency including tolerance Vinmax = maximum input voltage Ioutmin = minimum load current RDSmin = minimum high-side MOSFET on resistance (See Electrical Characteristics) RL = series resistance of output inductor (31) There is also a maximum achievable output voltage which is limited by the minimum off time. The maximum output voltage is given by Equation 32 Copyright © 2011, Texas Instruments Incorporated 25 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com æ Offtimemax ö æ tdead ö Voutmax = Vin ´ ç 1 ÷ - Ioutmax ´ (RDSmax + RI) - (0.7 - Ioutmax ´ RDSmax )´ ç ts ÷ ts è ø è ø Where: Voutmax = maximum achievable output voltage Vin = minimum input voltage Offtimemax = maximum off time (180 ns typical for adequate margin) ts = 1/Fs Ioutmax = maximum current RDSmax = maximum high-side MOSFET on resistance (See Electrical Characteristics) RI = DCR of the inductor tdead = dead time (40 ns) (32) COMPENSATION There are several possible methods to design closed loop compensation for dc/dc converters. For the ideal current mode control, the design equations can be easily simplified. The power stage gain is constant at low frequencies, and rolls off at -20 dB/decade above the modulator pole frequency. The power stage phase is 0 degrees at low frequencies and starts to fall one decade above the modulator pole frequency reaching a minimum of -90 degrees one decade above the modulator pole frequency. The modulator pole is a simple pole shown in Equation 33. 1 FPMOD = 2 × p × COUT × ROUT (33) For the TPS54478 most circuits will have relatively high amounts of slope compensation. As more slope compensation is applied, the power stage characteristics will deviate from the ideal approximations. The phase loss of the power stage will now approach -180 degrees, making compensation more difficult. The power stage transfer function can be solved but it is a tedious hand calculation that does not lend itself to simple approximations. It is best to use Pspice or TINA-TI to accurately model the power stage gain and phase so that a reliable compensation circuit can be designed. That is the technique used in this design procedure. Using the pspice model of SLVM279 apply the values calculated previously to the output filter components of L1, C9 and C10. Set Rload to the appropriate value. For this design, L1 = 1.2 µH. C8 and C9 use the derated capacitance value of 45 µF, and the ESR is set to 3 mohm. The Rload resistor is 1.8 / 4 = 450 mΩ. Now the power stage characteristic can be plotted as shown in Figure 36. 60 180 40 120 Gain - dB 60 -0 0 -12.03 dB -20 Phase -60 -120 -40 -60 0.1 Phase - Degrees Gain 20 >> 1 10 100 -180 1000 Frequency - kHz Figure 36. Power Stage Gain and Phase Characteristics For this design, the intended crossover frequency is 70 kHz. From the power stage gain and phase plots, the gain at 70 kHz is -12.03 dB and the phase is -131.86 degrees. For 60 degrees of phase margin, additional phase boost from a feed forward capacitor in parallel with the upper resistor of the voltage set point divider will be required. R3 sets the gain of the compensated error amplifier to be equal and opposite the power stage gain at crossover. The required value of R3 can be calculated from Equation 34. 26 Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com 10 R3 = -GPWRSTG 20 gmEA × Vout VREF (34) To maximize phase gain, the compensator zero is placed one decade below the crossover frequency of 70 kHz. The required value for C5 is given by Equation 35. 1 C5 = F 2 × p × R3 × CO 10 (35) To maximize phase gain the high frequency pole is not implemented and C4 is not populated. The pole can be useful to offset the ESR of aluminum electrolytic output capacitors. If desired the value for C4 can be calculated from Equation 36. 1 C4 = 2 × p × R3 × FP (36) For maximum phase boost, the pole frequency FP will typically be one decade above the intended crossover frequency FCO. The feed forward capacitor C10, is used to increase the phase boost at crossover above what is normally available from Type II compensation. It places an additional zero/pole pair located at Equation 37 and Equation 38. 1 FZ = 2 × p × C10 × R6 (37) 1 FP = 2 × p × C10 × R6 P R7 (38) This zero and pole pair is not independent. Once the zero location is chosen, the pole is fixed as well. For optimum performance, the zero and pole should be located symmetrically about the intended crossover frequency. The required value for C10 can calculated from Equation 39. 1 C10 = VREF 2 × p × R6 × FCO × VOUT (39) For this design the calculated values for the compensation components are R3 = 30.6 kΩ ,C5 = 736 pF and C10 = 197 pF. Using standard values, the compensation components are R3 = 30.9 kΩ ,C5 = 820 pF and C10 = 220 pF. APPLICATION CURVES 100 100 90 90 VIN = 3.3 V 80 VIN = 5 V 60 50 40 60 VIN = 5 V 50 40 30 30 20 20 10 10 0 0 0.5 VIN = 3.3 V 70 Efficiency - % 70 Efficiency - % 80 1 1.5 2 2.5 Output Current - A 3 3.5 Figure 37. EFFICIENCY vs LOAD CURRENT Copyright © 2011, Texas Instruments Incorporated 4 0 0.001 0.01 0.1 Output Current - A 1 10 Figure 38. EFFICIENCY vs LOAD CURRENT 27 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com VOUT = 50 mV / div (ac coupled) VIN = 5 V/div EN = 5 V/div VOUT = 2 V/div IOUT = 1 A / div Load step = 1 - 3 A, slew rate = 0.167 A / ms PWRGD = 5 V/div Time = 100 ms/div Time = 2 ms/div Figure 39. TRANSIENT RESPONSE, 2 A STEP Figure 40. POWER UP VOUT, VIN VIN = 5 V/div EN = 5 V/div EN = 5 V/div VOUT = 2 V/div VOUT = 500 mV/div PWRGD = 5 V/div Pre-bias voltage = 500 mV Time = 2 ms/div Figure 41. POWER UP VOUT, EN Time = 2 msec / div Figure 42. POWER UP INTO PRE-BIAS VOLTAGE VIN = 5 V/div VIN = 5 V/div EN = 5 V/div EN = 5 V/div VOUT = 2 V/div VOUT = 2 V/div PWRGD = 5 V/div PWRGD = 5 V/div Time = 2 ms/div Figure 43. POWER DOWN VOUT, VIN 28 Time = 2 ms/div Figure 44. PWER DOWN VOUT, EN Copyright © 2011, Texas Instruments Incorporated TPS54478 SLVSAS2 – JUNE 2011 www.ti.com VIN = 100 mV/div (ac coupled) VOUT = 20 mV/div (ac coupled) PH = 2 V/div PH = 2 V/div Time = 500 ns/div Time = 500 ns/div Figure 45. OUTPUT RIPPLE, IOUT = 4 A Figure 46. INPUT RIPPLE, IOUT = 4 A 60 180 50 150 40 120 0.2 0.15 Gain - dB 20 60 Gain 10 30 0 0 -10 -30 -20 -60 -30 -90 -40 -120 -50 -150 Phase - Degrees 90 Output Voltage Deviation - % VIN = 5 V Phase 30 0.1 0.05 VIN = 3.3 V 0 -0.05 -0.1 -0.15 -180 -60 10 100 1k 10k f - Frequency - Hz 100k -0.2 0 1M Figure 47. CLOSED LOOP RESPONSE, VIN = 5 V, IOUT = 4 A 0.5 1 1.5 2 2.5 Output Current - A 3 3.5 4 Figure 48. OUTPUT VOLTAGE REGULATION vs LOAD CURRENT 0.1 IOUT = 2 A 0.08 VOUT = 1 V/div Output Voltage Deviation - % 0.06 0.04 0.02 0 -0.02 -0.04 IOUT = 5 A/div -0.06 -0.08 -0.1 3 3.5 4 4.5 Input Voltage - V 5 5.5 6 Figure 49. OUTPUT VOLTAGE REGULATION vs INPUT VOLTAGE Copyright © 2011, Texas Instruments Incorporated Time = 1 ms/div Figure 50. HICCUP MODE CURRENT LIMIT 29 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com VOUT = 1 V/div VOUT = 500 mV/div IOUT = 5 A/div Time = 5 ms/div Figure 51. HICCUP MODE CURRENT LIMIT Time = 500 ms/div Figure 52. START UP CHARACTERISTIC POWER DISSIPATION ESTIMATE The following formulas show how to estimate the IC power dissipation under continuous conduction mode (CCM) operation. The power dissipation of the IC (Ptot) includes conduction loss (Pcon), dead time loss (Pd), switching loss (Psw), gate drive loss (Pgd) and supply current loss (Pq). Pcon = Io2 × RDS_on_Temp Pd = ƒsw × Io × 0.7 × 40 × 10–9 Psw = 1/2 × Vin × Io × ƒsw× 7 × 10–9 Pgd = 2 × Vin × ƒsw× 6 × 10–9 Pq = Vin × 525 × 10–6 Where: IO is the output current (A). RDS_on_Temp is the on-resistance of the high-side MOSFET with given temperature (Ω). Vin is the input voltage (V). ƒsw is the switching frequency (Hz). 30 Copyright © 2011, Texas Instruments Incorporated TPS54478 www.ti.com SLVSAS2 – JUNE 2011 So Ptot = Pcon + Pd + Psw + Pgd + Pq For given TA, TJ = TA + Rth × Ptot For given TJMAX = 150°C TAmax = TJ max – Rth × Ptot Where: Ptot is the total device power dissipation (W). TA is the ambient temperature (°C). TJ is the junction temperature (°C). Rth is the thermal resistance of the package (°C/W). TJMAX is maximum junction temperature (°C). TAMAX is maximum ambient temperature (°C). There are additional power losses in the regulator circuit due to the inductor AC and DC losses and trace resistance that impact the overall efficiency of the regulator. LAYOUT Layout is a critical portion of good power supply design. There are several signal paths that conduct fast changing currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise or degrade the power supplies performance. Care should be taken to minimize the loop area formed by the bypass capacitor connections and the VIN pins. See Figure 53 for a PCB layout example. The GND pins and AGND pin should be tied directly to the power pad under the IC. The power pad should be connected to any internal PCB ground planes using multiple vias directly under the IC. Additional vias can be used to connect the top side ground area to the internal planes near the input and output capacitors. For operation at full rated load, the top side ground area along with any additional internal ground planes must provide adequate heat dissipating area. Locate the input bypass capacitor as close to the IC as possible. The PH pin should be routed to the output inductor. Since the PH connection is the switching node, the output inductor should be located very close to the PH pins, and the area of the PCB conductor minimized to prevent excessive capacitive coupling. The boot capacitor must also be located close to the device. The sensitive analog ground connections for the feedback voltage divider, compensation components, slow start capacitor and frequency set resistor should be connected to a separate analog ground trace as shown. The RT/CLK pin is particularly sensitive to noise so the RT resistor should be located as close as possible to the IC and routed with minimal lengths of trace. The additional external components can be placed approximately as shown. It may be possible to obtain acceptable performance with alternate PCB layouts, however this layout has been shown to produce good results and is meant as a guideline. Copyright © 2011, Texas Instruments Incorporated 31 TPS54478 SLVSAS2 – JUNE 2011 www.ti.com VIA to Ground Plane UVLO SET RESISTORS VIN INPUT BYPASS CAPACITOR BOOT PWRGD EN VIN VIN BOOT CAPACITOR VIN OUTPUT INDUCTOR PH VIN PH EXPOSED POWERPAD AREA GND PH GND VOUT OUTPUT FILTER CAPACITOR PH SLOW START CAPACITOR RT/CLK COMP VSENSE AGND SS FEEDBACK RESISTORS ANALOG GROUND TRACE FREQUENCY SET RESISTOR TOPSIDE GROUND AREA COMPENSATION NETWORK VIA to Ground Plane Figure 53. PCB Layout Example 32 Copyright © 2011, Texas Instruments Incorporated PACKAGE OPTION ADDENDUM www.ti.com 30-Jun-2011 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) TPS54478RTER ACTIVE WQFN RTE 16 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPS54478RTET ACTIVE WQFN RTE 16 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR Samples (Requires Login) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. 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