Automotive Relays Plug-in Mini ISO Relays Power Relay B n Pin assignment similar to ISO 7588 part 1 Plug-in terminals n Customized versions on request – 24VDC versions with contact gap >0.8mm – Integrated components (e.g. resistor, diode) – Customized marking/color – Special covers (e.g. notches, release features, brackets) – Various contact arrangements and materials n Typical applications Cross carline up to 35A for example: rear window defogger, battery disconnection, power distribution (clamp 15) F234_fcw1_bw Contact Data 1 A 1 A 1 C 1C Contact arrangement1 form A, 1 form A, 1 form C, 1 form C, 1 NO 1 NO 1 CO 1 CO Rated voltage 12VDC24VDC12VDC24VDC Limiting continuous current form A/form B (NO/NC) 23°C50A 50A 50/35A 50/35A 85°C35A 35A 35/25A 35/25A 125°C15A 15A 15/10A 15/10A Limiting making current1) A/B (NO/NC) 120A 120A 120/45A 120/45A Limiting breaking current, A/B (NO/NC) 30A 20A 30/20A 20/10A Limiting short-time current overload current, ISO 8820-3 2) 1.35 x 35A, 1800s 2.00 x 35A, 5s 3.50 x 35A, 0.5s 6.00 x 35A, 0.1s Jump start test, ISO 16750-1 24VDC for 5min, conducting nominal current at 23°C Contact material Silver based Min. recommended contact load3) 1A at 5VDC Initial voltage drop, at 10A, typ./max. form A (NO) 15/300mV 15/300mV 15/300mV 15/300mV form B (NC) - - 20/300mV 20/300mV Frequency of operation, at nominal load 6 ops./min (0.1Hz) Operate/release time typ. 10/10ms4) Electrical endurance, ops. resistive load, A (NO)>2.5x105>2.5x105>2.5x105>2.5x105 30A,20A,30A,20A, 14VDC28VDC14VDC28VDC resistive load, B (NC) - - >1x105>2.5x105 20A, 10A, 14VDC 28VDC Mechanical endurance typ. 1x106 ops. 1) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 2) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 3) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 4) For unsuppressed relay coil. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. 06-2011, Rev. 0611 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Coil Data Rated coil voltage 12/24VDC Coil versions, DC coil Coil Rated Operate Release Coil Rated coil codevoltagevoltagevoltage resistance 5)power 5) VDCVDCVDC Ω±10%W 001 12 8 1.5 85 1.7 002 12 6.5 1 75 1.9 004 24 16 3 255 2.3 5) Without components in parallel. All figures are given for coil without pre-energization, at ambient temperature +23°C. Insulation Data Initial dielectric strength between open contacts between contact and coil between adjacent contacts Load dump test ISO 7637-1 (12VDC), test pulse 5 ISO 7637-2 (24VDC), test pulse 5 500Vrms 500Vrms 500Vrms Vs=+86.5VDC Vs=+200VDC Other Data EU RoHS/ELV compliance compliant Protection to heat and fire according UL94 HB or better6) Ambient temperature -40 to 125°C Climatic cycling with condensation, EN ISO 6988 6 cycles, storage 8/16h Temperature cycling, IEC 60068-2-14, Nb 10 cycles, -40/+85°C (5°C/min) Damp heat cyclic, IEC 60068-2-30, Db, Variant 1 6 cycles, upper air temp. 55°C Damp heat constant, IEC 60068-2-3, Ca 56 days Category of environmental protection, IEC 61810 RT I – dustproof Degree of protection, IEC 60529 IP54 Corrosive gas IEC 60068-2-42 10±2cm3/m3 SO2, 10 days IEC 60068-2-43 1±0.3cm3/m3 H2S, 10 days Vibration resistance (functional) IEC 60068-2-6 (sine sweep) 10 to 500Hz, min. 5g7) Shock resistance (functional) IEC 60068-2-27 (half sine) 11ms, min. 20g7) Drop test, free fall, IEC 60068-2-32 1m onto concrete Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays Plug-in Mini ISO Relays Power Relay B (Continued) Other Data (continued) Terminal type plug-in, QC Cover retention axial force 150N pull force 200N push force 200N Terminal retention8) pull force 100N push force 100N resistance to bending 10N force applied to side 10N torque 0.3Nm Weight approx. 35g (1.2oz) Packaging unit 200 pcs. Accessories For details see datasheet Connectors for Mini ISO Relays 6) Refers to used mateials. 7) No change in the switching state >10μs. Valid for NC contacts, NO contact values significantly higher. 8) Values apply 2mm from the end of the terminal. When the force is removed, the terminal must not have moved by more than 0.3mm. Terminal Assignment NO 1 form A, NO NOR 1 form A, NO with resistor NOR_2x87 1 form A, 1 NO (2x87) with resistor 85 87 85 87 85 87 87 85 87 87 86 30 86 30 86 30 86 30 NOD_2x87 1 form A, 1 NO (2x87) with diode 2 NO_2x87 1 form A, 1 NO (2x87) CO 1 form C, CO 85 87 87 85 86 30 86 06-2011, Rev. 0611 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. COR 1 form C, CO with resistor 87 87a 30 Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. 85 86 87 87a 30 Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions COD 1 form C, CO with diode 85 86 87 87a 30 Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. Automotive Relays Plug-in Mini ISO Relays Power Relay B (Continued) Dimensions Power Relay B with bracket 28,5 -1 22 0.3 Shown is 1 form C 1 form A is without terminal 87a 4 0.5 5.4 6 0.1 85 0.2 26 -0,8 10 0.3 1.7 87a 30 86 0.3 28.5 -1 87 Measurement reference plane 0.3 5x 11,5 -1 234-b_DD1 25.3 -0,6 Power Relay B without bracket Measurement reference plane 0.3 5x 11,5 -1 234-nb_DD1 View of the terminals (bottom view) 30 85 0.2 234_VT1 Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. 0.3 85 0.2 86 234_VT2 2.6 30 0.2 2.6 06-2011, Rev. 0611 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. 87 86 85 2.6 87a 17.9 87 87 30 0.2 0.25 0.3 17.9 16.8 8.35 0.25 0.2 8.35 16.8 87 86 1 form A non ISO (Terminals 30 and 86 changed position) 0.2 17.9 7.9 0.25 0.2 0.3 16.8 1 form A (2x87) 8.35 7.9 0.2 1 form C 1 form A is without 87a Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions 234_VT3 Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 Automotive Relays Plug-in Mini ISO Relays Power Relay B (Continued) Product code structure Typical product code V23234 -A Type V23234 Power Relay B Contact arrangement A 1 form C, 1 CO C 1 form A, 1 NO (2x87) Cover 0 Standard Coil 001 12VDC 004 24VDC Terminal/arrangement Xnnn Customized (nnn: version number) Product code B K 1 form A, 1 NO 1 form A, 1 NO (non ISO) 1 Bracket near terminal 30 ISO 002 12VDC Arrangement Cover Coil suppr. Circuit1)Coil Cont. material Terminals 0 V23234-A0001-X032 1 Form C, Standard Resistor 680Ω COR 12VDC Silver based Plug-in, QC V23234-A0001-X038 1 CO Diode (cathode 86)COD V23234-A0001-X040 CO V23234-A0004-X055 24VDC V23234-A0004-X051 Diode (cathode 86)COD V23234-A0004-X053 Resistor 1400Ω COR V23234-A1001-X033 Bracket Resistor 680Ω 12VDC V23234-A1001-X036 CO V23234-A1001-X041 Diode (cathode 86)COD V23234-A1004-X050 CO 24VDC V23234-A1004-X054 Resistor 1400Ω COR V23234-B0001-X001 1 Form A, Standard Resistor 680Ω NOR 12VDC V23234-B0002-X012 1 NO NO V23234-B1001-X004 Bracket Resistor 680Ω NOR V23234-B1001-X010 NO V23234-C0001-X003 1 Form A, Standard Diode (cathode 86)NOD_2x87 V23234-C0001-X006 1 NO (2x87) NO_2x87 V23234-C0004-X018 Resistor 1400Ω NOR_2x87 24VDC V23234-C0004-X020 NO_2x87 V23234-C1001-X005 Bracket 12VDC V23234-C1004-X017 24VDC V23234-C1004-X085 Resistor 1400Ω NOR_2x87 V23234-K1001-X0241 Form A, 1 NO Resistor 680Ω NOR (non ISO) 12VDC Plug-in, QC /non ISO 001-X040 Part number 1-1904020-2 1-1904020-5 4-1904020-7 2-1904025-6 2-1904025-3 2-1904025-5 1-1904022-1 3-1904022-2 2-1904022-3 1-1904027-1 3-1904027-2 5-1904006-1 1-1904008-2 1-1904007-1 1-1904007-2 2-1904011-1 2-1904011-2 2-1904015-1 1-1904015-3 5-1904012-1 5-1904014-1 1904015-5 5-1904018-1 1) See terminal assignment diagrams. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 4 06-2011, Rev. 0611 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change.