OPEN FRAME AND DIN RAIL MOUNTING AC/DC POWER SUPPLY UNITS ELECTRONICS LTD Contents 1 32000 Series Open Frame AC/DC Linear Power Supplies ..............................................A1 2 33000 Series AC/DC Unregulated Linear Power Supplies ..............................................A7 3 41000 Series DIN Rail Mounting Power Supplies for Instrumentation Applications ..........................................................................................A8 4 42000 Series DIN Rail Mounting Linear Power Supplies................................................A9 5 42000 H&J Series DIN Rail Mounting Switch Mode Power Supplies ..........................A10 6 NEW 44000 Series DIN Rail Mounting Switch Mode Power Supplies ........................A11 7 Custom AC/DC Power Supplies ......................................................................................A12 Open Frame AC/DC Linear Power Supplies These high quality linear regulated power supplies provide outstanding value and are designed for ease of application and long trouble free life. ◆ ◆ ◆ ◆ ◆ ◆ ◆ Universal AC input 100 - 240VAC 3.75kV Isolation safety transformer TÜV approved Quality UK design and manufacture International industry standard sizes Overload protection on all units Exceeds the requirements of UL, CSA, VDE, IEC, BT, ECMA & CEE ◆ Safety earth tag ◆ 2 year warranty SPECIFICATION A.C. Input 100/120/220/240VAC +10%, -12%, 47 to 440Hz D.C. Output See Voltage/Current Rating Chart. Adjustment range ±5% minimum. Line Regulation ±0.05% for a 10% line change. Load Regulation ±0.05% for a 50% load change. Output Ripple 2V to 15V units: 5.0mV PK-PK maximum 20V to 28V units: 0.02% PK-PK maximum Transient Response 50µseconds for a 50% load change Short Circuit and Overload Protection Automatic current limit/foldback Overvoltage Protection Built-in on all 5V outputs. Set at 6.2V ±0.4V Other models use optional overvoltage protection. See Option 4 overleaf Remote Sensing Provided on most models, open sense load protection built in. Stability ±0.3% for 24 hour period after 1 hour warmup Temperature Rating Standard Range: 0°C to +50°C full-rated, derated linearly to 40% at 70°C Extended Range: -40°C to +50°C full-rated, derated linearly to 40% at 70°C 1 32000 SERIES Calex 32000 Series TEMPERATURE DERATING CURVE Temperature Coefficient ±0.03%/°C maximum Efficiency (typical) 5V unit: 45%; 12V and 15V units: 55%; 24V units: 60% Vibration Per MIL-STD-810C, Method 514, Procedure X Shock Per MIL-STD-810C, Method 516, Procedure V Isolation Input to ground: 3750VAC min. Input to output(s): 3750VAC min. Output to ground: 500VAC min. Leakage current (live to ground): 5µA max. Safety In accordance with EN60950 A1 SINGLE OUTPUT MODELS 1 Output Output Model Voltage Current Volts Amps 32005A 5 3.0 32005B 5 6.0 32005C 5 9.0 32005D 5 12.0 32005E 5 18.0 32012A 12 to 15 1.7 32012B 12 to 15 3.4 32012C 12 to 15 5.1 32012D 12 to 15 6.8 32012E 12 to 15 10.2 32024A 24 to 28 1.2 32024B 24 to 28 2.4 32024C 24 to 28 3.6 32024D 24 to 28 4.8 32024E 24 to 28 7.2 32024E/10 24 to 28 10.0 32048A* 48 0.5 32048B* 48 1.0 32048D* 48 3.0 32150A 120 to 200 0.150** DUAL OUTPUT MODELS Case A B C D E A B C D E A B C D E E A B D A * No remote sensing ** Output current from 180 to 200V falls linearly from 150mA to 125mA A2 Output 1 Output 2 Voltage Current Voltage Current Volts Amps Volt Amps 32205A* 5 1.5 -5 1.5 32212A 12 to 15 1.0 -12 to -15 1.0 or -5 0.4 32212B 12 to 15 1.7 -12 to -15 1.7 or -5 0.4 32212C 12 to 15 3.4 -12 to -15 3.4 32212D 12 to 15 5.0 -12 to -15 5.0 Model Case AA AA BB CC E TRIPLE OUTPUT MODELS Output 1 Output 2 Output 3 Model Voltage Current Voltage Current Voltage Current Volts Amps Volts Amps Volts Amps 32305A 5* 2.0 9 to 15* 0.4 -9 to -15* 0.4 or -5 32305B 5 3.0 12 to 15 1.0 -12 to -15 1.0 or -5 0.4 32305C 5 6.0 12 to 15* 1.0 -12 to -15* 1.0 or -5 0.4 32305D 5 6.0 12 to 15 1.7 -12 to -15 1.7 or -5 0.7 32305E 5 8.0 12 to 15 1.7 -12 to -15 1.7 or -5 0.7 32305F 5 12.0 12 to 15 1.7 -12 to -15 1.7 or -5 0.7 32305G 5 12.0 12 to 15 3.4 -12 to -15 3.4 OPTIONS OVP Selection Chart 1 Tropicalisation – suffix code ‘T’ 2 Wide range output voltage adjustment – suffix code ‘R’ available on 12V and higher output voltages enabling adjustment down to 2V (derate linearly from full load to zero at 2V) 3 Low temperature operation -40°C to +50°C – suffix code ‘LT’ 4 Overvoltage Protection Modules – These optional Overvoltage Protection Modules are available for use with any power supply NOT supplied with built-in OVP. Each is adjustable from 6.4V to 34V and should be used when maximum load protection is of prime importance. Response time is 1mS. Mounting holes are provided on the chassis for these modules, which mount within the specified outline dimensions of each power supply. Case Single A/B/C/D Output E Dual AA/BB/CC Output E Case AA AAA D BBB BBB DBB DCC OVP Model Required 32901A 32901B 32901A, protects both outputs 32901B, protects both outputs Triple AA/AAA/D 32901A, Output protects dual outputs BBB/131 OVP built-in on 5V outputs Disk C/131/AAA 32901A, protects any output Drive BB not supplied with built-in OVP GENERAL DIMENSIONS A Case B Case Weight: 0.9kg Weight: 1.8kg Mounting holes 4.77mm diameter Fuse at: 0.5/0.25 Amps for 100-120/220-240 VAC Mounting holes 4.77mm diameter Fuse at: 1.0/0.5 Amps for 100-120/220-240 VAC C Case D Case Weight: 2.7kg Weight: 3.4kg Mounting holes 4.77mm diameter Fuse at: 2.0/1.0 Amps for 100-120/220-240 VAC 32000 SERIES - GENERAL DIMENSIONS 1 All dimensions are in mm Mounting holes 4.77mm diameter Fuse at: 2.0/1.0 Amps for 100-120/220-240 VAC A3 1 E Case AA Case Weight: 4.5kg Weight: 0.9kg Mounting holes 4.77mm diameter Fuse at: 3.0/1.5 Amps for 100-120/220-240 VAC BB Case CC Case Weight: 1.8kg Weight: 3.2kg Mounting holes 4.77mm diameter Fuse at: 2.0/1.0 Amps for 100-120/220-240 VAC A4 Mounting holes 4.77mm diameter Fuse at: 0.5/0.25 Amps for 100-120/220-240 VAC Mounting holes 4.77mm diameter Fuse at: 2.0/1.0 Amps for 100-120/220-240 VAC BBB Case Weight: 2.3kg Weight: 3.6kg Mounting holes 4.77mm diameter Fuse at: 1.0/0.5 Amps for 100-120/220-240 VAC Mounting holes 4.77mm diameter Fuse at: 2.0/1.0 Amps for 100-120/220-240 VAC DBB Case DCC Case Weight: 5.0kg Weight: 5.5kg Mounting holes 4.77mm diameter Fuse at: 3.0/1.5 Amps for 100-120/220-240 VAC 1 32000 SERIES - GENERAL DIMENSIONS AAA Case Mounting holes 4.77mm diameter Overvoltage Protection Modules OVP–12 32901A OVP–24 32901B A5 76 120.5 A6 76 120.5 120.5 70 120.5 99.5 60.5 45 32000 SERIES - GENERAL DIMENSIONS 1 A Cover 175 E Cover 350 B Cover 124 143 C Cover D Cover 225.5 Calex 33000 Series These high quality unregulated linear power supplies are suitable for a wide range of applications where a fully regulated DC source is not required. ◆ Low cost ◆ Suitable for many industrial applications e.g. relays, solenoids, DC motors etc. ◆ Universal input ◆ 3.75kV isolation safety transformer ◆ Quality UK design and manufacture SPECIFICATION Input 115/230VAC 50/60Hz D.C. Output See Model Chart Load Regulation 20% or 3V whichever is the greater for 20 to 100% load change Output Ripple & Noise 1.5Vrms maximum Operating Temperature 0°C to +50°C Isolation Input to ground: 3750VAC min. Input to output: 3750VAC min. Output to ground: 500VAC min. Safety In accordance with EN60950 (Construction uses safety bobbin approved to VDE 0551) Overall Dimensions l x w x h: 177.8 x 123.7 x <86.0mm Model 33012A 33012B 33024A 33024B 33024C 33048B Output Voltage Volts 12 12 24 24 24 48 33000 SERIES 2 AC/DC Unregulated Linear Power Supplies Output Current Amps 10 20 5 10 20 5 A7 Calex 41000 Series DIN Rail Mounting Power Supplies for Instrumentation Applications 41000 SERIES 3 The 41000 Series range of power supplies are designed for quick and trouble-free installation onto 35mm profile DIN rails. With outputs ranging from 5V to 24V and maximum current capabilities from 100mA to 500mA, these units are ideal for most instrumentation and control systems. Every model in the range is provided with output current foldback limiting and is fully short-circuit protected. Great attention has been taken to usability and safety. A green “supply on” LED is provided to clearly indicate the presence of power, and link selection allows the use of 110 or 230V supplies without derating. SPECIFICATION Input 115VAC or 230VAC (±10%) link selectable DC Output See model chart Ripple & Noise less than 5mV rms. Output Voltage Tolerance ±0.5% max. Load Regulation ±0.2% for 50% load change Line Regulation ±0.05% for 10% line change Isolation: Input to output 3750VAC min. Temperature Rating Standard Range: 0°C to +50°C full-rated, derated linearly to 40% at 70°C Safety In accordance with EN60950; IEC950; UL1950; and CSA 22.2 Transformer VDE 0551 Case Size (l x w x h) 119.2 x 45 x 73.2mm The case is rated to IP20 Case Material Polycarbonate (self extinguishing to UL 94V-0) A8 Model 41052 41055 41121 41122 41124 41151 41153 41241 41242 41245 Output Voltage Volts 5 5 12 12 12 15 15 24 24 24 Output Current mA 200 500 100 200 400 100 300 100 200 500 Calex 42000 Series The 42000 Series DIN rail mounting power supplies are supplied ready for connection. The unit has only to be snapped on to the 35mm profile rail (DIN 46277-3) and connected to the clearly marked terminal screws. A status LED indicates power OK. For increased power two or more units may be connected in parallel. The output of these units is fully protected against short circuits and overload SPECIFICATION Input 110/220VAC 50/60Hz DC Output See model chart Ripple & Noise <5mV rms Output Voltage Tolerance ±0.5% max. Load Regulation ±0.2% for 50% load change Line Regulation ±0.05% for 10% line change Isolation: Input to output 3750Vac min. Temperature Rating Standard Range: 0°C to +50°C full-rated, derated linearly to 40% at 70°C Safety In accordance with EN60950, IEC 950, UL 1950 and CSA22.2 Transformer VDE 0551 Case Size ‘A’ l x w x h 100 x 70 x 112mm ‘B’ l x w x h 150 x 72 x 112mm The case is rated to IP20 Case Material Polycarbonate (self extinguishing to UL 94V-0) Model 42012A 42012A/2 42015A 42015A/2 42024A 42024A/2 42024B Output Voltage Volts 12 12 15 15 24 24 24 Output Current Amps 1.0 2.0 1.0 2.0 1.0 2.0 4.0 42000 SERIES 4 DIN Rail Mounting Linear Power Supplies Case A A A A A A B A9 Calex 42000 H & J Series DIN Rail Mounting Switch Mode Power Supplies – 60 and 120 Watt 42000 H & J SERIES 5 A range of high grade, low noise, regulated switch mode power supplies designed to fit standard 35mm DIN rail to BS5584:1978 (EN50 022, DIN 46277-3). Front facing, clearly identified screw terminals provide easy access for connection. Input of either 110 or 230VAC can be used and the range has a choice of output voltage and current combinations. The DC output is fully protected for short circuit and overload conditions using pulse by pulse current limiting. ◆ Inbuilt EMI filter, meets VDE curve B ◆ Status LED indicates power OK ◆ Compliant with relevant EU directives SPECIFICATION Input Voltage 93 - 132 & 187 - 264VAC Frequency 47 - 63Hz DC Output See model chart Output Hold-up 20mS typ. at nominal line, full load Output Voltage Tolerance ±0.5% max. Efficiency >80% typ. Load Regulation 1% Line Regulation ±0.05% for 10% line change Output Ripple <50mV p-p Short Circuit Protection Electronic Isolation SELV to EN60 950 RFI Class B Safety In accordance with EN60950; IEC950; UL1950; and CSA 22.2 A10 Operating Temp 0 - 50°C (Derate linearly to 40% of rated output at 70°C) Dimensions (h x w x l) 73 x 100 x 118mm Case Material Polycarbonate (self extinguishing to UL 94V-0) Model 42012H 42024H 42012J 42024J Output Voltage Volts 12 24 12 24 Output Current Amps 5 2.5 10 5 DIN Rail Mounting Switch Mode Power Supplies – 240 and 480 Watt A range of switch mode power supplies engineered for ease of installation, efficient operation and long term reliability. The enclosure is a two part metal design. The base consists of a robust but light weight aluminium extrusion which combines rigidity and strength with good thermal conductivity and forms the DIN-rail mounting channel. The cover is made of folded sheet steel and is ventilated to assist thermal convection. Overall the enclosure also provides exceptional RFI protection. The terminals are heavy duty screw clamp connectors capable of supporting identification markers. ◆ ◆ ◆ SPECIFICATION Input Voltage 93 - 132 & 187 - 264VAC Frequency 47 - 63Hz DC Output See model chart Output Hold-up 20mS typ. at nominal line, full load Output Voltage Tolerance ±0.5% max. Efficiency >85% typ. Load Regulation 1% Line Regulation ±0.05% for 10% line change Output Ripple <50mV p-p Short Circuit Protection Electronic Isolation SELV to EN60 950 RFI Class B Safety In accordance with EN60950; IEC950; UL1950; and CSA 22.2 6 44000 SERIES Calex 44000 Series Pulse-by-pulse overcurrent/short circuit protection Green LED to indicate power output OK Ease of installation onto type T35 DIN-rail Operating Temp 0 - 50°C (Derate linearly to 40% of rated output at 70°C) Dimensions (h x w x l) 107 x 167 x 107mm Terminal Size 10mm2 max cable Model 44024K 44024L Output Voltage Volts 24 24 Output Current Amps 10 10 A11 Calex Custom Power Supplies CUSTOM POWER SUPPLIES 7 Our flexible approach to manufacturing and wide product range often enables us to provide solutions which meet our customers’ specific power supply needs. If you have a requirement which cannot be met by one of our standard units do call us. Our team of highly qualified and experienced engineers will always be happy to discuss your application with you and will try to put forward a proposal that meets your budget. The list below describes just some of the custom power supplies we have developed in the past. 4. Open frame linear power supply for industrial application. 230 or 415VAC input; 24VDC output. 1. 150W power supply in 1U high, 19” chassis. Built for the telecommunications industry. 230VAC input; 48VDC output. 5. 750W unit in 3U high, 19” chassis, to power medical equipment. 230VAC input; 48VDC output. 2. 120W power supply built to withstand severe vibration. Military application. 115VAC, 60Hz input; 5, 8 and +/-12VDC outputs. 6. Standby power supply for battery powered instrument. 230VAC input; 1.5VDC output. 3. Miniature encapsulated unit for the automotive industry. Operates at ambient temperatures as low as -40°C.12VDC input; 7.2VDC, 600mA output. A12 7. DIN rail mounted unit to energise strain gauge bridge. 115/230VAC input; +/-10VDC outputs. Other great power conversion products available from Calex Electronics: Eurocard AC/DC Switch Mode Power Supplies and DC/DC Converters Modular AC/DC Switch Mode Power Supplies and DC/DC Converters Encapsulated AC/DC Switch Mode Power Supplies and DC/DC Converters ELECTRONICS LTD PO Box 2 Leighton Buzzard Bedfordshire England LU7 8WZ Tel: +44 (0)1525 373178 Fax: +44 (0)1525 851319 E-mail: [email protected] Online: http://www.calex.co.uk Distributed by: