Position Interlock Switches Safety Limit Switches Small Plastic Senator Specifications Standards Category Approvals Safety Contacts Description The small plastic Senator safety limit switches conform to EN 50047 and have been developed to provide a range of options including metal or plastic cases in various sizes, a choice of snap acting, slow break/make with 2 or 3 contact configurations and a choice of actuator heads. The Senator range offers the option of rotating the head in 90° increments before installation to allow ease of mounting. Allen-Bradley/Guardmaster limit switches can be used in other applications other than guard doors, for example on moving machine beds, crane arms, lifts, elevators, etc. Operation of these limit switches is achieved by the sliding action of the guard or other moving object deflecting the plunger or lever. For safety applications it is important that upon actuation, the guard or other moving objects should not pass completely over the switch and allow the plunger or lever to return to its original position. Features • Large selection of actuator heads • Positive operation, forced disconnection of contacts • Snap-acting, slow make before break or slow break before make contact blocks • Contacts 1 N.C. + 1 N.O., 2 N.C. + 1 N.O. 3 N.C., 2 N.C. + 1 N.O. • Conforms to EN 50047, EN 1088, EN 60947-5-1, EN 292 and EN 60204-1 Auxiliary Contacts Designation/Utilization Cat. A600/AC-15 (Ue) (Ie) N600/DC-13 (Ue) (Ie) Min Current Thermal Current (lth) Rated Insulation Voltage Rated Impulse withstand Volt Travel for Positive Opening Max Switching Speed Min Switching Speed Max Switching Frequency Case Material Roller Material Enclosure Protection Operating Temperature Pollution Degree ➊ Mech. Life Expectancy EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1 Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or 4 systems cULus, TUV and CE marked for all applicable directives 1 N.C. snap acting, 2 N.C., 3 N.C. or 4 N.C. slow acting 1 N.O. (with 2 N.C.) 600V 500V 240V 120V 1.2A 1.4A 3A 6A 600V 500V 250V 125V 0.4A 0.55A 1.1A 2.2A 5V, 5mA, DC 10A 600V AC 2500V Various (see Product Selection table) 250mm/s 100mm/min 6000 operation per hour UL approved glass-filled polybutylene terephthalate Various polymers IP 66 Min -25°C (-18°F) Max 80°C (+176°F) 3 1 x 107 M20 or 1/2in NPT 2 x M4 Any position Red Conduit Entry Fixing Mounting Colour ➊ Conductive pollution occurs, or dry, non conductive pollution occurs which becomes conductive due to condensation. Operating Examples Cam Displacement (A) 30° Adjustable Lever Arms 30° 60° 30° 60° 30° 60° 30° 60° Applications Types The actuating cam should be profiled at 30° for optimum operation. (Note: Plunger-type switches operate from a flat profile. 7-2 Position Interlock Switches Safety Limit Switches Small Plastic Senator Product Selection Contact Operator Type Safety Aux. Contact Type Typical Force/ Torque to Operate Contact Opening Characteristics Open Closed Positive Opening Point 2.7 8N 0mm 1 N.C 1 N.O Snap Acting 4.0 Catalogue Number 1/2in NPT Conduit M20 Conduit Quick Disconnect ➊ 440P-CRPS11E 440P-CRPS11B 440P-CRPS11D4 440P-CRPB12E 440P-CRPB12B 440P-CRPB12R6 440P-CRPB03E 440P-CRPB03B 440P-CRPB03R6 440P-CRPM12E 440P-CRPM12B 440P-CRPM12R6 440P-CDPS11E 440P-CDPS11B 440P-CDPS11D4 440P-CDPB12E 440P-CDPB12B 440P-CDPB12R6 440P-CDPB03E 440P-CDPB03B 440P-CDPB03R6 440P-CDPM12E 440P-CDPM12B 440P-CDPM12R6 440P-CHLS11E 440P-CHLS11B 440P-CHLS11D4 440P-CHLB12E 440P-CHLB12B 440P-CHLB12R6 440P-CHLB03E 440P-CHLB03B 440P-CHLB03R6 440P-CHLM12E 440P-CHLM12B 440P-CHLM12R6 6.2 11-12 5N 23-24 11-12 23-24 2.4 0mm 2 N.C 1 N.O BBM 6N 2.1 5N 3.3 6.2 11-12 21-22 33-34 3.0 0mm 3 N.C. — — 5N 1.9 5N 3.3 6.2 11- 12 21- 22 31- 32 Roller Plunger 0mm 2 N.C 1 N.O MBB 6N 2.1 5N 3.3 6.2 11-12 21-22 33-34 1.3 2.7 7N 0mm 1 N.C 1 N.O Snap Acting 4.0 6.4 11-12 5N 23-24 11-12 23-24 2.1 0mm 0N 2.0 5N 3.3 6.4 11-12 2 N.C 1 N.O BBM 6N 21-22 33-34 3.0 7N 0mm 0N 3 N.C. — — 5N 2.1 5N 3.3 6.4 11- 12 21- 22 31- 32 Dome Plunger. 0mm 0N 1.9 3.3 6.4 11- 12 2 N.C 1 N.O MBB 6N 21- 22 33- 34 1.3 5N 0mm 1 N.C 1 N.O Snap Acting 3.5 6N 6.5 10.0 11-12 5N 23-24 11-12 23-24 2.6 0mm 2 N.C 1 N.O BBM 6N 3.1 2N 5. 3 10.0 11- 12 21- 22 33- 34 4.6 0m m 3 N.C. — — 5N 2.9 2N 5.3 10.0 11- 12 21- 22 31- 32 Hinge Lever 0m m 3.0 5. 3 10.0 11-12 2 N.C 1 N.O MBB 6N 21-22 33-34 2. 5 2N Recommended standard cordset, 2m, 4-pin, DC Micro (M12) connector. See page 15-10 for additional lengths. Recommended standard cordset, 2m, 6-pin AC Micro connector. See page 15-10 for additional lengths. 889D-F4AC-2 889R-F6ACA-2 ➊ D4 suffix uses a 4-pin DC Micro (M12) connector. R6 suffix uses a 6-pin AC Micro (dual keyway) connector. 7-3 Position Interlock Switches Safety Limit Switches Small Plastic Senator Product Selection (continued) Contact Operator Type Safety Aux. Contact Type Typical Force/ Torque to Operate Contact Opening Characteristics Open Closed Positive Opening Point 88˚ 1 N.C 1 N.O Snap Acting 31˚ 31˚ 50˚ 15 cNm 0˚ 15cNm 50˚ 0.15Nm BBM M20 Conduit Quick Disconnect ➊ 440P-CSLS11E 440P-CSLS11B 440P-CSLS11D4 440P-CSLB12E 440P-CSLB12B 440P-CSLB12R6 440P-CSLB03E 440P-CSLB03B 440P-CSLB03R6 440P-CSLM12E 440P-CSLM12B 440P-CSLM12R6 440P-COHS11E 440P-COHS11B 440P-COHS11D4 440P-COHB12E 440P-COHB12B 440P-COHB12R6 440P-COHB03E 440P-COHB03B 440P-COHB03R6 440P-COHM12E 440P-COHM12B 440P-COHM12R6 88˚ 23-24 11-12 23-24 88˚ 1 N.O 1/2in NPT Conduit 11-12 16˚ 2 N.C Catalogue Number 0.14Nm 16˚ 27˚ 27˚ 47˚ 47˚ 10cNm 0˚ 10cNm 88˚ 11- 12 21- 22 33- 34 37˚ 88˚ 3 N.C. — — 0.14Nm 47˚ 37˚ 27˚ 0˚ 27˚ 47˚ 10cNm 10cNm 88˚ 11- 12 21- 22 31- 32 Short Lever 88˚ 47˚ 26˚ 47˚ 26˚ 0˚ 88˚ 11- 12 2 N.C 1 N.O MBB 0.14Nm 21- 22 33- 34 37˚ 10cNm 4.2 5N 0mm 1 N.C 1 N.O Snap Acting 37˚ 10cNm 6.5 9.0 11-12 5N 23-24 11-12 23-24 3.0 3.9 2N 0mm 2 N.C 1 N.O BBM 6N 5.3 9.0 11-12 21-22 33-34 5.6 3.8 2N 0m m 3 N.C. — — 5N 5.3 9. 0 11- 12 21- 22 31- 32 Offset Hinge 4.0 0mm 5.3 9.0 11-12 2 N.C 1 N.O MBB 6N 21-22 33-34 3.1 2N 88˚ 1 N.C 1 N.O Snap Acting 50˚ 31˚ 31˚ 50˚ 15 cNm 0˚ 15cNm 0.15Nm 23-24 11-12 88˚ 1 N.O BBM 440P-CALS11E 440P-CALS11B 440P-CALS11D4 440P-CALB12E 440P-CALB12B 440P-CALB12R6 440P-CALB03E 440P-CALB03B 440P-CALB03R6 440P-CALM12E 440P-CALM12B 440P-CALM12R6 23-24 16˚ 2 N.C 88˚ 11-12 0.14Nm 16˚ 27˚ 27˚ 47˚ 47˚ 10 cNm 0˚ 10cNm 88˚ 11- 12 21- 22 33- 34 37˚ 37˚ 27˚ 27˚ 88˚ 3 N.C. — — 0.14Nm 47˚ 10cNm 0˚ 10cNm 47˚ 88˚ 11- 12 21- 22 31- 32 Adjustable Lever ➋ 88˚ 47˚ 26˚ 0˚ 26˚ 47˚ 88˚ 11- 12 2 N.C 1 N.O MBB 0.14Nm 21- 22 33- 34 17˚ 10cNm 17˚ 10cNm Recommended standard cordset, 2m, 4-pin, DC Micro (M12) connector. See page 15-10 for additional lengths. Recommended standard cordset, 2m, 6-pin AC Micro connector. See page 15-10 for additional lengths. ➊ D4 suffix uses a 4-pin DC Micro (M12) connector. R6 suffix uses a 6-pin AC Micro (dual keyway) connector. ➋ Not positive opening 7-4 889D-F4AC-2 889R-F6ACA-2 Position Interlock Switches Safety Limit Switches Small Plastic Senator Product Selection (continued) Contact Operator Type Safety Aux. Contact Type Typical Force/ Torque to Operate Contact Opening Characteristics Open Closed Positive Opening Point 1 N.C 1 N.O 31˚ 31˚ 50˚ 15 cNm 0˚ 15cNm 50˚ 88˚ Snap Acting 0.15Nm BBM M20 Conduit Quick Disconnect ➊ 440P-CRRS11E 440P-CRRS11B 440P-CRRS11D4 440P-CRRB12E 440P-CRRB12B 440P-CRRB12R6 440P-CRRB03E 440P-CRRB03B 440P-CRRB03R6 440P-CRRM12E 440P-CRRM12B 440P-CRRM12R6 88˚ 23-24 11-12 23-24 88˚ 1 N.O 1/2in NPT Conduit 11-12 16˚ 2 N.C Catalogue Number 0.14Nm 16˚ 27˚ 27˚ 47˚ 47˚ 10 cNm 0˚ 10cNm 88˚ 11- 12 21- 22 33- 34 37˚ 88 3 N.C. — — 0.14Nm 47˚ 37˚ 27˚ 0˚ 27˚ 47˚ 10c Nm 10cNm 88˚ 11-12 21-22 31-32 Rubber Roller ➋ 88˚ 47˚ 26˚ 0˚ 26˚ 47˚ 88˚ 11- 12 2 N.C 1 N.O MBB 0.14Nm 21- 22 33- 34 17˚ 10 cNm 17˚ 10c Nm Recommended standard cordset, 2m, 4-pin, DC Micro (M12) connector. See page 15-10 for additional lengths. Recommended standard cordset, 2m, 6-pin AC Micro connector. See page 15-10 for additional lengths. 889D-F4AC-2 889R-F6ACA-2 ➊ D4 suffix uses a 4-pin DC Micro (M12) connector. R6 suffix uses a 6-pin AC Micro (dual keyway) connector. ➋ Not positive opening Typical Wiring Diagrams ➌ Two-Circuit Type D4 4-Pin Micro Connector 1 N.C. + 1 N.O. Connector Pinout Terminal 1 Contact 11 N.C. Same Polarity 11 12 23 24 2 1 3 12 3 4 2 23 N.O. 4 24 1 N.O. + 1 N.C. Three-Circuit Type R6 6-Pin Micro Connector 2 N.C. + 1 N.O. Connector Pinout 32 31 34 33 22 21 22 21 12 11 3 N.C. 12 11 2 N.C. + 1 N.O. Auxiliary Circuit (N.O.) Safety Circuit 2 (N.C.) Safety Circuit 1 (N.C.) Terminal 1 11 5 12 2 21 6 22 3 33 4 34 Contact N.C. N.C. N.O. 3 N.C. Terminal 11 12 21 22 31 32 Contact N.C. N.C. N.C. ➌ See Product Selection tables for positive opening circuits. 7-5 Position Interlock Switches Safety Limit Switches Small Plastic Senator Approximate Dimensions—mm (inches) Dimensions are not intended to be used for installation purposes. 11.5 (0.45) 9.3 (0.36) Dia. 28 (1.10) 12 (0.47) 4.0 (0.15) 4.0 (0.15) 17 (0.66) 90 (3.54) Max. 20 (0.78) 22 (0.86) 79 (3.11) Max. 20 (0.78) 22 (0.86) 31 (1.22) 31 (1.22) 31 (1.22) 31 (1.22) Roller Plunger Dome Plunger 41 (1.61) 17.5 (0.68) Dia. 5 (0.19) 15 (0.59) Dia. 50 (1.96) 38 (1.49) 4.0 (0.15) 4.0 (0.15) 112 (4.4) 100 (3.93) Max. 20 (0.78) 22 (0.86) 20 (0.78) 22 (0.86) 31 (1.22) 31 (1.22) Hinge Lever 7-6 31 (1.22) 31 (1.22) Short Lever Position Interlock Switches Safety Limit Switches Small Plastic Senator Approximate Dimensions—mm (inches) (continued) Dimensions are not intended to be used for installation purposes. 40 (1.57) 17.5 (0.68) Dia. 12 (0.47) 12 (0.47) Dia. 45-90 (1.77-3.54) 42 (1.65) 4.0 (0.15) 4.0 (0.15) 106 (4.17) Min. 103 (4.05) 17 (0.66) 20 (0.78) 22 (0.86) 20 (0.78) 22 (0.86) 31 (1.22) 31 (1.22) 31 (1.22) 31 (1.22) Offset Hinge Adjustable Lever 40.7 (1.60) 50 (1.96) Dia. 45-77 (1.77-3.03) 133 (5.23) Min. 4.0 (0.15) 20 (0.78) 22 (0.86) 31 (1.22) 31 (1.22) Rubber Roller 7-7