ETC 958-257161

APW Electronic Solutions
KM6-II Subracks
Fully compatible with DIN41494 part 5 and IEC60297-3.
KM6-II ‘Standard’ is available in kit form, offering quick and simple
assembly.
KM6-II Universal is a highly versatile subrack system, supplied in a
wide range of kits and individual parts. It can be EMC screened by
the addition of various components and offers rugged construction.
A wide range of accessories add to the versatility of these systems.
In addition to the subracks there is a comprehensive range of
compatible panels, both flat, and EMC and plug-in units.
KM6-II subrack
KM6-II subrack EMC conversion kit
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KM6-II System dimensional criteria
UNIVERSAL SUBRACK LAYOUT
Rear extrusion
Card guide
UNIVERSAL SUBRACK
Front
panel
assembly
PCB mounting
brackets
12mm
*Front panel thickness 2,50
STANDARD SUBRACK LAYOUT
242
174,65 / 234,65
1mm insulating or
conductive spacer strip
used when mounting PCB
backplane
182
175,24 / 235,24
Standard
backplane
extrusion
STANDARD SUBRACK
Type B + C
DIN 41612
connector
3U SUBRACK FRONT VIEW
482,6 (19")
465,1
84HP Usable front aperture
Front panel or
plug-in unit identification hole
lines up with printed
identification on top front
extrusion
Drawing not to scale
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APW Electronic Solutions
KM6-II Toolkit
KM6-II TOOLKIT IS A CAD PACKAGE FOR USERS OF
KM6-II SUBRACKS.
View from a TOOLKIT screen; bottom left of a KM6-II assembly including
end plate, mounting flange, front extrusion, and pcb guide.
TOOLKIT enables designers and production engineers to call up the
various components required in a subrack and then ‘assemble’ them
on the CAD screen. The facility is ideal for producing
documentation for mechanical lay-out, shop floor assembly and
quality control departments.
The package will produce top, front and third angle views.
In addition to other CAD programs, TOOLKIT offers compatibility
with AUTOCAD R10 and subsequent revisions.
Using TOOLKIT for modifying such components as extrusions, end
plates and covers, a total custom package can be created.
TOOLKIT is available in various forms:
Ordering information
Disk size
Format
Order code
DOS 3.5”
DOS 3.5”
Disks in dxf format
Disks in IGES format
950-239856
950-240119
Other media types may be available as a special order.
An administration charge is made for the TOOLKIT service.
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APW Electronic Solutions
KM6-II Standard Subracks
Features
■
■
■
■
■
■
■
■
■
■
■
■
■
Versions for backplane and DIN 41612 connector
Strong and versatile
Conforms to IEC 60297-3
Conductive components
160mm mounting in 220mm versions
3U and 6U heights
160 and 220mm board compatible
42HP and 84HP widths available
No adjustment after assembly
Pre-tapped holes and machine screws throughout
Supplied as a complete kit
Reduced end plates to accept chassis supports
Available with or without front handles
3U and 6U Standard Subracks
“Standard” subracks can be supplied with backplane or DIN 41612
connector mounting rear extrusion. 84HP kits are available with, or
without, front handles.
Backplane extrusions can be converted to DIN 41612 using a
separate connector frame.
While offering ease of assembly, KM6-II ‘Standard’ Subracks are
strong and versatile. The extrusions are a larger section to improve
rigidity and location of the guides. Versions suitable for 220mm
boards will accept 160mm boards. The end plates have mounting
facilities which allow the extrusions to be reversed relative to the
front end plate angles, thus providing rear access.
The kit includes rear extrusions and is complete with all tapped
strips. In order to maintain the front panel/connector geometry a
suitable backplane spacer, either insulating or conductive, must be
used on backplane versions.
Reversed assembly
Contents of kit
Item/Description
2 end plates
2 end plate angles
2 front extrusions
Material/Finish
2mm aluminum BS 1470 5251
H24 (NS4 H6), Conductive
2mm aluminum BS 1470 5251
H24 (NS4 H6), Conductive
Aluminum alloy BS 1474
6063T6, Conductive
2 rear extrusions
Aluminum alloy BS 1474
6063T6, Conductive
1 center rear extrusion (6U only) Aluminum alloy BS 1474
6063T6, Conductive
Tapped strips:
MS zinc psssivate
Backplane variants 4 or 6 (3U/6U) Aluminum alloy BS 1474 6063T6
DIN 41612 variants 2 (the rear extrusions are fully tapped)
All hardware
Assembly instructions
Optional: handles
160mm board in a 220mm subrack
BACKPLANE EXTRUSIONS
Top and bottom
Backplane spacers
(order separately)
Center
Tapped strip
Note: The conductive finish gives excellent electrical conductivity but is more
easily marked than anodizing. During assembly care should therefore be taken
to avoid the deposition of grease and oil, particularly on visible surfaces.
DIN 41612 EXTRUSIONS
Top and bottom
Center
Tapped M2,5
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APW Electronic Solutions
KM6-II Standard Subracks
Ordering information
3U SUBRACK
KM6-II Subrack, backplane mounting
Description, H x D x W (HP)
3U x 180 x 42, No handles
3U x 240 x 42, No handles
3U x 180 x 84, With handles
3U x 180 x 84, No handles
3U x 240 x 84, With handles
3U x 240 x 84, No handles
6U x 180 x 42, No handles
6U x 240 x 42, No handles
6U x 180 x 84, With handles
6U x 180 x 84, No handles
6U x 240 x 84, With handles
6U x 240 x 84, No handles
Order code
950-202583
950-202587
950-232563
950-202581
950-232564
950-202585
950-202584
950-202588
950-232604
950-202582
950-232605
950-202586
184 / 244
6U SUBRACK
184 / 244
Rear extrusion
(inc tapped strips)
Ordering information
KM6-II Subrack, DIN 41612 connector mounting
Description, H x D x W (HP)
3U x 180 x 84, With handles
3U x 180 x 84, No handles
3U x 240 x 84, With handles
3U x 240 x 84, No handles
6U x 180 x 84, With handles
6U x 180 x 84, No handles
6U x 240 x 84, With handles
6U x 240 x 84, No handles
Order code
950-232568
950-232050
950-232569
950-232051
950-232607
950-232052
950-232608
950-232053
End plate
Front extrusion
(inc tapped strips)
End plate flanges
DIMENSIONAL DETAIL
FRONT VIEW
SIDE VIEW
TOP VIEW
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KM6-II Universal Subracks
Features
■
■
■
■
■
■
■
■
■
■
Strong and versatile
Two screw fixing for extrusion
Conforms to IEC 60297-3
Total flexibility permits wide range of configurations
Available in kit or piece-part form
Accurate location for first time assembly
Rugged construction
Pre-tapped holes and machine screws throughout
EMC conversion
With or without front handles
KM6-II Universal Subracks are strong, versatile and easy to
assemble.
3U and 6U Universal Subracks
The extrusions are of large cross section for rigidity and are secured
using two fixing screws into counterbored holes. The screws thus
act as location dowels giving a high degree of accuracy. This
version has the capability of housing Eurocards of different sizes in
a variety of configurations. The frame can be constructed from
standard parts in 3U, 4U, 6U, 7U and 9U heights.
The endplates, 240mm, 300mm, 360mm or 420mm deep,
incorporate a series of punched holes so that the extrusions can be
assembled at any required position. 300mm and greater depths also
have a pattern of additional holes for fixing the chassis system
84HP variants are offered in Backplane or DIN 41612 connector
mounting and are supplied with or without front handles. DIN
41612 rear extrusions are fully tapped.
Please note 4U and 7U versions can only be ordered from piece
parts. Alternative versions of 3U, 6U and 9U subracks can also be
ordered from piece parts.
Reversed subrack
Sizes:
3U, 6U and 9U heights
160 and 220mm board compatible
42 and 84HP widths
160mm mounting in 220mm versions
Contents of kits
Item/Description
2 end plates
Material/Finish
2mm aluminum BS 1470 5251-H24
(NS4 H6) anodized conductive
2mm aluminum BS 1470 5251-H24
(NS4 H6) Alocrom 1000 or equivalent
Aluminum alloy BS 1474 6063T6
Aluminum alloy BS 1474 6063T6
2 end plate angles
2 front extrusions
Rear extrusions -
2 - 3U
3 - 6U
4 - 9U
BACKPLANE EXTRUSIONS
Top and bottom
Backplane spacers
(order separately)
Center
Tapped strip
Tapped strips
Backplane variants-
MS zinc passivate
Aluminum alloy BS 1474 6063T6
4 - 3U
6 - 6U
8 - 9U
DIN 41612 variants 2 (the rear extrusions are fully tapped)
All hardware
Assembly instructions
Optional: handles
DIN 41612 EXTRUSIONS
Top and bottom
Center
Tapped M2,5
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APW Electronic Solutions
KM6-II Universal Subracks
Ordering information
3U SUBRACK
KM6-II Subrack, backplane mounting
H x D x W (HP)
3U x 240 x 42, No handles
3U x 240 x 84, With handles
3U x 240 x 84, No handles
3U x 300 x 84, With handles
3U x 300 x 84, No handles
3U x 360 x 84, With handles
3U x 360 x 84, No handles
6U x 240 x 42, No handles
6U x 240 x 84, With handles
6U x 240 x 84, No handles
6U x 300 x 84, With handles
6U x 300 x 84, No handles
6U x 360 x 84, With handles
6U x 360 x 84, No handles
6U x 420 x 84, With handles
6U x 420 x 84, No handles
9U x 240 x 84, No handles
9U x 300 x 84, No handles
9U x 360 x 84, No handles
9U x 420 x 84, No handles
Order code
950-202592
950-232565
950-202589
950-232566
950-223550
950-232567
950-202594
950-202593
950-232599
950-202590
950-232601
950-223551
950-232602
950-202595
950-232603
950-202597
950-202591
950-224198
950-202596
950-202598
240 / 360
6U SUBRACK
240/300/360/420
Rear extrusion
(including tapped strips)
End plate
KM6-II Subrack, DIN 41612 connector mounting
3U
3U
3U
3U
6U
6U
6U
6U
x
x
x
x
x
x
x
x
240
240
360
360
240
240
360
360
x
x
x
x
x
x
x
x
84,
84,
84,
84,
84,
84,
84,
84,
With handles
No handles
With handles
No handles
With handles
No handles
With handles
No handles
950-232570
950-232054
950-232571
950-232055
950-232609
950-232056
950-232610
950-232057
End plate angles
Front extrusion
(including tapped strips)
FRONT VIEW
SIDE VIEW
For 9U versions, add 133,35 to height dimensions
PLAN VIEW
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KM6-II Subrack - piece parts
KM6-II UNIVERSAL - PIECE PARTS
It is possible to order KM6-II Universal subracks from piece parts.
This allows special configurations to be achieved. 4U and 7U
Universal subracks can only be ordered from piece parts. All basic
components are detailed on the next three pages.
Typical Example:
WHAT MUST I ORDER?
To achieve a basic 3U Universal subrack you must order the
following:
2 end plates
2 or 4 tapped strips
2 end plate angles
1 packet of hardware
1 front extrusion (top)
Hardware screws (M4 x 25skt cap)
1 front extrusion (bottom)
2 rear extrusions
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KM6-II Universal subrack
KM6-II UNIVERSAL SUBRACK
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KM6-II Subrack - piece parts
END PLATES
Identifications are stamped on the end plate to assist in extrusion
location. End plates and end plate angles are sold separately (i.e. 2
required for each subrack). Endplate angles are available with or
without handle hardware holes.
Pitches at 44,45mm
3U
The 4U x 360 and 7U x 420 versions can be assembled as 3U/6U +
2 X 0.5U or 3U/6U + 1U.
6U
Ordering information
Height x thickness x depth
3U x 2 x 240
3U x 2 x 300
3U x 2 x 360
4U x 2,5 x 240
4U x 2,5 x 360
6U x 2 x 240
6U x 2,5 x 300
6U x 2,5 x 360
6U x 2,5 x 420
7U x 2,5 x 420
9U x 2,5 x 240
9U x 2,5 x 300
9U x 2,5 x 360
9U x 2,5 x 420
Order code
950-202787
950-221911
950-202790
950-202618
950-202620
950-202788
950-221912
950-202791
950-202793
950-259286
950-202789
950-224197
950-202792
950-202794
3U - 132,5
END PLATE
ANGLES
Universal end plates are punched on a 12mm pitch along their
length to enable extrusions to be mounted to meet customer
applications.
6U - 265,9
9U - 399,2mm
END PLATES AND END ANGLES
9U
pitch is @ 48mm
For 4U or 7U dimensions add 44,45 to the 3U or 6U height dimensions.
4U and 7U have a row of holes to suit 3U components.
ANODIZED
CONDUCTIVE FINISH
End plates and end plate angles
End plate angles
Ordering information
Order code
Order code
Height x thickness
With handle holes
3U x 2
950-232632
4U x 2,5
6U x 2
950-232633
6U x 2,5
950-232635
7U x 2,5
9U x 2,5
Note: 6U angles vary according to end plate width
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w/out handle holes
950-202783
950-202616
950-202784
950-202785
950-259287
950-202786
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KM6-II Subrack - piece parts
SUBRACK HANDLES
■ Comfortable hand grip
■ Range of sizes
As supplied in some standard KM6-II subrack kits, these handles are
also available separately. The 3U & 6U end plate flanges shown
above have the mounting holes, and other sizes should be modified
accordingly.
Contents of kit
Item/Description
1 handle
Material/Finish
Aluminum alloy E6, Etch and clear anodized
Ordering information
Description
Height (U)
A
Handle
3
116,3
Handle
4
160,8
Handle
6
249,7
Screw M3, 5 x 10 countersunk head Pk 10
B
108,3
152,8
241,7
Order code
50-10117
50-10116
50-10118
173-10036
Subrack handles
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KM6-II Subrack - piece parts
KM6-II FRONT EXTRUSIONS
KM6-II front extrusions include a two screw fixing facility. Accuracy
of alignment is ensured by the dowel fixing screws. A slot enables
guides to be secured using M2,5 x 5 screws and a tapped strip.
Dust covers and EMC covers are also attached to these extrusions.
STANDARD front extrusions have slot identification printed along
their length to aid guide location. Top versions also have a printed
ident/label on the front face for panel location.
In addition to the standard front extrusion, there are three other
types:
PLAIN, which has no guide location holes; this extrusion is
included in EMC conversion kits and can also be used for attaching
additional panels (e.g. for rear socket mounting).
LIPLESS, which has normal guide location holes but offers two
facilities; if used as a height dividing extrusion, it is possible to
use overall front panels; it will also fit within an EMC screen,
permitting the recessing of cards.
KM6-II front tie bars
INJECTOR/EJECTOR, which is a modified normal front extrusion with
an added feature which provides the operating surface for the
injection of PCB’s. This feature reduces the vertical front aperture
to 105,9mm (on a 3U).
Standard
9,90
24,00
49,85
2,90
These three latter extrusions are supplied in 84HP lengths and are
not silk screen printed.
Lipless
8,50
Contents of kit
Item/Description
1 extrusion
24,00
46,95
Material/Finish
Aluminum alloy BS 1474 6063T6 conductive
Injector/ejector
13,30
Ordering information
24,00
49,85
Description
24HP Top front extrusion
24HP Bottom front extrusion
42HP Top front extrusion
42HP Bottom front extrusion
60HP Top front extrusion
60HP Bottom front extrusion
84HP Top front extrusion
84HP Bottom front extrusion
Plain front extrusion
Lipless front extrusion
Injector/ejector front extrusion
Order code
950-202796
950-202795
950-202736
950-202735
950-202743
950-202742
950-202644
950-202643
950-221909
950-233073
951-232445
9,20
Plain extrusion
2,90
12,00
32,55
Normal
front extrusion
Overall
front
panel
Lipless extrusion used to
divide a 6U KM6-II
Lipless front extrusion used to
recess PCB’s in a shielded KM6-II
Tapped strip
Screw retention of guides in a
Universal Subrack
24 HP = 127,4
42 HP = 218,84
60 HP = 310.28
84 HP = 432,12
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KM6-II Subrack - piece parts
REAR EXTRUSIONS
For backplane mounting, the KM6-II rear extrusions accept tapped
strips. In order to maintain correct connector geometry it is
necessary to fit a spacer, either conductive or insulating between
extrusion and motherboard/backplane.
Top and bottom rear extrusions are supplied separately.
Backplane extrusions can be converted to DIN 41612 by means of a
connector mounting frame.
Contents of kit
Item/Description
1 Extrusion
Material/Finish
Aluminum alloy BS 1474 6063T6,
conductive* finish.
Backplane top and bottom tie bar
*Note: alocrom 1000 or equivalent
Ordering information
Rear extrusions
24HP
42HP
60HP
84HP
Backplane top and bottom
Backplane mounting
Top and bottom
Top and bottom
Top and bottom
Top and bottom
Order code
950-202797
950-202737
950-202744
950-201276
24HP = 127,4
42HP = 218,84
60HP = 310,28
84HP = 432,12
For DIN 41612 connector mounting the extrusion is pre-tapped
M2.5 on a 1HP pitch. These extrusions are printed with connector
location ident/label, but are not asymmetrical.
Contents of kit
Item/Description
1 Extrusion
Material/Finish
Aluminum alloy BS 14746063T6,
conductive* finish.
*Alocrom 1000 or equivalent
Ordering information
Rear Extrusions
84HP
Backplane mounting
Top and bottom
Order code
950-229781
DIN 41612 top and bottom tie bar
DIN 41612 TOP AND BOTTOM
22
432,2
40
24
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KM6-II Subrack - piece parts
REAR EXTRUSIONS
For backplane mounting, the KM6-II rear extrusions accept tapped
strips.
In order to maintain correct connector geometry it is necessary to
fit a spacer, either conductive or insulating between the extrusion
and motherboard/backplane.
For DIN 41612 connector mounting the extrusion is pre-tapped
M2.5 on a 1HP pitch. These extrusions are printed with connector
location idents/labels, but are not asymmetrical.
The center rear comprises a two-part extrusion kit and a facility is
provided for fitting a forward facing tapped strip if required.
Backplane extrusions can be converted to DIN 41612 by means of a
connector mounting frame.
Backplane center rear
Contents of kit
Item/Description
1 extrusion
Material/Finish
Aluminum alloy BS 1474 6063-T6,
conductive* finish.
BACKPLANE CENTER REAR
*Alocrom 1000 or equivalent
Ordering information
Rear Extrusions
24HP
42HP
60HP
84HP
Backplane mounting
Center
Center
Center
Center
24HP = 127,4
42HP = 218,84
60HP = 310,28
84HP = 432,12
Order code
950-202798
950-202738
950-202745
950-201277
Rear Extrusions DIN 41612 connector mounting
84HP
Center
950-229784
DIN 41612 center rear
DIN 41612 CENTER REAR
21
43
48
432,2
13,5
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KM6-II Subrack Accessories
TAPPED STRIPS
Tapped M2,5 on a pitch of 1HP, these strips are used for securing
front panels, backplanes, or as an option for chassis plates. As an
alternative to tapped strips, a slide nut suitable for use in front
extrusions can only be used where a small number of locations are
required.
24HP = 127,4
42HP = 218,84
60HP = 310,28
84HP = 432,12
Contents of kit
Item/Description
1 tapped strip
Material/Finish
Mild steel zinc and color passivate
Ordering information
Tapped strips
Description
24 HP Tapped strip
42 HP Tapped strip
60 HP Tapped strip
84 HP Tapped strip
Slide nut (Pk 10)
Order code
950-202799
950-202739
950-202740
950-202001
124-30499
DIN 41612 CONNECTOR MOUNTING FRAME
■ Converts backplane extrusions to DIN 41612 mounting
■ Allows separate sub-assembly wiring
■ 3U height
■ Various widths
This frame is supplied as a kit comprising 2 aluminum extrusions
with M2,5 holes on a 1HP pitch, two steel end plates and mounting
hardware.
Ordering information
Description
24 HP DIN 41612 connector mounting frame
42 HP DIN 41612 connector mounting frame
84 HP DIN 41612 connector mounting frame
Order code
950-34247
950-34246
950-34244
Finish: conductive
As an alternative to the mounting frame the horizontal extrusions
are available in separate kits. A 6HP version can be used for
mounting one connector to mate with a power supply plug-in unit.
The kit comes with two extrusions and mounting hardware. An
84HP version is also available.
DIN 41612 connector mounting frames
Ordering information
Description
6HP horizontal extrusions separate kits
84HP horizontal extrusions separate kits
Order code
950-249491
950-249489
INSULATING SPACERS
BACKPLANE SPACER STRIPS
Two types of spacer strips are available, insulating and conductive.
The insulating type is available in one and two level versions, each
having half shears to aid assembly. The two-level version is used on
center rear extrusions. The 84HP strips can be cut down for smaller
widths. The conductive strip is 42HP wide. Supplied individually.
Contents of kit
Item/Description
Insulating spacer
Material/Finish
1mm insulating/grey PVC UL94VO
Conductive
1mm MS zinc and passivate
CONDUCTIVE SPACER
Ordering information
Description
Insulating spacer single level
Insulating spacer two level
Conductive spacer 42HP
Order code
950-10014
950-10015
173-60788
Backplane spacer strips
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KM6-II Subrack Accessories
KM6-II GUIDES
SINGLE PIECE GUIDES
Type 1 PCB -For Eurocards of 1,6mm thickness, either 100mm,
160mm or 220mm long. Compatible with grounding clip.
Type 2 PCB -For Eurocards of 2,4mm thickness, either 160mm or
220mm long.
Type 3 PIU -Plug-in unit (piu) type for cards 111,76 or 245,1mm
height, 1,6mm thickness, 160 or 220mm long.
Type 4 PCB-For Eurocards of 1,6mm thickness, 220mm long, this
guide will fit over intermediate extrusions, permitting mixing of
pcb depths. Compatible with grounding clip.
2
3
4
6 5 8
One piece guides
Contents of kit
Item/Description
Types 1, 3, 4
Types 2
1
Material/Finish
Luranyl 2452/1 or equivalent.
Luranyl 2452/1 or equivalent.
Green.
Black.
Ordering information
Description
type 1 Guide,
type 1 Guide,
type 1 Guide,
type 2 Guide,
type 2 Guide,
type 3 Guide,
type 3 Guide,
type 4 Guide,
type 1 Guide,
type 1 Guide,
PCB 1,6mm thick, Board length
PCB 1,6mm thick, Board length
PCB 1,6mm thick, Board length
PCB 2,4mm thick, Board length
PCB 2,4mm thick, Board length
Plug-in-unit, Board length 160
Plug-in-unit, Board length 220
Low profile, Board length 220
PCB 1,6mm thick, Board length
PCB 1,6mm thick, Board length
100
160
220
160
220
160
220
PK
10
10
10
10
10
10
10
10
1000
1000
Order code
950-242850
950-232662
950-232663
173-232666
173-232667
950-232664
950-232665
950-232668
956-243239
956-243240
THREE PIECE GUIDES
Type 5 Aluminum center section, with plastic slide in guide section,
for 280mm, 340mm or 400mm lengths, 1,6mm thickness.
One piece guides
Order separately: End feet for pcb or plug-in unit.
Type 6-Three part guide end feet for Eurocards of 1,6mm thickness.
Type 8-Three part guide end feet for plug-in unit of 1,6mm
thickness.
Contents of kit
Item/Description
Type 5
Type 6 and 8
Material/Finish
Al extrusion, anodized, plastic side-in
section Noryl 2452/1, Black.
Noryl 2452/1, Green.
Luranyl 2452/1 is a UL94 VI rated material with a continuous rating
of 105°C
Ordering information
Description
type 5 280mm board
type 5 340mm board
type 5 400mm board
type 6 PCB guide feet
type 8 Plug-in guide feet
APW Electronic Solutions
Unit
Pk 10
Pk 10
Pk 10
10 prs
10 prs
•
Order code
950-276108
950-276109
950-276110
950-202635
950-202636
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Fax: (858)679-4555
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APW Electronic Solutions
KM6-II Subrack Accessories
PCB GROUNDING CLIP
PCB GROUNDING CLIP
■ Electrostatic Protection
■ No screws required
This grounding clip can be inserted into the front or rear of 1,6mm
pcb guides in KM6-II subracks. Contacts on the clip provide
electrical continuity between a suitably equipped Eurocard and, via
a spring under the clip, standard front extrusions. Pcb’s can, thus
be grounded before the engagement of connectors. The clip, which
is supplied in packs of 10, fits into a ‘pocket’ in the guide and
requires no screw hardware to maintain contact.
The modification required to the pcb takes the form of a conductive
strip along the edge of the board, (see illustration) either on the
left or right side.
≥11
The clip has been tested to IEC 950: 1986 section 2.5.11. In
testing, the clip reached a steady temperature of 76 degrees C at
15A, with a resistance path of 7 mOhms. A typical electrostatic
discharge would be 12A for a period of 1 microsecond.
TOP
≥2
The clip is designed to provide a ground path for electrostatic
charges, not for a power short circuit or as a ground rail.
≥22
Contents of kit
Item/Description
Grounding clip, pk 10
Material/Finish
0,15mm spring steel plated
Detail of grounding strip requirements on a standard Eurocard wiring and/or component side
Ordering information
Description
Grounding clip pk 10
Order code
950-251366
PCB GUIDES
PLUG-IN UNIT GUIDES
POSITIVE GUIDE RETENTION
All KM6-II guides, with the exception of the 2,4mm slot version,
can be bolted down to a tapped strip in the front extrusion to give
shock and vibration resistance.
3 PART GUIDES
Tapped strips (detailed below and supplied individually) should be
selected by subrack type and width.
The screw used is M2,5 x 5mm cheesehead, supplied in a packet of
100.
Ordering information
Guide length “L” Guides should be cut to pcb length minus 76mm
POSITIVE GUIDE RETENTION
Description
Order code
‘Standard’ 42 HP Subrack
173-12706
‘Standard’ 84 HP Subrack
173-12704
Universal 24 HP Subrack
950-202799
Universal 42 HP Subrack
950-202739
Universal 60 HP Subrack
950-202740
Universal 84 HP Subrack
950-202001
Security fixing screws M2,5 x 5
173-202579
Note: for other widths and for divider kits, a longer strip should be cut down
to size
168
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Screw retention of guides in a KM6-II subrack
Tapped strip
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APW Electronic Solutions
KM6-II Divider Kits
KM6-II 6U FRONT DIVIDER KITS
KM6-II, front divider kits can be fitted after assembly of the
subracks.
For use with 6U subracks, these divider kits provide a useful way to
mix 3U and 6U board heights within a unit.
The divider section is available in different widths from 21 HP
measured from either the left hand or right hand side.
The design of the kit is such that there is no loss of front panel
space. It should be noted, however, that the divider plate restricts
the use of ‘C’ type connectors to plug-in units of 4 HP width, or
greater, at the position immediately to the left of the plate.
Contents of kit
Item/Description
2 front extrusions and
strips
1 6U divider plate
(not 84HP version)
Location moldings
(not 84HP version)
Fixing screws
Material/Finish
Aluminum alloy BS 1474HE9TF tapped
conductive finish
1,6mm aluminum alloy
BS1470NS4 1/2H conductive finish
Luranyl 2452/1
KM6-II Front divider kit
KM6-II LEFT HAND AND RIGHT HAND DIVIDER KIT
Ordering information
Description
6U Left hand divider kit, width 21 HP
6U Left hand divider kit, width 24 HP
6U Left hand divider kit, width 42 HP
6U Left hand divider kit, width 60 HP
Full width divider kit, width 84 HP
Order code
950-202604
950-202605
950-202606
950-202607
950-201275
Front divider kit
Ordering information
Description
6U Right hand divider kit, width 21
6U Right hand divider kit, width 24
6U Right hand divider kit, width 36
6U Right hand divider kit, width 42
6U Right hand divider kit, width 60
Full width divider kit, width 84 HP
Order code
950-202609
950-202610
950-202615
950-202611
950-202612
950-201275
HP
HP
HP
HP
HP
KM6-II 9U FRONT DIVIDER PLATE
This plate will divide a 9U subrack into 3U and 6U sections.
Front divider plate
It should be ordered in conjunction with 6U front divider kits. (The
6U plate is discarded.)
6U Left hand divider kits
Ordering information
6U Right hand divider kits
Description
Order code
9U divider plate
950-202622 M
M = Denotes minimum order quantity, please contact our sales office
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APW Electronic Solutions
KM6-II Divider Kits
132,5
265,85
132,5
DIMENSIONAL DETAIL - FRONT DIVIDERS
24HP
32HP
21HP
108,62
42HP
60HP
123,86
164,50
184,82
36HP
215,3
306.74
427,12 84
18,45
3,2
482,6
383,65
38,35
8,0
3,0
119,73
10,85
133,35
10,85
FRONT
NON STANDARD DIVIDER EXTRUSIONS
HP x 5,08 - 1,65
HP x 5,08 + 2,54
In order to produce other widths of divider kits, a larger, standard
width should be modified as shown:
TAP
LEFT
RIGHT
TAP M4 x 17,2mm depth
170
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APW Electronic Solutions
KM6-II Divider Kits
REAR DIVIDER KITS
Rear divider kits reduce the depth of a subrack locally by 60mm,
thus permitting a subrack to be divided into different pcb depths
(160 and 220mm for instance).
The kit contains rear extrusions, rear divider plate and assembly
screws. Tapped strips are not included, but should be cut down to
suit from larger ones. The extrusions are tapped in handed pairs
and the counterbored end fits to the end plate.
3U and 6U rear divider plates are available
The 6U version should be attached to the center rear extrusion
using a small section of tapped strip in the forward slot of that
extrusion.
Contents of kit
Item/description
rear extrusions
rear divider plate
assembly screws
Rear divider kit
Ordering information
Description
Right hand 6U x 36 HP
Order code
950-203688
KM6-II REAR DIVIDER PLATES
Rear tie bars, tapped strips and mounting hardware should be
ordered separately.
Contents of kit
Item/Description
Divider plate
Mounting hardware
Material/Finish
1,6mm Aluminum alloy conductive
Ordering information
Description
Order code
3U rear divider plate
950-202623
6U rear divider plate
950-202624
Note: when fitting a rear divider plate to a 6U subrack a short piece of tapped
strip must be fitted to the center rear tie bar.
NON STANDARD DIVIDER EXTRUSIONS
In order to produce other widths of divider kits, a larger, standard
width should be modified as shown:
REAR
HP x 5,08 - 0,6
HP x 5,08 + 4,48
TAP
LEFT
RIGHT
TAP M4 x 15. CSK ø5 x 90°
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APW Electronic Solutions
KM6-II Subrack Accessories
HORIZONTAL MOUNTING MODULES
This unit, fitting into a subrack similar to a 3U module, is in fact a
6U 20HP subrack on its side. This permits the use of standard
guides, front panels, plug-in units and solves the problem of
housing 6U Eurocards in a 3U subrack.
The horizontal mounting module offers a number of additional
advantages. It can be sub-assembled separately from the main
subrack, and it offers plenum cooling between the end plates.
Contents of kit
Item/Description
2 end plates
2 front tie bars
3 rear tie bars
4 insulating strips
6 tapped strips
2 trim panels
1 filler panel
1 insulating sheet
All hardware
Material/Finish
2,0mm Al chromate
BS 1474 HE 9 TE extrusion chromate
BS 1474 HE 9 TE extrusion chromate
PVC grey UL 94.VO
Mild steel zinc and passivate
1,0mm Al etch and clear anodize
2,5mm Al etch and clear anodize
Mylar 240
Horizontal mounting modules
FRONT VIEW
54HP
By fitting one or two plug-in unit guides to the main subrack the
unit can be fully supported.
Order separately
Guides, connector mounting frame, cooling module, accessories.
20HP
Ordering information
Description
Horizontal module x 160mm
Horizontal module x 220mm
PCB guide 160mm (Pk10)
PCB guide 220mm (Pk10)
Plug-in unit guide 160mm (Pk10)
Plug-in unit guide 220mm (Pk10)
172
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Order code
950-202971
950-202972
950-232662
950-232663
950-232664
950-232665
•
Toll Free (800)367-3765
54HP
•
Fax: (858)679-4555
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APW Electronic Solutions
KM6-II Subrack Accessories
KM6-II HARDWARE
2
1
SUBRACKS
Ordering information
Function
Description
1 End plate to extrusions screw
M4 x 25 skt cap
2 Connector to rear extrusion screw
M2,5 x 6mm
3 Backplane to backplane extrusion screw M2,5 x 5mm
4 Guides to front extrusion
M2,5 x 6mm
5 Backplane to backplane extrusion
M2,5 x 8mm
Note: all packs contain 100 units
Order code
950-202734
173-12530
173-202579
173-12530
41-227257
25mm
6mm
4
3
6mm
PLUG-IN UNITS AND FRONT PANELS
Ordering information
Function
F Connector to mounting block screw
7 Connector to PCB screw
8 Nut for above
9 Handle to front panel screw
Note: all packs contain 100 units
Description
M2,5 x 10mm
M2,5 x 10mm
M2,5
M2,5 x 16mm
Order code
41-20505
41-20505
27-1319
174-63105
5mm
6
5
10mm
8mm
9
78
16mm
10mm
KM6-II Hardware
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APW Electronic Solutions
KM6-II Hinged Front Panels
KM6-II HORIZONTALLY HINGED PANEL
Typically used in situations where quick access is needed to
equipment, but it is not desirable to remove the panel completely e.g. as a socket mounting or display panel.
A range of aluminum panels is supplemented by a 3U, 84HP smoked
transparent version for use where it is necessary to view
instruments or indicators.
Standard kits are supplied with plastic hinges. A die-cast metal
hinge kit is available separately as an accessory to replace the
plastic type.
Version 1 (as above)
Version 3 is a decorative panel, being entirely anodized after
manufacture. It is supplied in kit form with plastic inserts as
standard. These inserts can be replaced with a metal type.
KM6-II horizontally hinged panel
Contents of kits
Item/Description
Hinged panel
Two hinges and hardware
Metal hinge kit:
Two hinge sets and hardware
Material/Finish
Lexan Polycarbonate, UL 94.VO
Polypropylene, black
Mazak, black
Ordering information
Description
3U x 24HP Hinged front panel Version 1
3U x 42HP Hinged front panel Version 1
3U x 60HP Hinged front panel Version 1
3U x 84HP Hinged front panel Version 3
6U x 84HP Hinged front panel Version 3
Smoked transparent front panel 3U/84 HP
Metal hinge kit
174
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A
121,52
212,96
304,40
426,32
426,32
426,32
Order code
953-236180
953-236181
953-236182
953-236184
953-236190
953-236516
174-26556
Toll Free (800)367-3765
24HP - 84HP
Metal hinge
(accessory)
Plastic hinge
(supplied)
•
Fax: (858)679-4555
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APW Electronic Solutions
KM6-II Hinged Front Panels
KM6-II VERTICALLY HINGED PANEL
Two hinge types are available: heavy duty metal and a lighter duty,
plastic type. They can be hinged right or left as required.
Both types are supplied in 3U and 6U, 84HP wide.
Contents of kits
Item/Description
Panel
1 set of hinges
Metal hinges
Material/Finish
Luranyl 2452/1 black
Die-cast end bracket, extruded
aluminum hinge plate
All hardware
KM6-II plastic hinge versions
Ordering information
Description
3U x 84HP plastic hinge type
6U x 84HP plastic hinge type
3U x 84HP heavy duty hinge type
6U x 84HP heavy duty hinge type
Order code
953-236121
953-236124
953-236125
953-236126
KM6-II heavy duty hinge version
HEAVY DUTY VERSION
NORMAL VERSION
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